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POWERSPORTS
OWNER'S MANUAL
SK100
SK100
SK100-PR
RECOMMENDED AGE 13+
PROVICIAL / MUNICIPAL GOVERNMENTS HAVE DIFFERENT
REGULATIONS PRETAINING TO OWNING AND OPERATING AN
OFF-ROAD VEHICLE, LEARN THE REGULATIONS IN YOUR AREA.
(888) 405-8725
1775 E. University Dr., Tempe, AZ 85281
www.colemanpowersportsusa.com
1J15R21
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Table of Contents
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Summary of Contents for Coleman Powersports SK100
- Page 1 POWERSPORTS OWNER’S MANUAL SK100 SK100 SK100-PR RECOMMENDED AGE 13+ PROVICIAL / MUNICIPAL GOVERNMENTS HAVE DIFFERENT REGULATIONS PRETAINING TO OWNING AND OPERATING AN OFF-ROAD VEHICLE, LEARN THE REGULATIONS IN YOUR AREA. (888) 405-8725 1775 E. University Dr., Tempe, AZ 85281 www.colemanpowersportsusa.com...
- Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Go Kart operation.
- Page 3 The third part will describe Coleman Powersports is concerned about the environment and believes in conserving and protecting all natural resources. For this reason, owners should recycle, trade in, or dispose as appropriate, oil and tires.
- Page 4 WARNING Operating, servicing and maintaining a passenger vehicle or o -road vehicle can expose you to chemicals including engine exhaust , carbon monoxide, phthalates, and lead, which are known to the state of California to cause cancer and birth defects or other reproductive harm.
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Page 5: Table Of Contents
COLEMAN POWERSPORTS WARRANTY.1 ENGINE OIL .......... 26 CHECKING........ 26 IMPORTANT SAFETY LABELS....3 CHANGING........ 26 LOCATION..........3 FUEL HOSE INSPECTION..... 27 LABELS..........4 BRAKES..........27 SAFETY ............5 BRAKE FLUID INSPECTION..27 DESCRIPTION AND PART LOCATIONS... 6 CLUTCH CLEANING AND DESCRIPTION AND PART FUNCTIONS.. - Page 6 The Product is warranted to be free from manufacturing defects in material and workmanship for a period of 90 days from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its option, either repair, replace or refund the purchase amount of any original Coleman Powersports unit/part which is covered by this warranty and is proven to be defective in workmanship or material.
- Page 7 Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability tion of this written warranty. Check you State Laws as some State Laws do not allow limitations as to the duration of an implied warranty.
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Page 9: Labels
WARNING WARNING Improper tire pressure or overloading INJURIES CAN RESU It is intended for off-road use onl WARNING WARNING Never touch engine or exhaust after running engine TO TIE U RESU ARTS WARNING RESU ING IN Keep hands and fingers away from chains and Make sure guards are securely in place before... -
Page 10: Safety
1. Always read and understand 11. Never operate Go Kart with long the Owner’s/Operator’s manual hair, loose jewelry or loose cloth- and warnings before starting the ing that could get caught in moving parts. 2. This Go Kart should only be 12. -
Page 11: Description And Part Locations
Plastic nose piece Head bracket assembly... -
Page 12: Description And Part Functions
Ignition Switch (1) : When the ignition switch is placed in the (ON) position the engine can start. When the ignition switch is placed in the (OFF) position the engine will not start, or will turn off, if running. Brake Pedal (Red) (2): Depressing the brake pedal will stop the Go Kart. -
Page 13: Fuel Tank Cap
Fuel Tank Cap (1): To open fuel tank cap, Turn cap counter clockwise to remove. To re-install cap, turn cap clockwise until snug. Make sure cap is seated properly . Oil Fill plug/Dipstick (2) Move seat completly forward to gain access to the fill plug. -
Page 14: Seat Adjustment
WARNING locked in position could The seat coming loose could cause the operator Never operate the Go Kart without the seat locked in Seat adjustment (1) The seat Lever is located on the left side of the go-kart. Pull out seat lever to move the seat forward or backward. -
Page 15: Fuel And Oil
WARNING Never use leaded gasoline in this product. Leaded fuel could affect the engine’s emissions and damage be burned or poisoned while the engine. Go Kart requires clean unleaded regular gasoline with a minimum Before refueling make sure to octane rating of 87 or higher. follow the procedures listed: Gasoline/ Ethanol blends A blend of unleaded gasoline with... -
Page 16: Fuel
Inspecting and checking the condition of the Go Kart before each WHAT TO CHECK FOR ride is important. Following the CHECK pre-ride check list will help insure Steering Smoothness the you do not have mechanical No restriction of problems which could result in movement injury or becoming stranded. -
Page 17: Operating The Go Kart
WARNING WARNING Operating this Go Kart in a Carrying a passenger on this irresponsible manner which Go Kart could be hazardous includes jumping or other Carrying a passenger could cause loss of control resulting Jumping or other stunts could in severe injury of death to the result in loss of control of the Go Kart resulting in severe This Go Kart is designed for one... -
Page 18: Helmet, Eye Protection And Protective Clothing
helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you. -
Page 19: Seat Belts
WARNING Riding in this go kart without the seat belt attached properly could be hazardous Riding the go kart without the seat belt worn increases the chance of injury or death in the event of an accident Never operate the go kart with- out the seat belt worn To connect the seat belt sit in the seat and buckle the lap belt. -
Page 20: Starting The Engine
STARTING ENGINE To start the engine 2. Place the fuel valve (1) in the “ON” (vertical) position. 3.. If engine is cold, place the choke lever (2) in the “ON” (right) position. 4. Place the ON/OFF switch (3), located on the Steering column, in the “ON”... -
Page 21: Starting Off
WARNING 1. Start and warm up the engine Operating this Go-Kart at exces- according to the instructions in this sive speeds could be hazard- manual. 2. Sit down in the go-kart and fasten seat belt. creases your chances of losing 3. -
Page 22: Operating On Hills
1. Stop and evaluate the hill before To operate the Go Kart going down a attempting to climb. Make sure the hill, follow the instructions below. hill is not too steep, the terrain is not 1. Stop and evaluate the hill before loose or slippery and that there are attempting to descend. -
Page 23: Skidding Or Sliding
In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the operating techniques WARNING listed below to regain control. Front wheel begins to slide or skid: Applying the parking brake To regain traction, let off the while operating the Go Kart throttle, do not apply the brakes. -
Page 24: Operating Through Water
WATER Operating through water can be hazardous, especially if it is fast moving. Make sure the water you are operating through is shallow and is not more than 5cm (2in) deep. Before crossing any water look at the terrain entering and exiting the water, the terrain WARNING should have a gradual slope with... -
Page 25: Operating In Cold Weather
Preventive maintenance in cold weather operating is important. After operating in cold weather with snow, slush, water or ice, dry off the Go Kart including brake and Brake and throttle linkages: throttle linkages. Apply the brakes Cold weather requires additional several times making sure that the pre-ride inspection of the Go Kart friction has dried off the brake pads... -
Page 26: Load Guidelines
Do not add any accessory or cargo accessory, contact your dealer or to the steering wheel that could call Coleman Powersports. impede vision or make the Go Kart harder to steer. WARNING Make sure accessories do not get... -
Page 27: Maintenance
MAINTENANCE For maintenance, your Go Kart may be maintained by an authorized Coleman Powersports service center or a repair shop of your choosing. Following the proper maintenance procedures and time table for CAUTION maintenance listed in this manual is important for the safety of the mended maintenance on this Go operator and the life span of the Kart could damage the Go Kart... -
Page 28: Maintenance Chart
MAINTENANCE Every20 Every Every hours of Before ITEM hours of operation hours hours each ride operation or 1 or 3 or 6 month months months Exhaust pipe nuts and Air cleaner element Idle speed Condition of throttle and brake cables Engine oil cate as necessary Brakes... -
Page 29: Air Filter
MAINTENANCE CAUTION The air cleaner element needs to be cleaned or replaced periodically (see chart for cleaning/replace- Go Kart is driven in wet, muddy element will need to be cleaned more often if Go Kart is ridden in muddy, wet, or dusty conditions. A to run at peak performance allow- cause poor gas mileage, low ing better gas mileage, more power... -
Page 30: Spark Plug
MAINTENANCE This Go Kart comes equipped with an CHDY - E6TC spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush. -
Page 31: Engine Oil
MAINTENANCE and allow to run for a few minutes, The proper amount and grade of engine oil will have a great impact accordingly. on the life of the engine. Checking WARNING the oil daily and changing the oil as listed in the maintenance schedule New and used oil can be haz- is the most important maintenance ardous... -
Page 32: Fuel Hose Inspection
MAINTENANCE Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with rear hydraulic disk brakes WARNING each use could be hazardous Inspect brakes before each use list, make sure to follow the... - Page 33 MAINTENANCE Clutch lubrication To help ensure the maximum life out of the Centrifugal clutch. It is important to clean and lubricate the clutch after every 5 hours of operation. To Clean and lubricate, follow the instructions below. Make sure engine is not running and that the engine and clutch has had time to cool.
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Page 34: Lubrication
MAINTENANCE Chain and Sprocket inspection Lubricating the chain before each ride will help to ensure maximum Inspect drive chain for wear, rust, life of the chain and sprockets. bound links, proper lubrication and Instructions for proper tension. cleaning and chain If drive chain has a problem, correct or replace. -
Page 35: Tires
MAINTENANCE TIRES Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the Minimum tread tire. 4mm (.16 in.) 3. Check tire pressure. Incorrect tire pressure can affect the handling, operator comfort, steering, tire life and trac-... -
Page 36: Storage
MAINTENANCE STORAGE If the Go-Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go-Kart thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. Note: Keep water away from air washing to avoid water from entering the engine and/or components. -
Page 37: Washing The Go Kart
MAINTENANCE 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild de- tergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart. -
Page 38: Trouble Shooting
Trouble Possible cause Solution Engine will Clean or replace air not start. Low fuel Fill with fresh fuel Stale (old) or contaminated Have a service center fuel. fuel. Fuel valve is defective Replace fuel valve Loose spark plug Tighten spark plug Spark plug fouled or Clean or replace plug defective. -
Page 39: Torque Specifications
TORQUE TORQUE 5 mm bolts and nuts 6mm bolts and nuts 10 mm bolts and 30 - 40 nm nuts 12 mm bolts and 50-60 nm nuts 4 mm screws 22-30 5mm screws 6 mm hex bolts 10 - 14 nm 24 - 30 nm 10 mm hex bolts 35 - 45 nm... -
Page 40: Specifications
ENGINE Engine Braking Displacement ..................... 98cc Max Power ..................1.8 kw/3600rpm Power 1.8kw Max Torque ..............3.32lb ft (4.5Nm) @ 2500rpm Tires Bore x Stroke ..................56mm x 40mm @ 2500rpm Starting ................... Manual Pull Start Spark Plug Type ................. CHDY - E6TC Rear Tire Size AT13/5-6 Cooling ...................... -
Page 41: Vehicle And Engine Number Location
needed when calling for parts, service center help or when registering your Go Kart. Locate the number and list the number below for your reference. Number (VIN) is stamped on the left rear bumper support frame on the go-kart. Number: VIN #... - Page 42 19 kilowatts. All of the United States and Canada Coleman Powersports must warrant the emission control system on your power equipment engine for the period of time listed below, provided there has been no abuse, neglect, or improper maintenance of your power equipment engine.
- Page 43 You are responsible for presenting your power equipment engine to a Coleman Powersports service dealer as soon as a problem exists. The emission related warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions...
- Page 44 You must, at your own expense, take your engine or the product on which it is installed, along with your sales registration card or other proof of original purchase date, too any Coleman Powersports dealer who is authorized by Coleman Powersports to sell and service the Coleman Powersport product during normal business hours.
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Page 45: Warranty
equipment, or any commercial loss due to the failure of the equipment; and any implied warranties are limited to the duration of this written warranty. This warranty is applicable only where the California, U.S. EPA, or Environment Canada emission control system warranty regulation is in effect. - Page 46 POWERSPORTS (888) 405-8725 1775 E. University Dr., Tempe, AZ 85281 www.colemanpowersportsusa.com www.facebook.com/colemanpowersportusa.com www.instagram.com/colemanpowersports_usa...
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