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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XT250Y XT250YC LIT-11626-22-25 3C5-28199-11...
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EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
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IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT FOR YOUR SAFETY – Checking the throttle cable free LABELS ..........1-1 PRE-OPERATION CHECKS ....5-1 play ..........7-19 Pre-operation check list ....5-2 Valve clearance ......7-19 SAFETY INFORMATION ....2-1 Tires ..........7-20 OPERATION AND IMPORTANT Spoke wheels .......
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TABLE OF CONTENTS Checking the wheel bearings ..7-31 YAMAHA EXTENDED SERVICE Battery ...........7-31 (Y.E.S.) ........10-9 Replacing the fuse ......7-33 Replacing the headlight bulb ..7-33 Replacing the tail/brake light bulb ..........7-35 Replacing a turn signal light bulb ..7-35 Supporting the motorcycle .....7-36 Front wheel ........7-37...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS 1 California only CARB. FROM FUEL TANK CANISTER TO ATMOSPHERE 3TT-21668-00 4YN-21686-00 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. 5GK-2118K-00...
SAFETY INFORMATION EAU10313 time you use the vehicle to make sure it motorist’s blind spot. is in safe operating condition. Failure to Many accidents involve inexperi- Be a Responsible Owner inspect or maintain the vehicle properly enced operators. In fact, many op- As the vehicle’s owner, you are respon- increases the possibility of an accident erators who have been involved in...
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SAFETY INFORMATION ed by road and traffic conditions. tion or reduction of head injuries. sion, and eventually death. Always signal before turning or Always wear an approved helmet. Carbon Monoxide is a colorless, odor- changing lanes. Make sure that Wear a face shield or goggles. less, tasteless gas which may be other motorists can see you.
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Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
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SAFETY INFORMATION or others. Installing aftermarket prod- lightweight as possible and Aftermarket Tires and Rims ucts or having other modifications per- should be kept to a minimum. The tires and rims that came with your formed to your vehicle that change any Bulky or large accessories may motorcycle were designed to match the of the vehicle’s design or operation...
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 the engine stalls. To lock the steering Main switch/steering lock EAU10661 All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will 1.
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10980 EAU11080 Indicator lights High beam indicator light “ ” This indicator light comes on when the high beam of the headlight is switched 1. Push. 1. High beam indicator light “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU44862 multi-function display will appear Multi-function display one after the other and then disap- EWA12312 pear, in order to test the electrical WARNING circuit. Be sure to stop the vehicle before To switch the speedometer and making any setting changes to the odometer/tripmeter displays be- multi-function...
INSTRUMENT AND CONTROL FUNCTIONS “RESET” button together for at EAU12347 Right Handlebar switches least two seconds. 2. When the hour digits start flashing, Left push the “RESET” button to set the hours. 3. Push the “SELECT” button, and the minute digits will start flashing. 4.
INSTRUMENT AND CONTROL FUNCTIONS EAU12500 EAU12820 EAU12870 Clutch lever Shift pedal Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAUM1793 Brake lever Brake pedal Fuel tank cap To remove the fuel tank cap 1. Open the fuel tank cap lock cover. 2. Insert the key into the lock and turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.
INSTRUMENT AND CONTROL FUNCTIONS EAU13212 Fuel Make sure there is sufficient gasoline in the tank. EWA10881 WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1.
INSTRUMENT AND CONTROL FUNCTIONS This indicates reserve. If you run out of EAU13600 Starter (choke) knob “ ” fuel while riding, move the lever to this position. Fill the tank at the first oppor- tunity. Be sure to set the lever back to “ON”...
INSTRUMENT AND CONTROL FUNCTIONS EAU13970 EAU14282 Seat Helmet holder To remove the seat Remove the bolts, and then pull the seat off. 1. Projection 2. Seat holder 1. Helmet holder 2. Place the seat in the original posi- 2. Unlock. tion, and then tighten the bolts.
Maximum (hard): ing ring. Distance A = 187 mm (7.36 in) It is recommended to have a Yamaha dealer adjust the spring preload. How- 3. Tighten the locknut to the specified ever, if you choose to make this adjust- torque.
Therefore, check this system regularly as described below and have a Yamaha dealer re- 4-12...
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WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
Lubricate cable if necessary. Clutch 7-22 Check lever free play. Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 7-19, 7-27 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
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Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 4-12 If system is not working correctly, have Yamaha dealer check vehicle.
(choke) turned off. To avoid the possi- on. If not, ask a Yamaha dealer to bility of excessive exhaust emissions, check the electrical circuit. never leave the starter (choke) on long- 4.
OPERATION AND IMPORTANT RIDING POINTS (choke) turned on, then about 2.5 min- EAU16640 EAU16671 Starting a warm engine Shifting utes with the starter (choke) in the half- Follow the same procedure as for start- way position. ing a cold engine with the exception that the starter (choke) is not required when the engine is warm.
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OPERATION AND IMPORTANT RIDING POINTS the neutral position, do not the throttle, and at the same time, neutral indicator light should come coast for long periods of time quickly pull the clutch lever in. with the engine off, and do not 5.
Since the engine and exhaust Since the engine is brand new, do not immediately have a Yamaha dealer system can become very hot, put an excessive load on it for the first check the vehicle.
(if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU17580 Periodic maintenance chart for the emission control system INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months...
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Check the air cut-off valve, reed √ √ 9 * Air induction system valve, and hose for damage. Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32164 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months...
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PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km) 1 month 6 months 12 months 18 months 24 months 30 months Check bush assemblies for...
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Front and rear brake √ √ √ √ √ √ 24 * Check operation. switches Apply Yamaha chain and cable √ √ √ √ √ √ 25 * Control cables lube or engine oil thoroughly. Check operation and free play.
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Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18722 2. Unhook both projections at the Removing and installing the bottom of the cowling by pulling it cowling and panels downward, and then pull the cowl- The cowling and panels shown need to ing forward as shown. be removed to perform some of the maintenance jobs described in this chapter.
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PERIODIC MAINTENANCE AND ADJUSTMENT by pulling it forward as shown. 1. Screw 1. Panel A 2. Collar 1. Panel A 3. Panel A 1. Panel B 1. Panel B 1. Screw Panel C 2. Collar To install the panel 3. Panel B Place the collar and panel in their origi- To remove the panel 2.
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the bolt and washer, and 3. Install the seat. EAU19603 Checking the spark plug then remove the panel as shown. The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte-...
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1. Spark plug gap ating improperly. Do not attempt to diagnose such problems yourself. In- Spark plug gap: stead, have a Yamaha dealer check 0.6–0.7 mm (0.024–0.028 in) the vehicle. 2. Clean the surface of the spark plug 2. Check the spark plug for electrode...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU19681 EAU37804 Canister (for California only) Engine oil and oil filter element The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the General periodic maintenance and lubrication chart.
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PERIODIC MAINTENANCE AND ADJUSTMENT 4. Remove the engine oil filler bolt place it if necessary. and drain bolt to drain the oil from the crankcase. 1. Oil filter element drain bolt 1. Engine oil drain bolt 2. Washer Skip steps 6–8 if the oil filter element is 1.
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PERIODIC MAINTENANCE AND ADJUSTMENT 7. Remove and replace the oil filter 10. Install the oil filter element drain page (since the engine oil also element and O-rings. bolt, and then tighten it to the spec- lubricates the clutch), do not ified torque.
PERIODIC MAINTENANCE AND ADJUSTMENT 13. Turn the engine off, and then EAU44651 Replacing the air filter element check the oil level and correct it if and cleaning the check hose necessary. The air filter element should be re- placed at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU41220 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. EWA10980 WARNING Always let the exhaust system cool prior to touching exhaust components. Do not start the engine when 1.
Make sure to align the screw hole when adjustment. Therefore, carburetor ad- inserting the tailpipe. justments should be left to Yamaha dealer, who has the necessary profes- sional knowledge and experience. 1. Screw 2. Tap the tailpipe lightly, and then...
To prevent this checked as follows and, if necessary, from occurring, the valve clearance adjusted by a Yamaha dealer at the in- must be adjusted by a Yamaha dealer tervals specified in the periodic mainte- at the intervals specified in the periodic nance and lubrication chart.
The tire air pressure must be nail or glass fragments in it, or if the tion of an overloaded vehicle could checked and adjusted on cold sidewall is cracked, have a Yamaha cause an accident. tires (i.e., when the temperature dealer replace the tire immediately.
If any dam- edge and experience. wise the handling characteristics of age is found, have a Yamaha It is not recommended to patch the vehicle may be different, which dealer replace the wheel. Do not a punctured tube.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22032 decrease the clutch lever free EAU22093 Adjusting the clutch lever free Adjusting the brake lever free play, turn the adjusting bolt in di- play play rection (b). 3. If the specified clutch lever free play could be obtained as de- scribed above, tighten the locknut and skip the rest of the procedure, otherwise, proceed as follows.
Front brake pads brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha 1. Rear brake light switch dealer bleed the system before 2. Adjusting nut operating the motorcycle.
EAU22580 enter the brake system, possibly caus- Checking the brake fluid level peared, have a Yamaha dealer replace ing it to become ineffective. the brake pads as a set. Before riding, check that the brake fluid...
EAU22760 Changing the brake fluid Drive chain slack lower the boiling point of the fluid Have a Yamaha dealer change the The drive chain slack should be and may result in vapor lock. brake fluid at the intervals specified in...
PERIODIC MAINTENANCE AND ADJUSTMENT to chain slippage or breakage. EAU23023 Cleaning and lubricating the To prevent this from occurring, drive chain keep the drive chain slack with- in the specified limits. The drive chain must be cleaned and [ECA10571] lubricated at the intervals specified in the periodic maintenance and lubrica- Make sure that both adjusting plates tion chart, otherwise it will quickly wear...
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer housing of cables may result in in- ternal rusting and cause interfer- ence with cable movement.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU44271 EAU23142 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease brake and shift pedals brake and clutch levers Brake lever Clutch lever The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- The operation of the brake and clutch bricated if necessary.
EWA10731 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the 7-31...
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Avoid any contact with stant-voltage battery charger, battery, fully charge it, and then skin, eyes or clothing and al- have a Yamaha dealer charge place it in a cool, dry place. ways shield your eyes when your battery. NOTICE: When removing the working near batteries.
NOTICE 4. If the fuse immediately blows Do not touch the glass part of the again, have a Yamaha dealer headlight bulb to keep it free from check the electrical system. oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adversely af- 1.
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7. Place the headlight unit in the orig- inal position, and then install the bolts. 8. Install the cowling. 9. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight coupler 2. Headlight bulb cover 4. Remove the headlight bulb holder 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24133 EAU24204 Replacing the tail/brake light Replacing a turn signal light bulb bulb 1. Remove the tail/brake light lens by 1. Remove the turn signal light lens removing the screws. by removing the screw. 1. Tail/brake light bulb 3.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 frame in front of the rear wheel or under Supporting the motorcycle each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 the wheel. NOTICE: Do not apply EAU25080 Front wheel Rear wheel the brake after the wheel has been removed together with the EAUW0213 EAU37852 brake disc, otherwise the brake To remove the front wheel To remove the rear wheel pads will be forced shut.
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PERIODIC MAINTENANCE AND ADJUSTMENT Make sure that the drive chain ad- justing plates are installed with the punched sides facing to the out- side and that the retainer on the swingarm is inserted into the slot in the brake caliper bracket. Make sure that there is enough space between the brake pads be- fore installing the wheel.
However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10771 NOTICE advice on what products to use be- used.
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MOTORCYCLE CARE AND STORAGE contact with strong or abrasive washing. since it increases the corrosive cleaning products, solvent or action of the salt. [ECA10791] thinner, fuel (gasoline), rust re- 2. Apply a corrosion protection spray After normal use movers or inhibitors, brake flu- on all metal, including chrome- and Remove dirt with warm water, a mild id, antifreeze or electrolyte.
Always store your motorcycle in a cool, EWA11131 WARNING dry place and, if necessary, protect it Consult a Yamaha dealer for advice on against dust with a porous cover. Contaminants on the brakes or tires what products to use. ECA10810 can cause loss of control.
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MOTORCYCLE CARE AND STORAGE “OFF”. make sure to ground the than 0 °C (30 °F) or more than 30 3. Drain the carburetor float chamber spark plug electrodes while °C (90 °F)]. For more information by loosening the drain bolt; this will turning engine on storing the battery, see page...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame behind panel A. (See page 7-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 10-2...
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months 10-6...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
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This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Air filter element and check hose, replacing Front and rear brake pads, checking ..7-23 Parking ............6-4 and cleaning ......... 7-16 Front fork, checking .........7-30 Part locations..........3-1 Fuel............4-7 Pre-operation check list......5-2 Fuel cock ...........4-8 Battery............. 7-31 Fuel tank cap ..........4-6 Brake and clutch levers, checking and Rear brake light switch, adjusting....
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INDEX Turn signal indicator light......4-2 Turn signal light bulb, replacing ....7-35 Turn signal switch ........4-4 Valve clearance ........7-19 Vehicle identification number....10-1 Warranty, extended .........10-9 Warranty, limited........10-7 Wheel bearings, checking .......7-31 Wheel (front) ..........7-37 Wheel (rear)..........7-37 Wheels.............7-21...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.4–1.2×1 !
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