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Torque XCC-103 Assembly Manual

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CABLE COLUMN ASSEMBLY GUIDE
VERSION: XCC-103
PART #: 5682201-B

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Summary of Contents for Torque XCC-103

  • Page 1 CABLE COLUMN ASSEMBLY GUIDE VERSION: XCC-103 PART #: 5682201-B...
  • Page 2 5513601 CUSHION, WEIGHT STACK NOTE: • The X-SERIES CABLE COMPONENT attaches to many different Torque Systems. Please identify the system that most closely matches yours on pages 3 - 8 (WALL MOUNT on page 9) and assemble as shown. •...
  • Page 3 STEP 1a XLAB EDGE-X2 SPACER (2) 1/2 X 3-3/4" BOLT (2) BASE 1/2" FLAT WASHER (4) 1/2" LOCK NUT (2) BOOT NOTE: SLIDE BOOT (OPTIONAL) OVER FOOT OF BASE BEFORE ASSEMBLY NOTE: SECURELY tighten all bolt connections in this step.
  • Page 4 STEP 1b XLAB-EDGE-X3 1/2" LOCK NUT (2) 1/2" FLAT WASHER (4) BASE REPEAT THIS STEP ON THIS SIDE 1/2 X 1-1/4" BOLT (2) BOOT NOTE: SLIDE BOOT (OPTIONAL) OVER FOOT OF BASE BEFORE ASSEMBLY NOTE: SECURELY tighten all bolt connections in this step.
  • Page 5 STEP 1c XLAB-EDGE-X4 SEE NOTICE SEE NOTICE 1/2" LOCK 1/2 X 1-1/4" BOLT (2) NUT (2) BASE 1/2" FLAT WASHER (4) BOOT NOTE: SLIDE BOOT (OPTIONAL) OVER REPEAT THIS STEP FOOT OF BASE BEFORE ASSEMBLY ON THIS SIDE NOTICE: The X-Lab Edge X4 package (and some custom packages) require angled connectors that bolt to the uprights first.
  • Page 6 STEP 1d XLAB-MONKEY-X2 1/2 X 3-3/4" BOLT (2) 1/2" FLAT WASHER (4) BASE 1/2" LOCK NUT (2) BOOT NOTE: SLIDE BOOT (OPTIONAL) REPEAT THIS STEP OVER FOOT OF BASE ON THIS SIDE BEFORE ASSEMBLY NOTE: SECURELY tighten all bolt connections in this step.
  • Page 7 STEP 1e XLAB-MONKEY-X4 SPACER (2) 1/2" LOCK NUT (2) 1/2 X 3-3/4" BOLT (2) 1/2" FLAT WASHER (4) BASE NOTE: SLIDE BOOT (OPTIONAL) OVER REPEAT THIS STEP BOOT FOOT OF BASE BEFORE ASSEMBLY ON THIS SIDE NOTE: SECURELY tighten all bolt connections in this step.
  • Page 8 STEP 1f XRACK-MONKEY CABLE-X1 REPEAT THIS STEP ON THIS SIDE 1/2" LOCK NUT (2) BASE 1/2 X 4-1/4" BOLT (2) NOTE: 1/2" FLAT WASHER (4) SLIDE BOOT (OPTIONAL) BOOT OVER FOOT OF BASE NOTE: BEFORE ASSEMBLY SECURELY tighten all bolt connections in this step.

  • Page 9: Base Assembly

    STEP 1g (WALL MOUNT) 3/8" FLAT WASHER (2) (NOT INCLUDED) 3/8" LAG BOLT (2) (NOT INCLUDED) BASE ASSEMBLY 7" 2-1/4" SECTION A-A BOOT NOTE: SLIDE BOOT (OPTIONAL) WARNING: OVER FOOT OF BASE THE BASE ASSEMBLY MUST BE ANCHORED TO BEFORE ASSEMBLY THE WALLUSING TWO WALL ANCHORS SUITABLE FOR THAT PARTICULAR WALL CONSTRUCTION.
  • Page 10 STEP 2 PULL SPRING PIN OUT AND CAREFULLY SLIDE CARRIAGE OVER UPRIGHT CARRIAGE CARRIAGE UPRIGHT...
  • Page 11 STEP 3 CARRIAGE UPRIGHT 3/8" LOCK NUT BASE 3/8" FLAT WASHER (2) 3/8 X 2-1/2" BOLT NOTE: SECURELY assemble all bolt connections in this step.
  • Page 12 STEP 4 1/2 X 4" BOLT (3) 1/2" FLAT WASHER (6) SHROUD SUPPORT BASE 1/2" LOCK NUT (3) NOTE: SECURELY assemble all bolt connections in this step.
  • Page 13 STEP 5 GUIDE ROD RETAINER (2) SHAFT COLLAR (2) GUIDE ROD (2) HEAD PLATE 10 LB WEIGHT PLATE (10) 15 LB WEIGHT PLATE (5) WEIGHT STACK CUSHION (2) WASHER (2) BASE NOTICE: INSTALL GUIDE RODS THROUGH THE BASE AND TOUCH THE FLOOR...
  • Page 14 STEP 6a 3/8" LOCK NUT 1/2" LOCK NUT (2) BOOM XLAB EDGE-X2 3/8" FLAT WASHER (2) 3/8 X 2-1/2" BOLT CARRIAGE UPRIGHT 1/2 X 3-3/4" BOLT (2) GUIDE ROD (2) 1/2" FLAT WASHER (4) SPACER NOTE: SECURELY assemble all bolt connections in this step.
  • Page 15 STEP 6b 1/2 X 1-1/4" BOLT 3/8" LOCK 1/2" FLAT WASHER (2) 3/8" FLAT XLAB-EDGE-X3 WASHER (2) REPEAT THIS STEP ON THIS SIDE TOP BOOM 1/2" LOCK NUT 3/8 X 2-1/2" BOLT CARRIAGE GUIDE UPRIGHT ROD (2) NOTE: SECURELY assemble all bolt connections in this step. Some items have been hidden for assembly clarity.
  • Page 16 STEP 6c REPEAT THIS STEP 3/8" LOCK NUT ON THIS SIDE SEE NOTICE TOP BOOM XLAB-EDGE-X4 SEE NOTICE 1/2 X 1-1/4" BOLT 3/8" FLAT WASHER (2) 3/8 X 2-1/2" BOLT CARRIAGE UPRIGHT GUIDE ROD (2) 1/2" FLAT WASHER (2) 1/2" LOCK NUT NOTICE: The X-Lab Edge X4 package (and some custom packages) require angled connectors that bolt to the uprights first.
  • Page 17 STEP 6d 3/8" LOCK 1/2" LOCK NUT (2) 3/8" FLAT WASHER (2) 1/2" FLAT WASHER (4) REPEAT THIS STEP TOP BOOM ON THIS SIDE XLAB-MONKEY-X2 1/2 X 3-3/4" BOLT (2) 3/8 X 2-1/2" BOLT CARRAIGE UPRIGHT GUIDE ROD (2) NOTE: SECURELY assemble all bolt connections in this step.
  • Page 18 STEP 6e 3/8" LOCK NUT 3/8" FLAT 1/2" LOCK NUT (2) WASHER (2) TOP BOOM XLAB-MONKEY-X4 REPEAT THIS STEP ON THIS SIDE 3/8 X 2-1/2" BOLT CARRIAGE UPRIGHT GUIDE ROD (2) 1/2" FLAT WASHER (4) 1/2 X 4" BOLT (2) NOTE: SECURELY assemble all bolt connections in this step.
  • Page 19 STEP 6f NOTE: TOP BOOM THE TOP BOOM WILL ATTACH TO DIFFERENT HOLES IN A X-RACK 1/2" LOCK NUT (2) THAT HAS 8' UPRIGHTS (9' SHOWN) 3/8" LOCK NUT 1/2" FLAT WASHER (4) 3/8" FLAT XRACK-MONKEY CABLE-X1 WASHER (2) 1/2 X 4-1/4" BOLT (2) 3/8 X 2-1/2"...
  • Page 20 STEP 6g and 6h WARNING: THE TOP BOOM MUST BE ANCHORED TO THE WALL TOP BOOM 3/8" LOCK NUT 3/8" LAG BOLT (2) USING A MINIMUM OF TWO WALL ANCHORS SUITABLE (NOT INCLUDED) FOR THAT PATICULAR WALL CONSTRUCTION TOP BOOM NOTE: MAKE SURE TOP BOOM IS LEVEL...
  • Page 21 STEP 7 NOTE: SLIDE GUIDE ROD RETAINERS UP INSIDE THE TOP BOOM. SLIDE SHAFT COLLARS UP INSIDE OF GUIDE ROD RETAINERS AND SECURELY TIGHTEN SET SCREWS OF SHAFT COLLARS GUIDE ROD RETAINER (2) SHAFT COLLAR (2) NOTE: ONCE THE WEIGHT STACK HAS BEEN ASSEMBLED, LIFT UP ON GUIDE RODS AND SECURELY ASSEMBLE THE BOLTS, 3/8"...
  • Page 22 STEP 8a CABLE ROUTING ROUTE CABLE ROUTE CABLE UNDER TAB OF UNDER TAB OF PULLEY COVER PULLEY COVER ROUTE CABLE UNDER TOP LEFT PULLEY ROUTE CABLE IN DIRECTION OF ARROWS HEAD PLATE SHOULD BE ELEVATED FOR THIS STEP ROUTE CABLE UNDER PULLEY OF HEAD PLATE...
  • Page 23 STEP 8b CABLE ROUTING ROUTE CABLE UNDER TAB OF ROUTE CABLE PULLEY COVER UNDER TAB OF PULLEY COVER ROUTE CABLE OVER HEAD PLATE SHOULD BE BOTTOM RIGHT PULLEY ELEVATED FOR THIS STEP ROUTE CABLE UNDER TAB OF PULLEY COVER...
  • Page 24 STEP 9a HOUSING CABLE END M5 X 6MM SOCKET HEAD SCREW (2) CORE GROMMET SECURELY tighten all bolt connections in this step.
  • Page 25 STEP 9b HOUSING M5 X 6MM SOCKET HEAD SCREW (2) CABLE END CORE GROMMET SECURELY tighten all bolt connections in this step.
  • Page 26 STEP 9c NOTE: IF HEAD PLATE IS NOT SITTING FLAT ON TOP OF FIRST WEIGHT PLATE, LOOSEN THIS BOLT AND ADJUST PULLEY UP TO CREATE SLACK IN CABLE. RE-TIGHTEN BOLT CONNECTION SECURELY. NOTE: ATTACH THE WEIGHT STACK LABELS TO BOTH SIDES OF THE WEIGHT STACK, STARTING WITH THE HEAD PLATE.
  • Page 27 STEP 10 RIGHT FRONT SHROUD NOTE: RIGHT FRONT SHROUD HAS 3/8 X 3/4" BOLT (2) A PLACARD 3/8" FLAT WASHER (2) 3/8" FLAT WASHER (2) 3/8 X 3/4" BOLT (2) SECURELY tighten all bolt connections in this step.
  • Page 28 STEP 11 LEFT FRONT SHROUD 3/8 X 3/4" BOLT (2) NOTE: 3/8" FLAT WASHER (2) LEFT FRONT SHROUD HAS A PLACARD 3/8" FLAT WASHER (2) 3/8 X 3/4" BOLT (2) SECURELY tighten all bolt connections in this step.
  • Page 29 STEP 12 SHROUD 3/8" FLAT WASHER (2) 3/8 X 3/4" BOLT (2) 3/8" FLAT WASHER (2) 3/8 X 3/4" BOLT (2) SECURELY tighten all bolt connections in this step.
  • Page 30 STEP 13 SHROUD 3/8" FLAT WASHER (2) 3/8 X 3/4" BOLT (2) 3/8" FLAT WASHER (2) 3/8 X 3/4" BOLT (2) SECURELY tighten all bolt connections in this step.
  • Page 31 STEP 14 SNAP HOOK (2) HANDLE (2)

  • Page 32: Maintenance

    MAINTENANCE GUIDE RODS: Clean and lubricate with a silicone or teflon based lubricant INSPECTION: Once a month, check for loose bolts. Tighten if necessary. CABLES: Check tension, end fitting and cable coating. Replace if damage or worn. (NOTE: NEW CABLES ALWAYS STRETCH DURING USE REFER TO STEP 9a, PAGE 24 TO ADJUST CABLE TENSION) SPRING PINS: Check that the SPRING PINS fully engage...

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5682201-b