Bad Boy RENEGADE Series Service Manual
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Bad Boy RENEGADE Series Service Manual

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2021
Renegade - Gas

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  • Page 1 2021 Renegade - Gas...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Basic Information ..................... Section 1 Page 4 Bad Boy Safety Guidelines ..................Section 2 Page 5 Operation ......................... Section 3 Page 9 Maintenance ......................Section 4 Page 10 Storage and Transportation ..................Section 5 Page 10 Troubleshooting and FAQ ..................Section 6 Page 12 Controls ........................
  • Page 3 Air Filter 063-8020-00 063-8019-00 Spark Plug 015-8000-00 10W-30 Motor Oil - Bad Boy Synthetic Blend Motor Oil Recommended. (Approximately 2.25 Quarts) Motor Oil 085-6015-00 20W-50 Motor Oil- Bad Boy Hydrostatic Oil Recommended (Approximately 2.5 Quarts per side) Hydraulic Oil 085-6000-00...

  • Page 4: Basic Information

    If an evaporative emission control system component does fail in a manner that would cause the equipment to no longer meet the requirements of 40 CFR 1060 within the first two years Bad Boy Inc. will replace the defective component. Your evaporative emission control system may include parts such as fuel tanks, fuel lines, carbon canisters, fuel caps, valves, vapor hoses, clamps, or connectors.
  • Page 5 SECTION 2: MOWER SAFETY GUIDELINES Never allow untrained people to operate this mower. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your mower receives the proper training. Do not mow around people. The factory discharge chute is designed to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property.
  • Page 6 SETTING DECK HEIGHT 2.23 If your mower is equipped with an actuator motor, raise the deck using the raise /lower switch. Refer to section 7 (Controls). When the deck is raised, set the desired height with the deck height control dial, then lower deck with the raise / lower switch.
  • Page 7 TOWING Max. pulling weight: 500 lbs. Max. at 5°: 440 lbs. Max tongue weights: 54” = 75 lbs.; 61” = 80 lbs.; 72” = 90 lbs. 2.43 Tow only with a mower that has a hitch specifically designed for towing. Do not attach towed equipment except at the hitch point.
  • Page 8 SAFETY INTERLOCK SYSTEM Your Bad Boy mower is equipped with a safety interlock system. This system is designed to prevent property damage and severe injury or death to the operator and bystanders. These interlocks are essential and must be tested before each use.

  • Page 9: Operation

    The mower could lose traction on a decline or tip backwards on an incline. 3.14 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease. Avoid operating your mower on side hills of over 5 degrees, inclines of over 10 degrees, and declines of over 15 degrees.

  • Page 10: Maintenance

    SECTION 4: MOWER MAINTENANCE Interval Every 50 Every 100 Every First 8 Daily Hours or Hours or Section Hours Annually* Annually* Hours Maintenance Check and add engine oil Section3  Section 2 (Pump) Check all belts for proper alignment  6 (Deck) Check tire pressure and wheel lug nuts Section 5...
  • Page 11 SECTION 6: Q: How do I prevent an uneven cutting pattern and increase the quality of cut? A: Check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, check the underside of the deck to ensure the mower deck is free of grass build-up and debris, make sure your mower is at full throttle, and vary your mowing pattern each time you cut your grass.

  • Page 12: Controls

    SECTION 7: CONTROLS Push Button Ignition Switch: Renegade utilizes a key fob insert as well as a push button start feature. To start the mower, fully insert the key fob and press the start button, then release the start button once the engine has started. To stop engine, pull key fob up to first detent. The key fob can be removed as necessary.
  • Page 13 7.10 Digital Display: The Renegade is equipped with a digital display panel that provides the operator with the following information; Engine RPM, PTO Hours, Engine Hours, Battery Voltage, Engine Oil Pressure, Rider Presence, Drive Arm Neutral Engagement, Parking Brake Engagement, and PTO Engagement.

  • Page 14: Moving Inoperable Mower

    You should never try to push or pull the mower by hand. This could cause serious bodily injury. Do not tow the mower. Use a winch to load on a trailer for transporting. RENEGADE SERIES: 1535-1595 lbs. Your Mower Weighs: ***Weights fluctuate with the addition of accessories.

  • Page 15: Mower Blade Maintenance

    SECTION 9: MOWER BLADE MAINTENANCE (REMEMBER: NEVER CHECK BLADES WHILE ENGINE IS ON! NEVER CHECK BLADES WHILE BLADES ARE ENGAGED!) Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within a few hours.

  • Page 16: How To Choose The Right Blade

    HOW TO CHOOSE THE RIGHT BLADE Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products: The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system.

  • Page 17: Mowing Tips

    MOWING TIPS: • Mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck.

  • Page 18: Service Section

    If an air bubble is present in the tube, add oil until the level reaches the fitting and the air bubble is no longer visible. Use only 20W-50 motor oil in this tank. Conventional or synthetic oil may be used. Bad Boy Hydrostatic Oil is recommended. Bad Boy recommends Fill that the hydraulic oil and filters be changed within the first 50 hours of use;...
  • Page 19 PURGING PROCEDURE Due to the effects air has on the efficiency in hydrostatic drive applications, it is critical that the air is purged from Fig. 10 the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.
  • Page 20 SECTION 12: DRIVE BELT To access the rear of the pump plate, loosen the nuts holding the rear cover in place 1 ½ turns using a 9/16 wrench. Once loosened slide the rear cover rearward until it stops. Then the rear cover will pivot down giving access to the pump belts, clutch, and oil filter.
  • Page 21 SECTION 13: ENGINE Fig. 16 Reference section 4 for the oil change interval and the engine’s service manual for oil quantity. Bad Boy 10W- 30 synthetic blend engine oil is recommended for maximum protection. CHANGING YOUR ENGINE OIL AND OIL FILTER Remove oil dipstick and remove oil drain cap.
  • Page 22 FUEL FILTER The fuel filter is located in the fuel line. Reference section 4 for the recommended replacement interval for the fuel Fig. 18 filter. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Always use new fuel line clips.
  • Page 23 Air Cleaner The air cleaner is the engine’s only defense against damaging foreign particles. It is very important that the air Fig. 19 cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air.
  • Page 24 SPARK PLUG CHANGING THE SPARK PLUGS AND CHECKING THE SPARK PLUG GAP Fig. 21 Spark Plugs Reference engine owner’s manual for spark plug locations. Remove the spark plug cap and use an appropriate socket to remove the spark plug. Fig. 22 Spark Plug Check the gap of the spark plug by using a feeler gauge and set gap to the recommend value in...
  • Page 25 Doing so creates a significant fire hazard and can cause severe damage to the mower’s electrical components. If a fuse is repeatedly blowing, contact your Bad Boy dealer. 25 Amp Fuse Fig. 25 To check for proper charging (13.6 - 14.2 volts DC), take a voltage reading across battery terminals with engine at full throttle.
  • Page 26 ELECTRICAL SYSTEM (CONTINUED) WIRING DIAGRAM (For a larger version of the below diagram please visit badboymowers.com and click the parts manuals section) Fig. 26 PAGE 26...
  • Page 27 SECTION 15: CASTER AND WHEEL To access the recessed front fork nuts, remove the dust cap by prying gently using a flat-head screwdriver. Once cap is removed, a 1 7/16” socket will be needed for top nut. You will need to secure the bolt with a 1 1/2" wrench.
  • Page 28 SECTION 18: CUTTING DECK Remove Fig. 35 DECK BELT REMOVAL Pulley Cover Remove ignition key. Raise the deck to its highest position. Belt Route Remove the pulley covers. Decal Remove belt retainer bolt. Remove clutch bracket and pigtail. While lifting up on the belt (as shown in Fig. 36.), rotate the pulley until the belt is free of the pulley.
  • Page 29 Deck Belt Tension Adjustment Use a belt tension gauge to ensure the proper tension. Your dealer or service center will have a belt tension gauge or you can purchase one through the Bad Boy Mowers parts department at 866-622-3269 (Part Number 041-9999-00).
  • Page 30 The deck pitch is achieved by measuring from the cutting edge of the blade to the ground. Bad Boy recommends having a ¼” pitch down in the front measured from the cutting edge Fig. 42 of the blade.
  • Page 31 Hand Thread Wrench with mowing deck to keep the blade from turning. Use a 15/16" socket and Bad Boy recommends an and Extension impact wrench capable of and output torque of at least 220 ft-lbs. A box wrench and extension can be used, though component damage potential may be increased.
  • Page 32 MAINTENANCE LOG Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours:...
  • Page 33 NOTES:_______________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ ____________________________________________ PAGE 33...

  • Page 34: Limited Warranty

    The leading edge of the deck shell will be warranted for the entire lifetime of the machine to the original purchaser against defects in materials and workmanship. Labor required to repair or replace the leading edge of the deck shell will be covered by Bad Boy Inc. for two years and at the unit owner’s expense during the balance of the lifetime of the machine.
  • Page 35 BAD BOY, INC. 102 INDUSTRIAL DRIVE BATESVILLE, AR 72501 WWW.BADBOYMOWERS.COM Technical Support: ............techsupport@badboymowers.com Warranty: ................warranty@badboymowers.com Parts: ................... partsdept@badboymowers.com WARRANTY REGISTRATION Ensure selling dealership has registered mower within 30 days of purchase to validate warranty. Please record your serial number, date of purchase and dealership information for your records.
  • Page 36 2021 Commercial PAGE 36...

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