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Summary of Contents for Ariens Zenith 60
- Page 1 Apex Zenith Operator’s Manual Manuel du Utilisateur Models 991158 – Zenith 60 (SN 040000 +) 991159 – Apex 52 (SN 040000 +) 991161 – Apex 48 (SN 040000 +) 991163 – Apex 60 (SN 040000 +) ENGLISH • 05297700B 10/19 FRANÇAIS...
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Page 2: Table Of Contents
TABLE OF CONTENTS WELCOME ..... . 1 Operate Unit ..... 18 Stop the Engine . -
Page 3: Welcome
WELCOME Congratulations on your purchase and welcome to the Ariens family! Every machine in the Ariens lineup is designed for long-lasting and unsurpassed performance. We are confident your machine will be part of your family for many years to come. -
Page 4: Safety
The safety alert symbol above and signal penalties. Emission controls and components words below are used on decals and in this can only be adjusted by an Ariens dealer or manual. Read and understand all safety an authorized engine manufacturer's service messages. -
Page 5: Safety Decals
5. Important ALWAYS replace missing or damaged safety decals. Replacement decal part numbers are IMPORTANT: Indicates general reference found in the parts manual for your machine information worthy of special attention. and may be ordered from your dealer. SAFETY DECALS See Figure 2 for safety decal locations. - Page 6 Safety Decal Descriptions 3. DANGER! 1. DANGER! Discharge Hazard - NEVER operate unit DANGER! without discharge chute in operating position. Thrown objects can cause injury or damage. Read and understand the DO NOT operate mower operator’s manual before unless all guards are in operating unit.
- Page 7 3. Tipping Hazard Look behind when operating the unit in reverse. Avoid tipping hazard. 3. Loss of Traction Hazard If loss of traction is DO NOT operate on slopes experienced do the over 15°. following: DO NOT operate on slopes Disengage PTO.
- Page 8 7. DANGER! 8. WARNING! (MODEL 991158) SERIOUS INJURY OR DANGER! DEATH may result from machine rollover. • Failure to follow these instructions could result in serious injury or death. • DO NOT operate machine on steep No smoking. slopes or near drop offs. •...
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Page 9: Safety Instructions
DO NOT operate the machine while explain it to them.Manuals are available in physically or mentally impaired, feeling tired, other languages at www.ariens.com. ill or under the influence of alcohol or drugs. Only run the engine in well ventilated areas. - Page 10 DO NOT leave a running machine Mow up and down slopes, NEVER across. unattended. ALWAYS park on level ground, Exercise caution when changing direction disengage the attachment, set parking on slopes. Use caution while operating near brake, stop engine and remove key (if dropoffs.
- Page 11 ROPS (Model 991158) The ROPS is an integral safety device. Do not remove or alter the ROPS Keep a folding ROPS in the raised and locked position and use the seat belt when operating the machine. Lower a folding ROPS temporarily only when absolutely necessary.
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Page 12: Assembly
6. Pull transaxle bypass levers out to ASSEMBLY disengage transaxles. See Figure 4. IMPORTANT: Be sure to pull bypass levers out on each side of unit. WARNING: AVOID INJURY. Read and understand the entire Safety section before proceeding. 1. Using a pry bar, remove and discard crate top and sides. - Page 13 10. Lift discharge chute up slightly and rotate down into operating position. See Figure 6. Figure 6 11. Push transaxle bypass levers in to engage transaxles. 12. Adjust steering levers. See Adjust Steering Levers on page 24. EN - 11...
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Page 14: Controls And Features
CONTROLS AND FEATURES Models 991159, 991163 Model 991161 Model 991158 Figure 7 EN - 12... - Page 15 1. Fuel Tank and Cap 15. Seat Adjustment Lever 2. Fuel Level Window 16. Seat Latch (Model 991158) 3. Oil Filter 17. Parking Brake Lever 4. Oil Drain 18. Belt Cover (2) 5. Engine Oil Dipstick 19. Steering Lever (2) 6.
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Page 16: Ignition Key
THROTTLE CONTROL LEVER WARNING: AVOID INJURY. See Figure 10. Read and understand the Controls engine speed. entire Safety section before proceeding. See Figure 7 for all controls and features Fast locations. IGNITION KEY See Figure 8. Controls power to the engine. The key cannot be removed when in run position. -
Page 17: Transport Lock Release Lever
TRANSPORT LOCK RELEASE PARKING BRAKE LEVER LEVER See Figure 13. See Figure 12. Controls the parking brake. The engine will not start with brake in the off position. Releases deck from transport lock position. Parking Brake Engaged (On) Brake Released (Off) Figure 12 DECK LIFT PEDAL... -
Page 18: Operation
System by performing the tests in Check Safety Interlock System on page 21. WARNING: AVOID INJURY. Contact your Ariens dealer for repair if Seatbelt MUST be worn when any of the tests fail. operating with center bar 5. -
Page 19: Start The Engine
Lowered Position With Bagger Installed Figure 15 Lowered Position With No Bagger Installed Lower Center Bar See Figure 16. WARNING: AVOID INJURY. Lower the center bar only when needed to drive under an object. There is no rollover protection with the center bar in the lowered position. -
Page 20: Operate Unit
OPERATE UNIT For Best Mowing Results • Cut grass when it is dry. 1. Release parking brake. • Keep mower blades sharp. 2. Set throttle control lever to fast position. • Keep mower deck properly leveled. IMPORTANT: Engaging the PTO knob with the throttle lever set lower than fast position •... -
Page 21: Transport Unit
MAINTENANCE WARNING: AVOID INJURY. Read and understand the Safety section before proceeding. Your Ariens dealer can provide service and adjustments to keep your unit operating at peak efficiency. Figure 17 Contact an authorized engine manufacturer’s service center for engine service. -
Page 22: Service Parts
SERVICE PARTS SERVICE POSITION See your Ariens dealer to purchase service Before starting any of the following parts for your unit. maintenance procedures: 1. Park unit a flat, level surface. Description Qty. Part No. 2. Stop engine, remove key and wait for all... -
Page 23: Check Safety Interlock System
Check function of the Safety Interlock System Explosive separation of tire by performing the tests below. Contact your and rim parts is possible. Ariens dealer for repair if any of the tests fail. • DO NOT inflate tires above the recommended pressure. Test Steering... -
Page 24: Check Mower Blades
CHECK MOWER BLADES CHECK HYDRAULIC SYSTEM Check blades for wear and damage. Replace Check Hydraulic Oil Level or sharpen as needed. 1. Place unit in service position. See Service Position on page 20. CAUTION: AVOID INJURY. Use 2. Check oil level in expansion tanks. Oil sturdy gloves or padding to should reach the cold fill indicator mark. -
Page 25: Adjustments
1. Park unit facing a wall or chock wheels. 2. Release parking brake. 3. Support unit so drive wheels are off the ground. 4. Bypass transaxles. See Move Unit Manually on page 18. 5. Start the engine and slowly move steering levers forward and backward 5 or 6 times. -
Page 26: Adjust Steering Levers
ADJUST STEERING LEVERS Adjust Height The steering lever height may be adjusted for operator comfort. See Figure 25. 1. Stop engine, remove key and wait for moving parts to stop and for hot parts to cool. 2. Remove steering lever hardware and remove steering lever from lower control arm. -
Page 27: Adjust Unit To Drive Straight
4. Tighten hardware. ADJUST UNIT TO DRIVE STRAIGHT NOTICE: Reverse travel can only be Figure 28 adjusted by your Ariens dealer. Adjust Tire Pressure 3. Align steering levers. See Adjust Steering Levers on page 24. 1. Place unit in service position. See Service Position on page 20. -
Page 28: Troubleshooting
Connect spark plug wire(s) or replace spark plug(s) are faulty. spark plug(s). Refer to engine manual. Electrical system is faulty. Contact your Ariens dealer. Engine is faulty. Contact your Ariens dealer. Choke control knob is in on Move knob to off position. - Page 29 TROUBLESHOOTING Problem Probable Cause Correction Mower blades not level or mower Level and adjust pitch of mower deck. deck pitch is incorrect. Refer to your unit’s Service Manual. Mower blades are dull or faulty. Sharpen or replace mower blades. Refer to your unit’s Service Manual.
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Page 30: Storage
STORAGE ACCESSORIES SHORT-TERM STORAGE See your Ariens dealer for a complete list of compatible accessories and attachments for IMPORTANT: NEVER wash unit with high- your unit. pressure water or store outdoors. Description Part No. 1. Allow unit to cool and clean with mild soap and water. -
Page 31: Specifications
SPECIFICATIONS Model Number 991158 991159 991161 991163 Description Zenith 60 Apex 52 Apex 48 Apex 60 Engine Kawasaki Kohler 7000 Kawasaki Kawasaki FX 730V Engine Displacement – 726 (44.3) 725.0 (44.2) 726 (44.3) Maximum RPM – No Load 3600 ± 100 3600 ±... -
Page 32: Warranty
“Commercial Use.” If any product is rented or leased, then the duration of these warranties shall be 90 days after the date of purchase. An authorized Ariens dealer will repair any defect in material or workmanship, and repair or replace any defective part, subject to the conditions, limitations and exclusions set forth herein. Such repair or replacement will be free of charge (labor and parts) to the original purchaser;... - Page 33 Exclusions – Items Not Covered by This Warranty • Parts that are not genuine Ariens service parts are not covered by this warranty and may void the war- ranty if the parts result in premature wear or damage to the product.
- Page 34 Parts and Accessories Service replacement parts and non-serialized accessories are warranted for 90 days from date of purchase. Parts and accessories must be installed by an authorized Ariens dealer to be covered. Labor is not included. Customer Responsibilities Register the product immediately at the time of sale. If the dealer does not register the product, the customer must register the unit on-line at www.ariens.com.
- Page 35 Disclaimer AriensCo may from time to time change the design of its products. Nothing contained in this warranty shall be construed as obligating the AriensCo to incorporate such design changes into previously manufactured products, nor shall such changes be construed as an admission that previous designs were defective. Limitation of Remedy and Damages AriensCo liability under this warranty, and under any implied warranty that may exist, is limited to repair of any defect in workmanship, and repair or replacement of any defective part.
- Page 36 655 West Ryan Street Brillion, WI 54110 www.ariens.com parts.ariens.com...
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Questions and answers
adjust belt on zenith mower
To adjust the belt on an Ariens Zenith 60 mower:
1. Ensure the mower drive belt is installed before the PTO belt.
2. Install the PTO belt around the clutch sheave at the rear of the unit.
3. Place the PTO belt around the top groove of the split pulley at the deck center and around the left spindle pulley.
4. Align the belt with the idler pulleys.
5. Reinstall the idler spring hook around the anchor bolt to apply tension to the belt.
Use caution when releasing or applying tension to avoid injury.
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how do i tighten belt on my zenith mower