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Toro Z590 Z Master Setup Instructions
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Toro Z590 Z Master Setup Instructions

Toro Z590 Z Master Setup Instructions

Diesel mowers
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Z590 Z Master
For Z590 Diesel Mowers
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
5
6
7
8
9
10
11
© 2009—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
Description
No parts required
No parts required
Rear wheels
Roll bar, right section
Roll bar, left section
Roll bar, center section
Bolt, (3/8 x 1 inch)
Curved washer
Flange nut, (3/8 inch)
Bolt, (1/2 x 3–1/4 inch)
Flange nut, (1/2 inch)
No parts required
No parts required
Number 2 general purpose lithium base
or molybdenum base grease. (Purchase
separately.)
No parts required
No parts required
No parts required
Operator's Manual
Engine Owner's Manual
Registration Card
Operator training material
Key
Register at www.Toro.com.
Diesel Mowers
Qty.
–
–
2
1
1
1
8
8
8
2
2
–
–
1 tube
–
–
–
1
1
1
1
2
Form No. 3361-758 Rev A
Setup Instructions
Use
Remove parts from the crate.
Check the tire pressure.
Install the drive wheels.
Install the Rollover Protection System
(ROPS).
Add fuel to the machine.
Charge the battery.
Check the machine for grease.
Check the engine oil level.
Prepare the side discharge chute.
Check the machine before delivery to
the customer.
Delivering the machine to the customer.
Original Instructions (EN)
Printed in the USA.
All Rights Reserved

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Summary of Contents for Toro Z590 Z Master

  • Page 1 Form No. 3361-758 Rev A Z590 Z Master Diesel Mowers ® For Z590 Diesel Mowers Setup Instructions Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Remove parts from the crate.
  • Page 2 Removing Parts from the Crate Raising the Machine Up and Installing the Drive Wheels No Parts Required Parts needed for this procedure: Procedure Rear wheels Remove the tires and the parts for the ROPS from the shipping crate. Procedure 1. Remove the screws holding the right angle retaining plate to the crate.
  • Page 3 Figure 4 4. Mount the wheels with the valve stem to the outside and secure them with the wheel nuts previously Figure 6 removed. 5. Torque the wheel nuts to 95 ft-lb (128 N·m). 2. Install the lanyard clips onto the long bolts (1/2 x 6.
  • Page 4 6. Torque all lower fasteners, attached to the machine frame, to 30 ft-lb. 7. Tighten the center roll bar bolts (1/2 x 3-1/4 inch) so it rotates freely with some resistance. Note: No more than one thread should be exposed outside the nut.

  • Page 5: Charging The Battery

    Charging the Battery Checking the Machine for Grease No Parts Required Parts needed for this procedure: Procedure Number 2 general purpose lithium base or 1 tube molybdenum base grease. (Purchase separately.) Charging the battery produces gasses that can Procedure explode and cause serious injury. 1.

  • Page 6: Checking The Engine Oil Level

    Checking the Engine Oil Level No Parts Required Procedure Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking Oil Level in Operator’s Manual. Figure 13 5. Check the grease for the cooling fan belt idler arm. 6.
  • Page 7 Checking the Side Discharge Chute No Parts Required Procedure If there are plastic ties holding the side discharge chute up, remove them and lower the chute into place. Figure 16 1. Grass Deflector 4. L end of spring, place An uncovered discharge opening could allow behind deck edge before the lawn mower to throw objects in the installing bolt...
  • Page 8 Checking the Machine Before Delivery to the Customer No Parts Required Procedure Before delivering the machine to the customer, ensure that you perform or have performed the procedures listed in the following table and initial each when finished. Refer to the Operator’s Manual for instructions on performing these procedures.
  • Page 9 Delivering the Machine to the Customer Parts needed for this procedure: Operator’s Manual Engine Owner’s Manual Registration Card Operator training material Procedure At delivery, fill in the model and serial number and complete the items listed in the following table and initial each when finished.
  • Page 10 Make sure that the customer receives the Operator’s Manual, Engine Owner’s Manual, Set Up Instructions, and operator training material. Make sure the customer knows the Parts Catalog is available at www.Toro.com Assist the customer in loading the mower. Note: When you, the dealer representative, have finished delivering the machine to the customer, sign and date in the space provide below and keep a copy of this page for dealer records.
  • Page 11 Notes:...