Bad Boy Mowers OUTLAW Owner's, Service & Parts Manual
  1. Manuals
  2. Brands
  3. Bad Boy Manuals
  4. Lawn Mower
  5. Mowers OUTLAW
  6. Owner's, service & parts manual

Bad Boy Mowers OUTLAW Owner's, Service & Parts Manual

Zero-turn mower
Hide thumbs
Table of Contents

Advertisement

Quick Links

OUTLAW/EXTREME
ZERO-TURN MOWER
OWNER'S, SERVICE & PARTS MANUAL
For additional information, please see us at
www.badboymowers.com
MODEL
Bad Boy, Inc.
102 Industrial Drive
Batesville, Arkansas 72501
©2017 12-6

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Mowers OUTLAW and is the answer not in the manual?

Questions and answers

Related Manuals for Bad Boy Mowers OUTLAW

Summary of Contents for Bad Boy Mowers OUTLAW

  • Page 1 OUTLAW/EXTREME MODEL ZERO-TURN MOWER OWNER’S, SERVICE & PARTS MANUAL For additional information, please see us at www.badboymowers.com Bad Boy, Inc. 102 Industrial Drive Batesville, Arkansas 72501 ©2017 12-6...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Basic Information ..................... Section 1 Page 4 Bad Boy Safety Guidelines ..................Section 2 Page 5 Operation ......................... Section 3 Page 9 Maintenance ......................Section 4 Page 10 Storage and Transportation ..................Section 5 Page 10 Troubleshooting and FAQ ..................Section 6 Page 12 Controls ........................
  • Page 3 275 Yamaha Spark Plug Kawasaki FX850v 015-8000-00 015-8001-00 018-8000-00 015-0056-06 10W-30 Motor Oil - Bad Boy Synthetic Blend Motor Oil Recommended. Motor Oil 085-6015-00 20W-50 Motor Oil- Bad Boy Hydrostatic Oil Recommended (Approximately 2.5 Quarts/Transaxle) Hydraulic Oil 085-6000-00 PAGE 3...

  • Page 4: Basic Information

    The Warranty Registration form must be completed within 30 days to validate your warranty. As the new equipment owner, you are expected to see that the form is completed and forwarded to Bad Boy Inc. at time of delivery. Warranty is nontransferable. Warranty registration should be completed by the selling dealership using the on-line registration site.
  • Page 5 SECTION 2: MOWER SAFETY GUIDELINES Never allow untrained people to operate this machine. It is the owner’s responsibility to get training and see to it that anyone who has permission to use your machine receives the proper training. Do not mow around people. The factory discharge chute is designed to deflect debris downward, but it could be possible for debris to be thrown in a way that can cause damage to people or property.
  • Page 6 SETTING DECK HEIGHT 2.22 If your machine is equipped with an actuator motor, raise the deck using the raise /lower switch. Refer to section 7 (Controls). When deck is raised, set desired height with the deck height control dial, then lower deck with the raise / lower switch.
  • Page 7 TOWING OUTLAW Series OUTLAW EXTREME Series Max. pulling weight: 500 lbs. Max. pulling weight: 550lbs. Max. at 5°: 440 lbs. Max. at 5°: 480lbs. Max tongue weights: 54” = 75 lbs.; 61” = 80 lbs. Max tongue weights: 54” = 75 lbs.; 61” = 80 lbs.; 72” = 90 lbs. 2.40 Tow only with a machine that has a hitch specifically designed for towing.
  • Page 8 The engine should stop. If any of these tests fail to produce the results indicated and the problem cannot be identified, contact your Bad Boy Mower dealer or the support contacts in the rear of this manual ROLL OVER PROTECTION STRUCTURES (ROPS) This machine is not equipped with ROPS from the factory.

  • Page 9: Operation

    The machine could lose traction on a decline or tip backwards on an incline. 3.14 Once you become comfortable with your Bad Boy Mower you will notice your overall mowing time will decrease. Avoid operating your mower on side hills of over 5 degrees, inclines of over 10 degrees, and declines of over 15 degrees.

  • Page 10: Maintenance

    SECTION 4: MOWER MAINTENANCE Interval First Every Every 50 Every Every Every 100 Hours Daily Hours or Section or Annually* Hours Hours Annually* Hours Hours Maintenance Check and add engine oil Section3  Section 2 Check all belts for proper alignment (Pump) 6 ...
  • Page 11 MAINTENANCE LOG Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours: Performed: Date: Hours:...
  • Page 12 SECTION 6: TROUBLESHOOTING Q: How do I prevent an uneven cutting pattern and increase the quality of cut? A: Check tire pressure, check blade sharpness (replace blades or sharpen at least once per year or when needed), make sure blades are tightened properly, check spring and belt tension, check the underside of the deck to ensure the mower deck is free of grass build-up and debris, make sure your machine is at full throttle, and vary your mowing pattern each time you cut your grass.

  • Page 13: Controls

    SECTION 7: CONTROLS Ignition Switch: Bad Boy mowers have a three-position ignition switch: off, run, and start. With key inserted, rotate it clockwise to START position and release key when engine starts, and switch will automatically return to the RUN position.

  • Page 14: Moving Inoperable Mower

    Your Bad Boy Mower Weighs: ***Weights fluctuate with the addition of accessories. As you can see by the weights of the machines, you shouldn’t ever try to push or pull a Bad Boy Mower by hand. This could cause serious bodily injury.

  • Page 15: Mower Blade Maintenance

    SECTION 10: MOWER BLADE MAINTENANCE 10.1 Check mower blades after each use. This is essential for maintaining well-groomed turf. Keep the blades sharp. If a dull blade is used for cutting, the grass will tear rather than cut. This could damage the grass leaving a brown frayed top on the grass within a few hours.

  • Page 16: How To Choose The Right Blade

    HOW TO CHOOSE THE RIGHT BLADE Essentially there are only TWO basic styles of mowing blades used or approved for use on our current products: The standard style of mowing blade is essentially designed for cutting grass and effectively discharging the clippings out from the deck to fall onto the lawn or to be captured in a grass collection system.

  • Page 17: Mowing Tips

    MOWING TIPS: • Mow header strips at the ends of the lawn and around flower beds first. Make them wide enough that you can turn the mower around in the already mown section. Then mow back and forth between these header strips overlapping each lap by about 1/8 the width of the mower’s deck.

  • Page 18: Service Section

    PERFORMED ON A LEVEL SURFACE. Outlaw transaxles hold 4 quarts of 20W-50 motor oil each. Bad Boy Hydrostatic Oil is recommended. Transaxle service is recommended after the first 75 hours of use; then at intervals of 250 usage hours. Use only Hydro-Gear®...
  • Page 19 CHANGING YOUR HYDRAULIC OIL AND FILTER EXTREME 5400 Place an oil drain pan (12” or more in diameter and 8 qt. capacity is optimal) beneath the oil filter. Remove the oil filter cover from the transaxle to drain the oil. Remove the O-ring from the cover and discard the O-ring.
  • Page 20 PURGING PROCEDURE Due to the effects air has on the efficiency in hydrostatic drive applications, it is critical that the air is purged from the system. These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.
  • Page 21 Use a belt tension gauge to unsure the proper tension. Your or service center will have a belt tension gauge or you can buy one by calling the Bad Boy Parts Department at 866-622-3269 and asking for the Parts Department (Part Number 041-9999-00).
  • Page 22 8hrs. of use, and at intervals of 50 usage hours or yearly, whichever occurs first after that. The oil capacity is 2 quarts. Bad Boy 10W-30 synthetic blend engine oil is recommended for maximum protection. CHANGING YOUR ENGINE OIL AND OIL FILTER Remove oil dipstick and open oil drain.
  • Page 23 KOHLER CONFIDANT 747CC (CONTINUED) The fuel filter is approximately 12” from the carburetor, in the fuel line. Replace the filter yearly. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Have towels readily available in order to quickly remove any fuel leakage.
  • Page 24 KOHLER CONFIDANT 747 CC (CONTINUED) The air cleaner is the engine’s only defense against damaging foreign particles. It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air.
  • Page 25 KOHLER CONFIDANT 747CC (CONTINUED) CHANGING THE SPARK PLUGS AND CHECKING THE SPARK PLUG GAP Remove the wire on the spark plug and use a 5/8” socket to remove the spark plug. Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.
  • Page 26 8 hrs. of use, and at intervals of 50 usage hours or yearly, whichever occurs first after that. The oil capacity is 2 quarts. Bad Boy 10W-30 synthetic blend engine oil is recommended for maximum protection. CHANGING YOUR ENGINE OIL AND OIL FILTER...
  • Page 27 KAWASAKI FX751V (CONTINUED) The fuel filter is located in the fuel line on the left side of the engine by the starter motor. Replace the filter yearly. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Have towels readily available in order to quickly remove any fuel leakage.
  • Page 28 KAWASAKI FX751V (CONTINUED) CHANGING THE SPARK PLUGS AND CHECKING THE SPARK PLUG GAP Remove the wire on the spark plug and use a 13/16” socket to remove the spark plug. Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.
  • Page 29 8 hrs. of use, and at intervals of 50 usage hours or yearly, whichever occurs first after that. The oil capacity is 2 quarts. Bad Boy 10W-30 synthetic blend engine oil is recommended for maximum protection. CHANGING YOUR ENGINE OIL AND OIL FILTER Remove oil dipstick and open oil drain.
  • Page 30 275 YAMAHA (CONTINUED) The fuel filter is located in the fuel line about 12˝ from the carburetor on the side of the engine. Replace the filter yearly. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Have towels readily available in order to quickly remove any fuel leakage.
  • Page 31 275 YAMAHA (CONTINUED) The air cleaner is the engine’s only defense against damaging foreign particles. It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air.
  • Page 32 275 YAMAHA (CONTINUED) CHANGING THE SPARK PLUGS AND CHECHING THE SPARK PLUG GAP Remove the wire on the spark plug and use a 5/8” socket to remove the spark plug. Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.
  • Page 33 8 hrs. of use, and at intervals of 50 usage hours or yearly, whichever occurs first after that. The oil capacity is 2 quarts. Bad Boy 10W-30 synthetic blend engine oil is recommended for maximum protection. CHANGING YOUR ENGINE OIL AND OIL FILTER...
  • Page 34 KAWASAKI FX850V (CONTINUED) The fuel filter is located in the fuel line on the left side of the engine by the starter motor. Replace the filter yearly. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Have towels readily available in order to quickly remove any fuel leakage.
  • Page 35 KAWASAKI FX850V (CONTINUED) CHANGING THE SPARK PLUGS AND CHECKING THE SPARK PLUG GAP Remove the wire on the spark plug and use a 13/16” socket to remove the spark plug. Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.
  • Page 36 8 hrs. of use, and at intervals of 50 usage hours or yearly, whichever occurs first after that. The oil capacity is 2 quarts. Bad Boy 10W-30 synthetic blend engine oil is recommended for maximum protection. CHANGING YOUR ENGINE OIL AND OIL FILTER Remove oil fill cap and open oil drain.
  • Page 37 VANGUARD 993CC (CONTINUED) The fuel filter is located in the fuel line about 12˝ from the carburetor on the side of the engine. Replace the filter yearly. Prior to the removal of the old filter, note the direction of fuel flow as indicated on the filter. Have towels readily available in order to quickly remove any fuel leakage.
  • Page 38 VANGUARD 993CC (CONTINUED) The air cleaner is the engine’s only defense against damaging foreign particles. It is very important that the air cleaner element is inspected prior to each use. Remove the element and tap its sides in order to remove debris. Do not blow the filter out using compressed air.
  • Page 39 VANGUARD 993CC (CONTINUED) CHANGING THE SPARK PLUGS AND CHECKING THE SPARK PLUG GAP Remove the wire on the spark plug and use a 5/8" socket to remove the spark plug. Check the gap on the spark plug to verify that it is 0.03 in using a feeler gauge.
  • Page 40 If a fuse is repeatedly blowing, contact your Bad Boy dealer. On most models, the red wire coming out of the engine is the charging wire from the alternator. Check for 13.6 - 14.2 volts dc at this wire with engine at full throttle.
  • Page 41 ELECTRICAL SYSTEM (CONTINUED) WIRING DIAGRAM PAGE 41...
  • Page 42 SECTION 5: FRAME The front fork nuts require a torque of 40ft-lbs. While applying this torque, turn the fork itself to ensure no damage is done to the bearing. This operation is only necessary if a repair requires it. Torque rear wheel lugs to 65-75 ft. lbs. Re-torque at every oil change and check at every mowing.
  • Page 43 SECTION 6: CUTTING DECK DECK BELT REMOVAL Use proper safety precaution when performing procedures. Raise the deck to its highest position. Remove the right pulley cover. While lifting up on the belt (as shown in the photograph), rotate the pulley until the belt is free of the pulley.
  • Page 44 LEVELING THE DECK Start on a flat level surface and set the air pressure in all four tires to 12 psi. Measure the deck at all four corners. The deck should be level from left to right but 1/4" lower in the front than in the rear.
  • Page 45 Use a belt tension gauge to ensure the proper tension. Your dealer or service center will have a belt tension gauge or you can buy one from the Bad Boy Parts Department by calling 866-622-3269 and asking for the Parts Department. (Part Number 041-9999-00).
  • Page 46 BLADE REMOVAL To change blades, it may be easier to use a piece of wood to keep the blade from turning so that the bolt can be loosened. Use a 15/16" socket and impact drill, or a wrench and an extension to gain more leverage. You might need to put a 3/4"...
  • Page 47 PAGE 47...

  • Page 48: Parts Section

    PARTS SECTION: OUTLAW FORK ASSEMBLY Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 023-7913-00 Front Fork 010-1050-00 Caster Bearing 2016 - 1641 Bearing 013-8050-00 1/2-13 Nylon Flange Nut 025-0003-00 2016 Front Bearing Spacer 018-7010-00 1/2" x 9" GR 5 Hex Bolt 014-2025-00 2017 Bearing Cover 025-5202-00...
  • Page 49 PARTS SECTION: OUTLAW DRIVE ARMS Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 034-8025-00 Drive Lever Spring 019-6017-00 .630 ID Plastic Washer 019-8027-00 .515 ID Nylon Shoulder Washer 099-2009-00 Quick Release Ball Joint 024-6034-00 1/4" Press in Grease Fitting 035-2110-00 Push Rod for Outlaw - Right 013-8050-00...
  • Page 50 PARTS SECTION: OUTLAW GAS TANK ASSEMBLIES DETAIL A DETAIL B PAGE 50...
  • Page 51 PARTS SECTION: OUTLAW GAS TANK ASSEMBLIES Parts List ITEM PART NUMBER DESCRIPTION 080-5116-17 2017 Outlaw Seat Bracket 018-8065-00 5/16-18 x 1 Carriage Bolts Zinc 019-6042-00 .360 ID Plastic Washer 013-5202-00 3/8" Nylock Flange Nut 018-5043-00 3/8" x 1 1/4" Carriage Bolt 013-8049-00 5/16-18 Nylon Insert Flange Nut Zinc Orange Nylon 018-2007-00...
  • Page 52 PARTS SECTION: OUTLAW SEAT ASSEMBLY DETAIL B DETAIL A PAGE 52...
  • Page 53 PARTS SECTION: OUTLAW SEAT ASSEMBLY Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 080-5116-17 2017 Outlaw Seat Bracket 069-1000-00 Brake Handle Cam Over 014-2100-00 Outlaw Cooler Cover 069-7000-00 Rubber Brake Grip-cZT/ZT 2013 026-2016-00 2016 Seat Plate Outlaw 032-5053-00 Bronze Bushing SF-1220-8 018-8065-00...
  • Page 54 PARTS SECTION: OUTLAW FLOORBOARD & BATTERY DETAIL A 19.3 19.1 19.2 PAGE 54...
  • Page 55 PARTS SECTION: OUTLAW FLOORBOARD & BATTERY Parts List ITEM PART NUMBER DESCRIPTION 070-5370-17 2017 Standard/Extreme Outlaw Frame 013-8049-00 5/16" Nylock Flange Nut Zinc 018-8065-00 5/16" x 1" Carriage Bolt 019-6042-00 .360 ID Plastic Washer 030-3050-00 #10 x 1/2" Self Tapping Screw 029-4010-00 Button Bumper 029-7038-00...
  • Page 56 PARTS SECTION: OUTLAW ACTUATOR BAR & REAR COVER DETAIL B DETAIL A OUTLAW EXTREME DETAIL B OUTLAW PAGE 56...
  • Page 57 PARTS SECTION: OUTLAW ACTUATOR BAR & REAR COVER Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 070-5370-17 2017 Standard/Extreme Outlaw Frame 013-9002-00 5/16" Flange Nut 028-6030-00 2015 Outlaw Act Bar Assembly (Front) 018-5043-00 3/8" x 1 1/4" Carriage Bolt 028-6040-00 2015 Outlaw Act Bar Assembly (Rear) 013-5041-00...
  • Page 58 PARTS SECTION: OUTLAW 54" DECK DETAIL B DETAIL A DETAIL C DETAIL D PAGE 58...
  • Page 59 PARTS SECTION: OUTLAW 54" DECK Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 060-5550-00 2015 54" Deck 018-5040-00 3/8" x 1 1/4" Hex Bolt 018-5250-00 3/8" x 3/4" Hex Bolt 038-0001-00 54" Deck Fusion Blade For Outlaw 013-5201-00 3/8"...
  • Page 60 PARTS SECTION: OUTLAW 61" DECK DETAIL A DETAIL B DETAIL C DETAIL D PAGE 60...
  • Page 61 PARTS SECTION: OUTLAW 61" DECK Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 060-6150-00 2015 61" Deck 033-6004-00 6 1/4" Drive Pulley 018-5250-00 3/8" x 3/4" Hex Bolt 038-6080-00 61 inch Fusion Blade 013-5201-00 3/8" Flange Nut 018-5040-00 3/8"...
  • Page 62 PARTS SECTION: OUTLAW 72" DECK DETAIL B DETAIL A DETAIL C DETAIL D PAGE 62...
  • Page 63 PARTS SECTION: OUTLAW 72" DECK Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 060-7250-00 2015 72" Deck 018-0010-00 Deck Wheel Bolt 033-8050-00 5" Idler Pully 022-1000-00 Anti-Scalp Roller 013-8050-00 1/2-13 Nylon Flange Nut 025-5339-00 1 3/4" Pulley Spacer 018-2018-00 1/2 x 3 1/2 Flange Bolt Grade 8 018-5019-00...
  • Page 64 PARTS SECTION: 037-4000-00 DOUBLE BEARING SPINDLE Parts List ITEM PART NUMBER DESCRIPTION 037-4000-01 4000 Series Spindle Housing 037-4002-00 4000 Series Spindle Spacer 037-9050-00 Locking Collar w/ 1/4"-20 Set Screw 037-8002-00 Spindle Dust Cap 037-6026-00 Spindle Shaft 037-6029-00 Bearing - Peer 6206 PAGE 64...
  • Page 65 PARTS SECTION: OUTLAW DRIVETRAIN Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 203-0100-00 Outlaw Transaxle Cross Brace 019-5007-00 1/2" Lock Washer 018-5006-00 1/2" x 1 1/2" Hex Bolt 018-2006-00 5/16 x 1 1/4 Hex Bolt (4400 Transales Only) 050-7000-00 ZT - 5400 - Left 050-1000-00...
  • Page 66 PARTS SECTION: FX 751-V KAWASAKI Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 015-0067-00 FX-751-V Kawasaki 019-8053-00 7/16" Lock Washer 033-5035-00 4 3/4 Motor Pulley 018-5300-00 7/16" x 2 1/2" Hex Bolt 041-5048-00 Pump Belt 070-1000-00 Clutch Assembly 030-6029-00 3/8"...
  • Page 67 PARTS SECTION: 747CC KOHLER Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 033-5035-00 4 3/4 Motor Pulley 019-8053-00 7/16" Lock Washer 018-1075-00 3/8 x 1 1/8 bolt 018-5300-00 7/16" x 2 1/2" Hex Bolt 042-5020-00 1/4 x 2 Square key Stock 070-1000-00 Clutch Assembly 015-2751-00...
  • Page 68 PARTS SECTION: CARBURETED 824CC YAMAHA Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 015-0076-00 Carbureted 27.5hp Yamaha Engine 015-0053-01 Exhaust Gasket for yamaha 033-5035-00 4 3/4 Motor Pulley 019-8051-00 5/16" Lock Washer 042-5020-00 1/4 x 2 Square key Stock 013-0075-00 M8-1.25 Zinc Nut 019-6029-00...
  • Page 69 PARTS SECTION: FX 850-V KAWASAKI Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 015-0031-00 Kawasaki Engine FX-850-V-CS09R 019-8053-00 7/16" Lock Washer 033-5035-00 4 3/4 Motor Pulley 018-5300-00 7/16" x 2 1/2" Hex Bolt 041-5048-00 Pump Belt 070-1000-00 Clutch Assembly 030-6029-00...
  • Page 70 PARTS SECTION: 993CC VANGUARD Parts List Parts List ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 042-6030-00 041-5048-00 Pump Belt 1/4" x 1" Key 030-0050-00 5/16 Set Screw 019-8053-00 7/16" Lock Washer 086-0005-00 Ground Cable 018-5300-00 7/16" x 2 1/2" Hex Bolt 019-8051-00 5/16"...
  • Page 71 PARTS SECTION: DECALS 091-0902-00 FLOORBOARD LOGO DECAL 091-8001-00 091-1114-00 091-1101-18 IMPACT ABSORPTION STEERING SPEED BRAKE DECAL 091-0919-18 091-3060-00 PATENT DECAL CONTROL DECAL ARMORTEK5 DECAL SWING-AWAY PATENT DECAL 091-0343-18 091-0340-18 091-0342-18 091-0341-18 824cc BACKPLATE DECAL 747cc BACKPLATE DECAL 810cc BACKPLATE DECAL 726cc BACKPLATE DECAL 091-0918-18 091-0904-18...
  • Page 72 PAGE 72...

This manual is also suitable for:

Mowers extreme

Table of Contents

Save PDF