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Working Instructions - mechanical - Xperia Z1 C6902, C6903, C6906,C6943,L39h 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal...
4.20 BT + WLAN Flex Antenna ..............33 4.21 Camera Holder ..................34 4.22 Camera Key ..................35 4.23 Chat Camera ..................36 4.24 Chat Camera Holder ................37 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 2(82)
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5.1 Front Cover and Main Frame Assy ........... 73 5.2 RF Cable A ..................74 5.3 Loudspeaker Holder ................74 5.4 Main PBA .................... 75 5.5 Battery ....................76 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 3(82)
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5.10 Sheet Battery ..................80 5.11 Window Back ..................80 Revision History ................82 For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 4(82)
8. Window Back Adhesive fixture 9. Rear Cover Press Inlay 10. Window Back Press Inlay 11. Bottom Press Inlay 12. Press Tool Earspeaker 13. Press Tool Loudspeaker 14.Audio Jack press 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 6(82)
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17. Charge connector press pad For part not on the tools above, refer to the ‘Tools Catalogue/Matrix’! STANDARD TOOLS 1. Dentist Hook 2. Nylon Pointer 3. Tweezer 4. Suction cup 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 7(82)
9. RF Cable A 10. Main Frame Assy (a) and Front Cover (b) 3.1 Window Back and Sheet Battery Use Suction cup to get space for inserting the Guitar Pick. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 8(82)
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Back Panel Assy. Note! Start in the middle of the right long side! Note! Be careful not to damage flexes when using plectrum on the top of phone! 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 9(82)
Note! Be careful when removing the Window back due to the adhesive between battery and Window Back. 3.2 Rear Cover Assy Remove the nine Screw 3.5x1.4 by using a screwdriver with Torx Bits T4. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 10(82)
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Use a plectrum to detach left side and the bottom of the phone Use a Front Opening Tool to disconnect the BtB connector. Remove the Rear Cover Assy with fingers 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 11(82)
Use a Front Opening Tool to disconnect the BtB connector. 3.3 Camera Use a Front Opening Tool to disconnect the BtB connector. Remove the Camera with fingers. 3.4 Shield Camera Remove the Shield Camera with fingers. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 12(82)
Remove the SIM Tray with fingers. 3.6 Battery Remove the Battery with fingers. Carefully inspect the Battery after removing it. Battery with visual signs of been punctured etc. should be scraped after removal! 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 13(82)
Use a Front Opening Tool to disconnect the Cable RF A Use a Front Opening Tool to disconnect the FPC Assembly Charge Use a Front Opening Tool to disconnect the FPC Assembly Audio Jack 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 14(82)
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Use a Front Opening Tool to disconnect the FPC Assembly Relay Use a Front Opening Tool to lift up the Main PBA. Use a Front Opening Tool to lift up the Main PBA. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 15(82)
Use a Front Opening Tool to disconnect the Cable RF B Use a Front Opening Tool to disconnect the Cable RF A Use a Front Opening Tool to lift up the Loudspeaker Holder. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 16(82)
Front Cover Use Suction cup to get space for inserting the Guitar Pick. Gently slide the Guitar Pick along to release all sides of the Main Frame Assy. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 17(82)
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Working Instruction (mech) Disassembly Remove the Front Cover from Main Frame Assy 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 18(82)
Note! If reuse of Rear Cover Assy follow 4.15 Installation Instruction Follow the 5.9 - 5.11 Reassembly instructions! 4.4 Camera Follow the 3.1- 3.3 Disassembly instructions! Prepare a new Camera. Follow the 5.8 - 5.11 Reassembly instructions! 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 19(82)
Prepare a new Loudspeaker Holder Carry out the Installation as described below! Follow the 4.38, 4.40 and 4.41 Installation instructions! Follow the 5.3, 5.5 and 5.9 - 5.11 Reassembly instructions! 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 20(82)
Note! If reuse of Main Frame Assy follow 4.17 Removal Instruction Prepare a new Main Frame Assy. Note! If reuse of Main Frame Assy follow 4.17 Installation Instruction Follow the 5.1-5.11 Reassembly instructions! 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 21(82)
REMOVAL Detach to remove the Adhesive Earspeaker with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Adhesive Earspeaker using a Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 22(82)
Detach to remove the Adhesive FPC Relay Bottom with a pair of tweezers. Scrap! Not to be reused! INSTALLATION Place a new Adhesive FPC Relay Bottom using a Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 23(82)
Remove the Adhesive WP Audio Jack with the Flex Film Assembly Tool. Scrap! Not to be reused! INSTALLATION Place a new Adhesive WP Audio Jack with Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 24(82)
Detach to remove the Adhesive WP Camera Key with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Adhesive WP Camera Key on the Main Frame Assy using a Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 25(82)
Important to make sure that old adhesive is removed before installation because of WRT requirement! Place the Upper part of the fixture and press by hand for 10 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 26(82)
Detach to remove the Adhesive WP Loudspeaker with a Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Adhesive WP Loudspeaker by using a Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 27(82)
Take the Bottom Part of the Main Frame Assy Adhesive fixture Place a new Adhesive WP Main Frame Assy with fingers in the Main Frame Assy Adhesive fixture (Bottom Part) 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 28(82)
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Important to make sure that old adhesive is removed before installation because of WRT requirement! Place the Upper part of the fixture and press by hand for 10 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 29(82)
Detach to remove the Adhesive WP Side Key with the Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Adhesive WP Side Key on the Main Frame Assy using a Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 30(82)
INSTALLATION Take the Bottom Part of the Window Back Adhesive fixture Adhesive WP Window Back Place a new with fingers in the Window Back Adhesive fixture (Bottom Part 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 31(82)
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Important to make sure that old adhesive is removed before installation because of WRT requirement! Place the Upper part of the fixture and press by hand for 10 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 32(82)
Follow the 5.10 and 5.11 Reassembly instructions! REMOVAL Remove the BT + WLAN Flex Antenna with the Flex Film Assembly Tool. INSTALLATION Place a new BT + WLAN Flex Antenna with fingers. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 33(82)
Carry out the Installation as described below! Follow the 5.8 - 5.11 Reassembly instructions! REMOVAL Remove the Camera Holder with fingers. INSTALLATION Attach the Camera Holder with fingers. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 34(82)
Carry out the Installation as described below! Follow the 5.1 - 5.11 Reassembly instructions! REMOVAL Pull to remove the Camera Key with fingers INSTALLATION Insert a new Camera Key with fingers 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 35(82)
Front Opening Tool to remove the Chat Camera. INSTALLATION Use the Flex Film Assembly Tool and attach the flex to Zif contact. Then use fingers for position the new Chat Camera in the cavity. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 36(82)
Carry out the Installation as described below! Follow the 5.4 - 5.11 Reassembly instructions! REMOVAL Remove the Chat Camera Holder with fingers. INSTALLATION Attach a new Chat Camera Holder with fingers. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 37(82)
Pull out the Tray Core Unit Label with fingers and remove the label with a Dentist Hook. INSTALLATION Attach a new Core Unit Label with fingers on the Tray Core Unit Label. Close the SIM Cap. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 38(82)
Follow the 5.1 - 5.11 Reassembly instructions! REMOVAL Remove the Cushion 1 Mic with Dentist Hook. Scrap! Not to be reused! INSTALLATION Attach a new Cushion 1 Mic with the Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 39(82)
Follow the 5.9 - 5.11 Reassembly instructions! REMOVAL Remove the Cushion 2 Mic with Dentist Hook. Scrap! Not to be reused! INSTALLATION Attach a new Cushion 2 Mic with the Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 40(82)
Remove the Ear Speaker using Front Opening Tool. Scrap! Not to be reused! INSTALLATION Place a new Ear Speaker with fingers Use Press Tool Earspeaker and press for 10s. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 41(82)
Detach to remove the FPC Assembly Audio Jack with fingers. INSTALLATION Place a new FPC Assembly Audio Jack with fingers. Use Audio Jack Press and press for 10s. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 42(82)
Not! Be very careful because flex could be reused if no damage! INSTALLATION Start by placing the buttons of the new FPC Assembly Charger with a Flex Film Assembly Tool before assembly the flex. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 43(82)
Scrap! Not to be reused! INSTALLATION Place a new FPC Assembly Mic using a Flex Film Assembly Tool. Note! Press for 10s to activate the adhesive around microphone 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 44(82)
INSTALLATION Start by placing the buttons of the new FPC Assembly Relay with a Flex Film Assembly Tool before assembly the flex. Connect BtB connector against Display flex. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 45(82)
Prepare a new Front Assembly! Carry out the Installation as described below! Follow the 4.22, 4.28, 4.30, 4.32 and 4.54 Installation instructions! Follow the 5.1 - 5.11 Reassembly instructions! 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 46(82)
REMOVAL Detach to remove the Gasket Charger with a Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Gasket Charger using a Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 47(82)
Follow the 5.1 - 5.11 Reassembly instructions! REMOVAL Remove the Gasket Side Key with the Flex Film Assembly Tool. INSTALLATION Place a new Gasket Side Key using a Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 48(82)
Follow the 5.2, 5.5 and 5.9-5.11 Reassembly instructions! REMOVAL Detach to remove Holder Magnetic Charger Connector with a pair of tweezers. INSTALLATION Place a new Holder Magnetic Charger Connector using a pair of tweezers. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 49(82)
Detach to remove the Liquid indicator with a Dentist Hook Scrap! Not to be reused! INSTALLATION Place a new Liquid indicator follow the guiding lines on the Rear Cover Assy using a Front Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 50(82)
Scrap! Not to be reused! INSTALLATION Place a new Loudspeaker by using fingers Press to secure its attachment by using Press Tool Loudspeaker for five seconds. Do not touch the contact pins! 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 51(82)
Then use Side Panel press, Side Panel Press Head and Charge connector press pad with the force of 60N for five seconds. According to 1003-9107 Tool Catalogue – mechanical and document Side Panel press Instruction for use. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 52(82)
Follow the 5.3, 5.5 and 5.9 - 5.11 Reassembly instructions! REMOVAL Remove the PBA Cellular Sub with the Front Opening Tool. INSTALLATION Place a new PBA Cellular Sub using fingers in the cavity of Loudspeaker Holder. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 53(82)
Follow the 5.3, 5.5 and 5.9 - 5.11 Reassembly instructions! REMOVAL Remove the PBA WLAN Sub with the Front Opening Tool. INSTALLATION Place a new PBA WLAN Sub using fingers in the cavity of Loudspeaker Holder. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 54(82)
Follow the 5.2, 5.5 and 5.9-5.11 Reassembly instructions! REMOVAL Detach to remove the Holder Magnetic Charger Connector with a pair of tweezers. INSTALLATION Place a new Holder Charger Connector using a pair of tweezers 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 55(82)
Follow the 4.18, 4.35 Installation instructions! Follow the 5.1 - 5.11 Reassembly instructions! REMOVAL Pull to remove the Power Key with fingers INSTALLATION Insert a new Power Key with fingers 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 56(82)
Place a new RF Cable B using a Flex Film Assembly Tool. Connect the two connectors with fingers Note! Important that the silver parts of the RF Cable B is placed in the two sockets. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 57(82)
Carry out the Installation as described below! REMOVAL Detach to remove the SD Cap with fingers INSTALLATION Place a new SD Cap with fingers and a pair of tweezers 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 58(82)
Detach to remove the Sheet Conductive Charger FPC with Nylon Pointer. Scrap! Not to be reused! INSTALLATION Place a new Sheet Conductive Charger FPC using a Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 59(82)
Detach to remove the Sheet Conductive Charger FPC with Nylon Pointer. Scrap! Not to be reused! INSTALLATION Place a new Sheet Conductive Charger FPC using a Flex Film Assembly Tool. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 60(82)
Detach to remove the Sheet Thermal A with Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Sheet Thermal A using a Flex Film Assembly Tool 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 61(82)
Detach to remove the Sheet Thermal B with Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Sheet Thermal B using a Flex Film Assembly Tool 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 62(82)
Detach to remove the Sheet WP 2 Mic with Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Sheet WP 2 Mic using a Flex Film Assembly Tool 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 63(82)
Detach to remove the Sheet WP Check with Dentist Hook. Scrap! Not to be reused! INSTALLATION Place a new Sheet WP Check using a Flex Film Assembly Tool 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 64(82)
Carry out the Installation as described below! REMOVAL Detach to remove the SIM Cap with fingers INSTALLATION Place a new SIM Cap with fingers and a pair of tweezers 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 65(82)
Detach to remove the Speaker Panel with the Dentist Hook... Scrap! Not to be reused! INSTALLATION Place a new Speaker Panel with fingers and press for 10 sec over the panel. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 66(82)
Label with fingers and lift up the Tray Core Unit Label around the arrows before releasing it. INSTALLATION Place a new Tray Core Unit Label and put it in the cavity. Close the SIM Cap. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 67(82)
Carry out the Installation as described below! REMOVAL Detach to remove the USB Cap with fingers INSTALLATION Place a new USB Cap with fingers and a pair of tweezers 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 68(82)
Carry out the Installation as described below! Follow the 5.4 - 5.11 Reassembly instructions! REMOVAL Detach to remove the USB Holder with fingers INSTALLATION Place a new USB Holder with fingers. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 69(82)
Disconnect the connector of Vibrator by using a Front Opening Tool. Detach to remove the Vibrator with Front Opening Tool INSTALLATION Place a new Vibrator into the cavity using fingers and connect to Main PBA 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 70(82)
Follow the 4.18 and 4.35 Installation instructions! Follow the 5.1 - 5.11 Reassembly instructions! REMOVAL Pull to remove the Volume Key with fingers INSTALLATION Insert a new Volume Key with fingers 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 71(82)
“Select Language” menu is shown on the display! After “Select Language” menu, turn off the phone. Follow the Calibration chapter 3.1 and 3.2 in 1277-9815 Test Instruction – mechanical. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 72(82)
Adhesive WP Main Frame Assy Place the Front Cover on the Main Frame Assy Press with fingers to secure the contact of adhesive between Front Cover and Main Frame Assy 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 73(82)
Place the Loudspeaker Holder to Main Frame Assy. Note! Use Isopropyl Alcohol - 99 % for clean around the Loudspeaker hole on Main Frame Assy and make sure the gasket on Loudspeaker Holder is good 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 74(82)
Use fingers to secure positions of RF Cable A and RF Cable Main PBA Place the Main PBA gently into the cavity Use fingers to secure position of Main PBA 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 75(82)
RF Cable A and RF Cable B Battery Place the Battery gently into the cavity Use fingers to secure the position of the Battery SIM Tray Open SIM Cap. 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 76(82)
Use a pair of tweezers to position Shield Camera into the cavity Secure the position with a pair of tweezers Camera Use fingers to position Camera into the cavity 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 77(82)
Use Isopropyl Alcohol - 99 % for clean around the edges of Main Frame Assy before assembly Rear Cover Assy Place the Rear Cover Assy on the frame Press with fingers to secure the contact of Chat Camera 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 78(82)
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Press it with a pressure value of 483N +/- 50 N / 10 sec (pressure value is adjust from 600N because of the weight of the press fixture) Apply 13 Ncm torque when tightening the Screw 3.5x1.4 with Torx Bits T4 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 79(82)
Rear Cover Assy before assembly Window Back Place the Window Back on the Rear Cover Assy. Make sure of an good alignment so the Window Back is centered 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 80(82)
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Press it with a pressure value of 483N +/- 50 N / 10 sec. (pressure value is adjust from 600N because of the weight of the press fixture) 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 81(82)
Working Instruction (mech) Revision History Rev. Date Changes / Comments 2013-Sept-05 First Release 2013-Sept-12 System Problem 2013-Nov-12 Update in Chapter 4.59 Board Swap – Replacement and added C6943 1277-9813 Rev 3 Sony Mobile Communications AB – Company Internal 82(82)