AUMA TIGRON TR-M30X Operation Instructions Manual

AUMA TIGRON TR-M30X Operation Instructions Manual

Multi-turn actuators
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Multi-turn actuators
TIGRON
TR-M30X
TR-M1000X
TR-MR30X
TR-MR1000X
Operation instructions
Assembly and commissioning

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  • Page 1 Multi-turn actuators TIGRON TR-M30X TR-M1000X TR-MR30X TR-MR1000X Operation instructions Assembly and commissioning...
  • Page 2 TR-M30X TR-M1000X Table of contents TR-MR30X TR-MR1000X Read operation instructions first. Observe safety instructions. These operation instructions are part of the product. Store operation instructions during product life. Pass on instructions to any subsequent user or owner of the product. Target group: This document contains information for assembly, commissioning and maintenance staff.
  • Page 3 Actuator control from Remote Indications..........................10.1. Indications and symbols in the display 10.1.1. Feedback signals from actuator and valve 10.1.2. Status indications according to AUMA classification 10.1.3. Status indications according to NAMUR recommendation 10.2. Indication lights of local controls Signals (output signals)......................11.1.
  • Page 4 TR-M30X TR-M1000X Table of contents TR-MR30X TR-MR1000X Index............................
  • Page 5: Safety Instructions

    TR-M30X TR-M1000X TR-MR30X TR-MR1000X Safety instructions Safety instructions 1.1. Prerequisites for the safe handling of the product The end user or the contractor must ensure that all legal requirements, directives, Standards/directives guidelines, national regulations and recommendations with respect to assembly, electrical connection, commissioning and operation are met at the place of installation.
  • Page 6 1, 2, 21, and 22. If temperatures >40 °C are to be expected at the valve flange or the valve stem (e.g. due to hot media), please consult AUMA. Other applications require explicit (written) confirmation by the manufacturer.
  • Page 7 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Safety instructions 1.3. Warnings and notes The following warnings draw special attention to safety-relevant procedures in these operation instructions, each marked by the appropriate signal word (DANGER, WARNING, CAUTION, NOTICE). Indicates an imminently hazardous situation with a high level of risk. Failure to observe this warning results in death or serious injury.
  • Page 8: Short Description

    App and software Using the AUMA CDT software for Windows-based computers (notebooks or tablets) and the AUMA Assistant App, actuator data can be uploaded and read, settings can be modified and stored. The connection between computer and AUMA actuator is established wireless via Bluetooth interface. With the AUMA Cloud, we provide an interactive platform to collect and assess e.g.
  • Page 9 AUMA actuators at moderate cost. AUMA Cloud The AUMA Cloud collects all device data of all actuators within one site and provides a clear overview at a glance. Detailed analysis provides valuable information on potential maintenance requirements.
  • Page 10 TR-M30X TR-M1000X Name plate TR-MR30X TR-MR1000X Name plate Figure 4: Name plate (example) Manufacturer name and address (manufacturer logo: Type designation Order number Actuator serial number Speed Torque range in direction CLOSE Torque range in direction OPEN Type of lubricant and enclosure protection Permissible ambient temperature [10] Current type, mains voltage, mains frequency...
  • Page 11 (OPEN, STOP, CLOSE) 20 mA Input current for setpoint control via analogue input When registered as authorised user, you may use our AUMA Assistant App to scan Data Matrix code the Data Matrix code and directly access the order-related product documents without having to enter order number or serial number.
  • Page 12: Transport And Storage

    TR-M30X TR-M1000X Transport and storage TR-MR30X TR-MR1000X Transport and storage 4.1. Transport For transport to place of installation, use sturdy packaging. Suspended load! Death or serious injury. Do NOT stand below suspended load. Attach ropes or hooks for the purpose of lifting by hoist only to housing and NOT to handwheel.
  • Page 13 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Transport and storage Suspension with horizontal hollow shaft controls to top Figure 7: Examples left TR-M30X, right TR-M500X Suspension for sizes 30/60/120 Suspension for sizes 250/500/1000 Depending on the size, slight manual downward pressing of the motor is required to place the actuator to the desired horizontal position.
  • Page 14 TR-M30X TR-M1000X Transport and storage TR-MR30X TR-MR1000X Weights The actuator weight is indicated on the name plate. ➭ page 10, Name plate indicated weight includes the actuator weight including output drive type B1, without handwheel. For other output drive types, consider additional weights. Table 4: Weights for output drive type Type designation...
  • Page 15 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Assembly Assembly 5.1. Mounting position The product described in this document can be operated without restriction in any mounting position. The indicator glass (display) of local controls should be protected against strong blows or impacts. 5.2. Handwheel fitting To avoid transport damage, handwheels are supplied separately as appropriate.
  • Page 16 [3]. Output drive type A can withstand thrusts. To adapt the actuators to available output drive types A with flanges F10 and F14 (year of manufacture 2009 and earlier), an adapter is required. The adapter can be ordered from AUMA.
  • Page 17 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Assembly 5.3.2.1. Multi-turn actuator with output drive type A: mount If output drive type A is already mounted to the multi-turn actuator: Loosen screws [3] and remove output drive type A [2]. Figure 11: Multi-turn actuator with output drive type A Multi-turn actuator Output drive type A, from left to right: with finish-machined, unbored and pilot bore stem nut...
  • Page 18 TR-M30X TR-M1000X Assembly TR-MR30X TR-MR1000X Fit multi-turn actuator on the valve stem so that the stem nut dogs engage into the output drive sleeve. Figure 13: The flanges are flush with each other if properly engaged. Adjust multi-turn actuator until alignment of the fixing holes. Fasten multi-turn actuator with screws [3].
  • Page 19 This working step is only required if stem nut is supplied unbored or with pilot bore. Information For exact product version, please refer to the order-related technical data sheet or the AUMA Assistant App. Figure 15: Output drive type A Stem nut Axial needle roller bearing [2.1] Axial bearing washer...
  • Page 20 TR-M30X TR-M1000X Assembly TR-MR30X TR-MR1000X 5.3.3. Output drive types B/C/D Figure 16: Mounting principle Flange multi-turn actuator (e.g. F07) Hollow shaft Output drive sleeve (illustration examples) Gearbox/valve shaft (example with parallel key) Connection between hollow shaft and valve or gearbox via output drive sleeve fixed Short description to the hollow shaft of the multi-turn actuator via retaining ring.
  • Page 21 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Assembly 5.3.3.1. Multi-turn actuator with output drive type B: mount Figure 17: Mounting output drive types B Multi-turn actuator Valve/gearbox Valve/gearbox shaft Procedure Check if mounting flanges fit together. Check if output drive of multi-turn actuator [1] matches the output drive of valve/gearbox or valve/gearbox valve shaft [2/3].
  • Page 22 TR-M30X TR-M1000X Assembly TR-MR30X TR-MR1000X 5.4. Accessories for assembly 5.4.1. Stem protection tube for rising valve stem Figure 18: Assembly of the stem protection tube Protective cap for stem protection tube (fitted) [1]* Option: Protective cap made of steel (screwed) Stem protection tube Stem protection tube adapter Option: Protection tube made of segments with threaded sleeves...
  • Page 23: Electrical Connection

    It can plan also be requested from AUMA (state order number, refer to name plate) or downloaded directly from the Internet (http://www.auma.com). The actuators are suitable for use in TN and TT networks with directly grounded star Permissible networks point for nominal voltages up to maximum 690 V AC.
  • Page 24 5.5 kW 63 A (g/R) I²t<5 000A²s The AUMA power class (A1, B1, ...) is indicated on the name plate. Consider the motor starting current (IA) (refer to electrical data sheet) when selecting the circuit breaker. We recommend tripping characteristics D or K for circuit breakers in accordance with IEC 60947-2.
  • Page 25 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Electrical connection Use connecting cables, cable glands, reducers, blanking plugs with a minimum temperature range of +80 °C. To avoid contact corrosion, we recommend the use of sealing agents for cable glands and blanking plugs made of metal. For connecting cables exposed to UV radiation (outdoor installation), use UV resistant cables.
  • Page 26 TR-M30X TR-M1000X Electrical connection TR-MR30X TR-MR1000X Technical data Table 11: KT/KM/KL electrical connection Power contacts Control contacts No. of contacts max. 6 + PE conductors Designations 1 to 36, 37 to 50 U1, V1, W1, U2, V2, W2, Support terminals max. Connection voltage max.
  • Page 27: Cable Connection

    TR-M30X TR-M1000X TR-MR30X TR-MR1000X Electrical connection Insert cable glands suitable for connecting cables. Information: When selecting cable glands observe type of protection (with Ex e or Ex d approval) and enclosure protection IP (refer to name plate). The enclosure protection stated on the name plate IP is only ensured if suitable cable glands are used.
  • Page 28 TR-M30X TR-M1000X Electrical connection TR-MR30X TR-MR1000X Connect cables according to order-related wiring diagram. Information: For connecting fieldbus cables, please also refer to fieldbus connection short instructions. Figure 24: Connect cables to terminal carrier Fitting control cables into spring clamp terminals Tightening power terminals For service purposes, each spring clamp terminal is equipped with a test contact Information...
  • Page 29 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Electrical connection In case of a fault: Hazardous voltage while protective earth conductor is NOT connected! Risk of electric shock. Connect all protective earth conductors. Connect PE connection to external protective earth conductor of connecting cables. Start running the device only after having connected the protective earth con- ductor.
  • Page 30 TR-M30X TR-M1000X Electrical connection TR-MR30X TR-MR1000X 6.2.3. Terminal compartment: close Figure 26: Terminal compartment: close Cover (illustration shows KT version in type of protection Ex d) Screws for cover O-ring Blanking plug Cable gland (example) KT-Ex d connection frame Clean sealing faces of cover [1] and connection frame [6]. Procedure For design in flameproof enclosure (Ex d): Preserve joint surfaces with an acid- free corrosion protection agent.
  • Page 31 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Electrical connection 6.3. External earth connection Figure 27: Earth connection Figure 28: Earth connection of separately mounted controls External earth connection (U-bracket) for connection to equipotential compensation. Application Table 13: Terminal cross sections and earth connection tightening torques Conductor type Terminal cross sections Tightening torques...
  • Page 32 Information on installation with wall bracket The permissible cable length between separately mounted controls and the actuator amounts to 100 m maximum. We recommend using the AUMA cable set “LS”. If the AUMA cable set is not used: Use suitable flexible and screened connecting cables.
  • Page 33 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Electrical connection 6.4.2. Parking frame Figure 30: PAFEx 01.1 parking frame Parking frame for safe storage of a disconnected plug or cover. Application For protection against touching the bare contacts and against environmental influences. Explosion hazard! Risk of death or serious injury.
  • Page 34: Menu Navigation

    TR-M30X TR-M1000X Menu navigation TR-MR30X TR-MR1000X Menu navigation This section describes the basic information with regard to menu and indication operation via the display. 7.1. Combi-Switch operation elements Figure 31: Combi-Switch (selector switch and shuttle dial) Selector switch (outside, black ring) Shuttle dial (inside yellow) Select operation modes LOCAL, OFF or REMOTE.
  • Page 35 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Menu navigation 7.2. Device menu and status indications All pages which are shown in the display are marked by an ID. The ID is displayed in the top right corner of the display. Figure 35: Marking of a page by an ID in the display ID starting with S...
  • Page 36 TR-M30X TR-M1000X Menu navigation TR-MR30X TR-MR1000X Set selector switch to position OFF or REMOTE . How to proceed Toggle the selector switch several times to the left (ESC) until the display enters a status indication. Figure 39: You are in the status indication if the ID of the displayed page starts with S..7.2.3.
  • Page 37 Factory password: 000000 Service staff Service (5) Change configuration settings AUMA administrator AUMA (6) Unauthorised access is made easier due to insecure password! We urgently recommend changing the password during initial commissioning. 7.3.1.
  • Page 38 TR-M30X TR-M1000X Menu navigation TR-MR30X TR-MR1000X Figure 44: Change user level 7.3.2. Change passwords Passwords may only be changed as of user level Specialist (4) or higher. The top line in the display indicates the currently selected user level, e.g. Specialist (4): Figure 45: Example: User level 4 Only the passwords of same or lower access level may be changed.
  • Page 39 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Menu navigation Open device menu. How to proceed Information: If the ID of the indicated page starts with M, PRM, ..., you have already entered the device menu. For further information, refer to: ➭ page 35, Open device menu Select menu Language M0049.
  • Page 40 TR-M30X TR-M1000X Commissioning TR-MR30X TR-MR1000X Commissioning To correctly commission the device, you require the necessary basic knowledge for menu operation. If you do not have basic knowledge, make sure you famil- iarise yourself with the basics prior to commissioning. For further information, refer to: ➭ page 34, Menu navigation Commissioning can be made using the Commissioning Assistant or via manual setting of individual functions.
  • Page 41 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Commissioning 8.2.1. Type of seating setting via the device menu Valve damage due to incorrect setting! The type of seating setting (limit or torque seating) must match the selection for the valve. Only change the setting with prior consent of the valve manufacturer. Information Local actuator settings are made using the Combi-Switch.
  • Page 42 TR-M30X TR-M1000X Commissioning TR-MR30X TR-MR1000X 8.2.2. Torque seating setting via the device menu If the set tripping torque is specified for the indicated operation direction, the actuator switches off (overload protection of the valve). Information The torque switches may also trip during manual operation. Valve damage due to excessive tripping torque limit setting! The tripping torque must suit the valve.
  • Page 43 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Commissioning 8.2.3. Limit switching setting via the device menu Valve damage at valve/gearbox due to incorrect setting! When setting with motor operation: Interrupt operation in time prior to reaching the end stop (swing shuttle dial in the direction of operation). For limit seating, provide for sufficient backlash between end position and mechanical end stop due to potential overrun.
  • Page 44 TR-M30X TR-M1000X Commissioning TR-MR30X TR-MR1000X For large strokes, approach the valve end position in motor operation: Approach end position 5.1 Set selector switch to LOCAL. 5.2 For operation in direction CLOSE: turn yellow shuttle dial in direction 5.3 For operation in direction OPEN: turn yellow shuttle dial in direction Information: To avoid damage, abort operation in time prior to reaching the end stop (turn shuttle dial to the opposite direction of operation).
  • Page 45 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Commissioning Information: To allow the setting of an end position via stroke, the other end End position setting via position must be set via the position. stroke 13. Calculate the setting value for stroke setting: For this, multiply the “value per turn”...
  • Page 46 TR-M30X TR-M1000X Commissioning TR-MR30X TR-MR1000X 8.3. Test run 8.3.1. Direction of rotation at hollow shaft/stem: check Figure 57: Direction of rotation of the hollow shaft/stem for operation in direction CLOSE (“clockwise closing” version) Threaded plug Seal Hollow shaft Protective cap for stem protection tube Stem Stem protection tube Valve damage due to incorrect direction of rotation!
  • Page 47 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Commissioning Operate actuator using the yellow shuttle dial The limit switching is correctly set if (standard signalling): the yellow indication light/LED1 is illuminated in end position CLOSED the green indication light/LED5 is illuminated in end position OPEN the indication lights go out after travelling into the opposite direction.
  • Page 48 TR-M30X TR-M1000X Operation and control of actuator TR-MR30X TR-MR1000X Operation and control of actuator Hot surfaces, e.g. possibly caused by high ambient temperatures or strong direct sunlight! Risk of burns Verify surface temperature and wear protective gloves. 9.1. Manual operation For purposes of setting and commissioning, in case of motor or power failure, the actuator may be operated manually.
  • Page 49 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Operation and control of actuator Figure 59: Handwheel without/with overload protection Handwheel without overload protection (standard) Handwheel with overload protection/safety hub (option) 9.2. Motor operation In motor operation, the actuator is electrically driven. For this, the actuator may either be manually operated (via selector switch/shuttle dial) at local controls or electronically controlled from Remote, e.g.
  • Page 50 TR-M30X TR-M1000X Operation and control of actuator TR-MR30X TR-MR1000X For operation command in direction OPEN: Turn shuttle dial [2] in direction For operation command in direction CLOSE: Turn shuttle dial [2] in direction Stop actuator: For push-to-run operation: Release shuttle dial [2]. For self-retaining: Briefly toggle shuttle dial [2] in direction of the current operation direction.
  • Page 51 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Indications Indications 10.1. Indications and symbols in the display Status bar Figure 62: Information in the status bar (top) Operation mode Status User level ID status indication / Menu page Table 17: Symbols [1] Operation mode Commissioning Local Remote via I/O interface 1/2...
  • Page 52 TR-M30X TR-M1000X Indications TR-MR30X TR-MR1000X element is operated during 3 seconds, the line disappears. The navigation support is shown again once an operation element is operated. 10.1.1. Feedback signals from actuator and valve Display indications depend on the actuator version. Valve status (S0001) Figure 64: After approx.
  • Page 53 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Indications The type of seating at the bar chart (right), with the letters L (Limit) = limit seating and T (Torque) = torque seating. At 0 % for end position CLOSED and at 100 for end position OPEN. Operation commands (S0003) Figure 65: After approx.
  • Page 54 T (Torque) = torque seating. At 0 % for end position CLOSED and at 100 for end position OPEN. 10.1.2. Status indications according to AUMA classification These indications are available if parameter Diagnostic classific. M0539 is set to AUMA.
  • Page 55 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Indications 10.2. Indication lights of local controls Figure 68: Arrangement and signification of indication lights End position OPEN reached (blinking: operation in direction OPEN) Torque fault OPEN General fault signal, e.g. motor protection tripped Torque fault CLOSE End position CLOSED reached (blinking: operation in direction CLOSE) Bluetooth connection Indication lights (indications);...
  • Page 56: Signals (Output Signals)

    TR-M30X TR-M1000X Signals (output signals) TR-MR30X TR-MR1000X Signals (output signals) 11.1. Status signals via output contacts (digital outputs) Output contacts are used to send status signals (e.g. reaching the end positions, selector switch position, faults...) as binary signals to the control room. Status signals only have two states: active or inactive.
  • Page 57 Ethernet/HART), different input and output data are available via the respective interface. Please refer to www.auma.com for more information on the different communication systems. On the internet, the respective general station description files for device integration are available for freed download. The input and output files are described...
  • Page 58: Corrective Action

    TR-M30X TR-M1000X Corrective action TR-MR30X TR-MR1000X Corrective action 12.1. Faults during commissioning Table 18: Faults during operation/commissioning Faults Description/cause Remedy In spite of correct setting of mechan- The overrun was not considered when setting the Determine overrun: Overrun = travel covered ical limit switching, actuator operates limit switching.
  • Page 59 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Corrective action Table 20: Warnings and Out of specification Indication on display Description/cause Remedy Config. warning Collective signal 06: Toggle selector switch in direction to display the Possible cause: individual indications. Configuration setting is incorrect. For a description of the individual signals, refer to Manual (Operation and setting).
  • Page 60 For a description of the individual signals, refer to Manual (Operation and setting). Internal error Collective signal 14: AUMA service Internal error has occurred. Toggle selector switch in direction to display the individual indications. For a description of the individual signals, refer to Manual (Operation and setting).
  • Page 61 Selector switch is not in position REMOTE. Set selector switch to REMOTE. Service active Operation via service interface (Bluetooth) and Exit service software. AUMA CDT service software. Disabled The actuator is in operation mode Disabled. Check setting and status of function <Enable local controls>.
  • Page 62 12.3.1. Fuses used F1/F2 Table 23: Primary fuses F12/F13 G fuse F12/F13 AUMA art. no. Size 6.3 x 32 mm F12 Primary circuit fuse protection phase L1 1 A T; 500 V K006.901 F13 Primary circuit fuse protection phase L3 1 A T;...
  • Page 63 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Corrective action In selector switch position REMOTE via a digital (I/O interface) with the RESET command if a digital input is configured for RESET signal. Proof-test motor protection Test correct function of the motor protection as described hereafter. Perform the functional test at the latest within the framework of maintenance (refer to chapter <Servicing and maintenance>).
  • Page 64: Servicing And Maintenance

    Therefore, we recommend contacting our service. Only perform servicing and maintenance tasks when the device is switched off. AUMA AUMA offers extensive service such as servicing and maintenance as well as Service & Support customer product training. For the contact addresses, refer to our website (www.auma.com).
  • Page 65 Electrical connection cables must be placed properly and in perfect condition. Thoroughly touch up any possible damage to painting to prevent corrosion. Original paint in small quantities can be supplied by AUMA. Cable entries, cable glands, plugs etc. have to be checked for correct tightness and sealing.
  • Page 66: Technical Data

    Information on the customer-specific version, refer to the order-related data sheet. The technical data sheet can be downloaded from the Internet in both German and English at ht- tp://www.auma.com (please state the order number). 14.1. Technical data Multi-turn actuators Features and functions...
  • Page 67 Reversing contactors (mechanically and electrically interlocked) for AUMA power classes A1 and A2 Options: Thyristor unit for mains voltage up to 500 V AC for AUMA power classes B1, B2 and B3 For the assignment of AUMA power classes, please refer to Electrical data. Digital input Standard: 4 digital inputs: OPEN, STOP, CLOSE, EMERGENCY (via opto-coupler with one common).
  • Page 68 TR-M30X TR-M1000X Technical data TR-MR30X TR-MR1000X Features and functions Bluetooth module Deactivation/activation from remote Application functions Standard: Type of seating: limit or torque seating respectively for end positions OPEN and CLOSED Torque by-pass Stepping mode Any 8 intermediate positions: can be set between 0 and 100 %, reaction and signal behaviour programmable Running indication blinking: adjustable Options:...
  • Page 69 Standard: AUMA silver-grey (similar to RAL 7037) Options: Available colours on request Lifetime AUMA multi-turn actuators meet or exceed the lifetime requirements of EN 15714-2. Detailed information can be provided on request. Sound pressure level < 72 dB (A) Accessories...
  • Page 70: Spare Parts

    TR-M30X TR-M1000X Spare parts TR-MR30X TR-MR1000X Spare parts 15.1. Multi-turn actuators TR-M30X TR-M1000X / TR-MR30X TR-MR1000X...
  • Page 71 Spare parts Please state device type and our order number (see name plate) when ordering spare parts. Only original AUMA spare parts should be used. Failure to use original spare parts voids the warranty and exempts AUMA from any liability. Representation of spare parts may slightly vary from actual delivery.
  • Page 72 TR-M30X TR-M1000X TR-MR30X TR-MR1000X...
  • Page 73 TR-M30X TR-M1000X TR-MR30X TR-MR1000X...
  • Page 74 Input signals Potential Ambient temperature Inspection certificate Analogue signals Insulation class Applications Intermediate position indica- Assembly tion via LEDs Assistant App AUMA Assistant App 9, 11 LEDs (indication lights) AUMA Cloud Limit switching Local controls Blanking plug Local setting Bluetooth Lubrication...
  • Page 75 TR-M30X TR-M1000X TR-MR30X TR-MR1000X Index Parking frame Technical data Password Temperature protection Password entry Terminal plan Positioner Test run Power factor Torque - indication on display Power supply of electronics Torque range Production, year Torque switching Protection on site Transport Protective measures Type Push-to-run operation...
  • Page 76 AUMA Riester GmbH & Co. KG P.O. Box 1362 DE 79373 Muellheim Tel +49 7631 809 - 0 Fax +49 7631 809 - 1250 info@auma.com www.auma.com Y009.100/003/en/1.21 For detailed information on AUMA products, refer to the Internet: www.auma.com...

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