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Samsung CK7202SX3S/NWT Service Manual
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Samsung CK7202SX3S/NWT Service Manual

Samsung CK7202SX3S/NWT Service Manual

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COLOR TELEVISION RECEIVER
COLOR TELEVISION RECEIVER
Chassis :
S51A
Model:
CK7202SX3S/NWT
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CONTENTS
Exploded View and Parts List
Electric Parts List
Block Diagram
PCB Layout Diagram
Wiring Diagram
Schematic Diagrams

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Summary of Contents for Samsung CK7202SX3S/NWT

  • Page 1: Table Of Contents

    COLOR TELEVISION RECEIVER Chassis : S51A Model: CK7202SX3S/NWT COLOR TELEVISION RECEIVER CONTENTS Precautions Specifications and IC Data Disassembly and Reassembly Alignment and Adjustment Troubleshooting Exploded View and Parts List Electric Parts List Block Diagram PCB Layout Diagram Wiring Diagram Schematic Diagrams...
  • Page 2 ELECTRONICS © Samsung Electronics Co., Ltd. JAN.1999 Printed in Korea 3S51A-0203...
  • Page 3 Exploded View & Parts List 6. Exploded View & Parts List 6-1 CK7202SX3S/NWT Code No Description Specification Q’ty Remark AA91-10278P ASSY-CABINET,FRONT DP,CK7202SXR,S1000 MLB HITRON B, AA64-00124A CABINET-FRONT -,CS7202SXR,S1000 S51A NWT B,HIPS,HB, AA63-50106A GRILLE-SHEET -,7202,S1300,PS,T0.4,-,- AA64-50111A DOOR-CONTROL -,62.7202,S1000,HIPS,HB,BLK,-, AA64-60238D INLAY-CONTROL 7202,PV2 MW,PS,T0.3,-,-,-...
  • Page 4 Electric Parts List 7. Electric Parts List 7-1 CK7202SX3S/NWT Parts List Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark ASSY-PCB,MAIN(OPT) C410 2401-001397 C-AL;470uF,20%,25V,GP,TP,10x16,5 C411 2305-000178 C-FILM,MPEF;10nF,5%,100V,TP,-,5mm BUYER : SRSC C412 2201-000599 C-CERAMIC,DISC;560pF,10%,500V,Y5P,TP,7x4,5 C413 2401-000302 C-AL;100uF,20%,25V,GP,TP,6.3x11,5...
  • Page 5 3602-000114 FUSE-HOLDER;-,-,30mohm D205 0401-000005 DIODE-SWITCHING;1N4148,75V,200MA,DO-35,TP F801B 3602-000114 FUSE-HOLDER;-,-,30mohm D209 0402-000216 DIODE-RECTIFIER;ERC24-06,600V,1.0A,DO-204 F802 3601-001086 FUSE-FERRULE;125V,5A,FA,GLASS,2.4x7.5mm D210 0401-000005 DIODE-SWITCHING;1N4148,75V,200MA,DO-35,TP F803 3601-001086 FUSE-FERRULE;125V,5A,FA,GLASS,2.4x7.5mm D217 0401-000005 DIODE-SWITCHING;1N4148,75V,200MA,DO-35,TP GT804A AA39-20010B LEAD-CONNECTOR,ASSY;-,YFH800-01,S,1P,500,1617#22 D301 0402-001105 DIODE-RECTIFIER;ERB43-04SV1,400V,1.0A,-,TP HC101 AA13-20004WIC-HYBRID;-,PAP103T,SIP,6P,PRE-AMP,TP D302 0401-000005 DIODE-SWITCHING;1N4148,75V,200MA,DO-35,TP IC201 0904-001294 IC-BUS CONTROLLER; Samsung Electronics...
  • Page 6 0501-000389 TR-SMALL SIGNAL;KSC815,NPN,400mW,TO-92,TP,120- R418 2004-001967 R-METAL(S);68Kohm,1%,1/2W,AA,TP,2.5x6.5mm Q907 0501-000389 TR-SMALL SIGNAL;KSC815,NPN,400mW,TO-92,TP,120- R419 2004-001390 R-METAL(S);1Kohm,2%,1/2W,AA,TP,2.4x6.4mm Q908 0501-000389 TR-SMALL SIGNAL;KSC815,NPN,400mW,TO-92,TP,120- R420 2001-001114 R-CARBON(S);270OHM,5%,1/2W,AA,TP,- QE01 0501-000283 TR-SMALL SIGNAL;KSA539,PNP,400mW,TO-92,TP,120- R421 2001-001043 R-CARBON(S);0OHM,5%,1/2W,AA,TP,- QT01 0501-000389 TR-SMALL SIGNAL;KSC815,NPN,400mW,TO-92,TP,120- R422 2008-001013 R-FUSIBLE(S);1.2ohm,5%,2W,AF,TP,3.9x10mm QT02 0504-000125 TR-DIGITAL;KSR1012,NPN,300mW,47K,TO-92,TP R424 2001-001043 R-CARBON(S);0OHM,5%,1/2W,AA,TP,- Samsung Electronics...
  • Page 7 2001-000734 R-CARBON;4.7KOHM,5%,1/8W,AA,TP,- R817 2001-001153 R-CARBON(S);47OHM,5%,1/2W,AA,TP,- RT20 2001-000734 R-CARBON;4.7KOHM,5%,1/8W,AA,TP,- R818 2001-000290 R-CARBON;10KOHM,5%,1/8W,AA,TP,- RW901 2011-000157 R-NETWORK;10K,5%,1/8W,A,SIP,6P,BK R819 2001-000290 R-CARBON;10KOHM,5%,1/8W,AA,TP,- SF101 2904-000302 FILTER-SAW AV;38.90MHz,-,ST,13.9dB,PAL-B/G,- R820 2008-001047 R-FUSIBLE(S);68ohm,5%,2W,AF,TP,3.9x10mm SW901 3404-000244 SWITCH-TACT;15V,20mA,90-170gf,7.5x7mm,SPST R821 2008-000271 R-FUSIBLE(S);3.3ohm,5%,2W,AA,TP,3.9x10mm SW902 3404-000244 SWITCH-TACT;15V,20mA,90-170gf,7.5x7mm,SPST R822 2001-000290 R-CARBON;10KOHM,5%,1/8W,AA,TP,- SW903 3404-000244 SWITCH-TACT;15V,20mA,90-170gf,7.5x7mm,SPST Samsung Electronics...
  • Page 8 QM06 0504-000123 TR-DIGITAL;KSR1010,NPN,300mW,10K,TO-92,TP ASSY-POWER,CORD QM07 0504-000119 TR-DIGITAL;KSR1004,NPN,300mW,47K-47K,TO-9 QM08 0504-000119 TR-DIGITAL;KSR1004,NPN,300mW,47K-47K,TO-9 AA96-20101AASSY-POWER,CORD;-,KKP419C,KLCE-2F,CP2/NO,H/C30 QM09 0501-000283 TR-SMALL SIGNAL;KSA539,PNP,400mW,TO-92,TP,120- 3403-000179 SWITCH-PUSH;250V,5A,DPST,-,JPW-2104B RM01 2001-000290 R-CARBON;10KOHM,5%,1/8W,AA,TP,- AA39-10005APOWER-CORD;-,KKP419C,KLCE-2F,2.286MT,INLE RM02 2001-000362 R-CARBON;150OHM,5%,1/8W,AA,TP,- LEADC AA39-20175B LEAD CONNECTOR-ASSY;-,YFH150-03,-,3(2)P,200mm,1617 RM03 2001-000449 R-CARBON;2.2KOHM,5%,1/8W,AA,TP,- RM04 2001-000449 R-CARBON;2.2KOHM,5%,1/8W,AA,TP,- ASSY-HOLDER,SPK RM05 2001-000449 R-CARBON;2.2KOHM,5%,1/8W,AA,TP,- Samsung Electronics...
  • Page 9 Electric Parts List Loc. No. Code No. Description ; Specification Remark Loc. No. Code No. Description ; Specification Remark AA91-60003AASSY-HOLDER,SPK;-,PP,-,-,8ohm 10W,CT2199 ASSY-CRT AA03-10031T CRT-COLOR;-,A68KVL74X01(MB),+500mG,29,1 REMOCON AA59-10116AREMOCON;-,TM59,SS,SZM503AT,29,-,-,L/GR ASSY-ACCESSORY AA39-40001B CABLE-RCA;-,RCA,1500mm,0.12/10,RED/WHT/Y AA68-00044AMANUAL-USERS;S51A,N-RUS,-,B5,W/P100(G),- Samsung Electronics...
  • Page 10 VIF SAW FILTER FREE-AMP TDA6108 TELE4-108A G3956M PAP103 1 CHIP IF/VIDEO/CHROMA/DEFLECTION SPM-171EE TDA8844 VERTICAL AMP LA7845 +16.5V / -14V (TTX) EEPROM X24C16 H-OUT TR 16.5V FUH-29A003 180V 155V KA7630 SMPS AC INPUT TRANS AC230V OR 220 ~ 240V KA3S1265R Samsung Electronics...
  • Page 11 DV801 Q404 DV802 Q701 DX01 Q702 DX02 Q704 DZ201 Q801 DZ202 Q901 DZ203 Q902 DZ204 Q903 DZ205 Q904 DZ206 Q905 DZ210 Q906 DZ302 Q907 DZ303 Q908 DZ304 Q909 DZ305 QE01 DZ306 QT01 DZ402 QT02 DZ403 QX01 DZ501 DZ502 Samsung Electronics...
  • Page 12 CN06A FOCUS SOCKET SW801 SCR EE N S O U ND A MP CN602 P IP /T T X S MP S MO D U L E T R ANS CN501 CN401 F B T CN701 CN502 Samsung Electronics 10-1...
  • Page 13 MEMO 10-2 Samsung Electronics...
  • Page 14 Schematic Diagrams 11. Schematic Diagrams 11-1 MAIN (Power 21”) : Power Line : Signal Line Samsung Electronics 11-1...
  • Page 15 Schematic Diagrams 11-2 MAIN (Power 25” - 30”) : Power Line : Signal Line 11-2 Samsung Electronics...
  • Page 16 Schematic Diagrams 11-3 PWB MAIN (One-Chip) : Power Line : Signal Line Samsung Electronics 11-3...
  • Page 17 Schematic Diagrams 11-4 PWB MAIN (u-COM) : Power Line : Signal Line 11-4 Samsung Electronics...
  • Page 18 Schematic Diagrams 11-5 PWB MAIN (SUB) AUDIO MODULE : Power Line : Signal Line Samsung Electronics 11-5...
  • Page 19 Schematic Diagrams 11-6 PWB MAIN (Sound Module Mono) 11-6 Samsung Electronics...
  • Page 20 Schematic Diagrams 11-7 PWB MAIN (CRT) OPTION : Power Line : Signal Line Samsung Electronics 11-7...
  • Page 21 Schematic Diagrams 11-8 PWB MAIN (SOUND MODULE STEREO) 11-8 Samsung Electronics...
  • Page 22 Schematic Diagrams 11-9 PWB MAIN (SOUND MODULE NICAM) Samsung Electronics 11-9...
  • Page 23 Schematic Diagrams 11-10 PWB MAIN (A/V FRONT / VIDEO SWITCH) RGB - S/W MODULE 11-10 Samsung Electronics...

  • Page 24: Precautions

    The current measured should the XÐray Protection Specifications Label, and not exceed 0.5 milliamp. Reverse the power- the Product Safety and X-ray Warning Note on plug prongs in the AC outlet and repeat the the service data schematic. test. Samsung Electronics...
  • Page 25 14. Components, parts and wiring that appear to have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheat- ing, and correct any potential hazards. Samsung Electronics...
  • Page 26 Make sure that the portion around the serviced part has not been damaged. 8. Always connect a test instrumentÕs ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrumentÕs ground lead last. Samsung Electronics...
  • Page 27 4. Do not use freon-propelled chemicals. These unpackaged replacement ESDs. Motions such can generate electrical charges that damage as brushing clothes together, or lifting a foot ESDs. from a carpeted floor can generate enough static electricity to damage an ESD. Samsung Electronics...

  • Page 28: Specifications And Ic Data

    V H F ,U H F : T ele s c op ic dip o le ante nn a (75 W u nb alanc ed ty pe ) Sp ea k er Im p ed anc e : 8 W , 1 0W + 10 W or 16 W , 5W + 5W (533C only) Samsung Electronics...
  • Page 29 NICAM DE MODULATOR IC A01 L A7567N SIF DETEC TOR A2 STE R EO MODUL E IC A02 TDA9873H A2 DEMODULATOR ICM01 LA7566 SIF & FM DE TE C TOR MONO IC S01 TEA5114 VIDE O SWITCH RGB -S/W Samsung Electronics...
  • Page 30 24W16(Pin 8) TDA9859(Pin 32) TRANSISTOR SAW-FILTER TRANSISTOR G1962 2SD1651 UPC574J K2950M 2SD1650 K9253M KSD5072 KSA815-Y KA33V G3956M KSD5071 KSA539-Y KSD1711 E B C TRANSISTOR TRANSISTOR KA7630 KSR1012 KA7812 KSR1010 KSR2010 E C B Fig. 2-1 Semiconductor Base Diagrams Samsung Electronics...
  • Page 31 MEMO Samsung Electronics...

  • Page 32: Disassembly And Reassembly

    Disassembly and reassembly 3. Disassembly and Reassembly 3-1 Back Cover Removal 1. After removing the 7 screws, pull the cabinet backwards. Samsung Electronics...
  • Page 33 11. Separate the TBC wire 2P, speaker wires from the wire clamper. 12. Separate the CN701, CN602 connector from the wire clamper. 13. Separate the AC cord from the wire clamper. 14. Remove the main board by pulling it with both hands. Samsung Electronics...
  • Page 34 Disassembly and reassembly 3-3 Speaker Removal 1. Remove the speaker by pressing the tension rib. 1. Separate the speaker wires from D-coil (located on the bottom to the right side). 2. Remove the screws. Samsung Electronics...
  • Page 35 (1) Always lift the picture tube by grasping it firmly around the faceplate, (2) Never lift the tube by its neck. (3) Do not scratch the picture tube or apply excessive pressure. Fractures of the glass may cause an implosion. Samsung Electronics...

  • Page 36: Alignment And Adjustment

    6. Cancel the Adjustment Mode by re-pressing ment parameters are listed in the accompany- the ÒHIDDENÓ or ÒPower OFF/ONÓ keys. ing table, and selected by pressing the CHANNEL keys ( , ). After adjustments are completed, re-start the TV set. Samsung Electronics...
  • Page 37 PIP CONTRAST 0 - 15 PIP TINT 0 - 63 PIP HORIZONTAL MOVE 0 - 15 PIP VERTICAL POSITION 0 - 63 PIP HORIZONTAL POSITION 0 - 63 NTSC SUB COLOUR 0 - 23 PAL DELAYTIME 0 - 15 Samsung Electronics...
  • Page 38 This pattern is used for pre-heating the CRT during manufacturing--it is accessed in the factory by twice pressing the ÒFACTORY Ò key. Even if the TV power is cut off, the Aging Mode is not cancelled, The AGING mode is cancelled by repressing the ÒHIDDENÓ or any key on the front pannel. Samsung Electronics...
  • Page 39 SECAM-L/L', PAL/SECAM-B/G PAL - I ( UHF BAND ONLY) SYSTEM PAL/SECAM - B/G,D/K PAL/SECAM -B/G PAL -B/G ATM FUNCTION USED ATS OPTION ATM FUNCTION NOT USED FIELD POS PHILIPS CRT USED FIELD POL FIELD NEG OTHER CRT USED Samsung Electronics...
  • Page 40 7. Do not attempt to connect or disconnect any wires while the TV is turned on. Make sure that the power cord is disconnected before replacing any parts. 8. To protect against shock hazard, use an isola- tion transformer. Samsung Electronics...
  • Page 41 2. Input a gray scale pattern. (Use a pattern generator, PM5518) 3. Use the Picture mode for the STANDARD pic- ture. 4. Adjust the Screen VR (on the FBT) so that the voltage on the oscilloscope becomes 140+2.5V (See Fig. 4-1). 140 2.5V Fig. 4-1 Samsung Electronics...
  • Page 42 Set SCT to 40 ± 5 fL in the Factory Service Mode with using CA100. (See Fig. 4-4 (c) Low-Light Adjustment Set SBT to 1.5 ± 0.2 fL in the Factory Service Fig. 4-4 Mode with using CA100. (See Fig. 4-4 Samsung Electronics...
  • Page 43 4-Pole Magnet Movement Fig. 4-5 Center Convergence Adjustment 4-3-9 RF AGC Adjustment 1. Tune to the strongest local station. 2. Enter the Factory Service Mode to make adjustments. 3. Adjust the AGC control untill noise(snow) disappears from the screen. Samsung Electronics...
  • Page 44 4. Adjus t PHS s o that the pic ture is horizontally centered. 5. Adjus t with PEW s o that the left and right margins of the picture are 5. 6. Input a crosshatch pattern. 7. Adjus t PEP, PEC , PET for vertical linearity. Samsung Electronics...

  • Page 45: Troubleshooting

    5-1 No Video (Raster On, No Sound) Measure the Check/Replace Voltage of each of, 8 pins TU101, HC101 of TU101 Check/Replace Check IC901 IC901,IC201,IC902 ,IC701, Pins 39, 40 Audio Module See "No Sound" See "No Video" (Video OK) (Sound OK) Samsung Electronics...
  • Page 46 Pin 9 (5V) Check IC901 Check/Replace Pin 8 (4V). IC901 Check IC901 Check/Replace Pin 18 ; Stand-by : 0V IC901(m-com) Normal : 5V Check/Replace Check IC201, IC201, Q402, Q403 Pin 40 (H-out) Check/Replace Check Q402, Q403 DZ805, IC802 Samsung Electronics...
  • Page 47 IC804 KA7630 Check IC201 Check/Replace Pin 6 (CVBS) IC201 2Vp-p Check IC201 Pins 19, 20, 21 (R/G/B-OUT) Check/Replace Check IC202 IC201,D205,DZ204 pin 27 (Y-IN) Check IC501, Check/Replace on the CRT PCB IC501 Check/Replace R505 (HEATER 6.3Vrms) CRT, V999 Samsung Electronics...
  • Page 48 A/V Front Assembly. 5-5 Power OFF/ON (Repeatedly) CHECK Q403 SEE " NO-POWER" COLLECTOR H-PULSE CHE CK/REPLACE CHE CK IC901 IC901,Q907,C913 PIN26(H-SYNC ) DZ402 CHE CK IC301 CHE CK/REPLACE PIN7(V-BLANK) Q301,Q302,D304 CHE CK/REPLACE CHECK PIN6(+16.5V) R409,R413,D407,D410 PIN1(-14V) DZ302,DZ303 CHECK/RE PLACE IC301,IC201 Samsung Electronics...
  • Page 49 (2) W he n F 802 is okay, but S MP S doe s n ot fu nction: C he ck/Replace D Z80 1 , D Z8 08 , IC 80 2 , D Z8 05 . (3) O the rs: S ee "5. Tro ublesh ooting" Samsung Electronics...