Table of Contents
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Table of Contents
Related Manuals for jcb 1T-2 High Tip
Summary of Contents for jcb 1T-2 High Tip
- Page 1 Quick Start Guide QUICKSTART.JCB.COM Site Dumper 1T-2 High Tip...
- Page 2 T his machine should be operated by any person who isn’t appropriately qualified or had the appropriate training. > O peration of this machine without periodic maintenance could cause it to malfunction. For more information please contact your JCB Dealer. Please see operator manual for full details.
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Page 3: Table Of Contents
Start-up sequence ..........................14 Drive inhibit system ..........................15 Shutdown sequence .........................16 Maintenance position ........................17 Service/Maintenance.........................19 Access covers ...........................22 Fluids & lubricants ..........................23 Lubrication points ..........................24 Tyre pressures & torque values ......................26 Dimensions ............................29 Troubleshooting / faqs ........................31 1T-2 High Tip Site Dumper... -
Page 4: Intended Use
Intended use General > Machine Type – Front Tip – High Tip > Self-propelled, seated operator, wheeled machine with an open body, which transports and dumps or spreads material > Steered through an articulating chassis, oscillating centre joint with an elevated high tipping skip function Intended Use >... -
Page 5: Top 5 Safety Tips
In the event of an overturn do not start the engine or attempt to upright the machine as this can cause significant costly damage. Please contact the hirer or JCB dealer. Slopes The maximum safe working angle is 18% (1 in 5 or 10.2°). This is referenced in the operator’s manual and decal at the rear of the skip. - Page 6 Top 5 safety tips Activity/Risk Advice Driving Ensure the dumper body is lowered during travel, particularly if driving on a slope. It is recommended to travel to a tipping point with the skip down before lifting/tipping. Stopping Ensure the direction control stalk is left centrally in the neutral position with the park brake rocker switch engaged when the machine is not required to travel.
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Page 7: Safety Decals
Safety decals Fig 1 Fig 2 Fig 3 1T-2 High Tip Site Dumper... - Page 8 Safety decals Item Description Warning. Read the Operator’s Manual before you operate the machine. Falling hazard. Do not ride in load bay. Pressure hazard. Stop the engine, remove the starter key and consult the Service Manual before you complete any service or maintenance work. Stability hazard.
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Page 9: Machine Transport
B Front tie-down points C Rear tie-down points Fig 5 Fig 6 A 45° B 35° Fig 7 A Locking pin and stowage position B Locking pin in installed position C Locking hole D Articulation joint 1T-2 High Tip Site Dumper... -
Page 10: Lifting Points
Lifting points Fig 8 A Lifting point Lifting point decal Please see operator manual for full details. -
Page 11: Layout & Controls
H Steering wheel C Multi-purpose stalk (inc. horn, indicator if fitted) J Dumper body/skip operating levers D Operator manual holder (rear of seat) K Console switches E Beacon(s) L Power socket F Operator seat M Ignition switch 1T-2 High Tip Site Dumper... - Page 12 Layout & controls Fig 10 A Forwards – Left turn B Backwards – Right turn C Rotate – Headlights flash, high beam and low beam D Push – Horn 1 Headlights flash 2 High beam 3 Low beam Fig 11 Fig 12 Road lights 1 = Off...
- Page 13 When drive is selected push the pedal to increase travel speed. The machine brakes are hydraulically operated and applied automatically when you release the pedal. Fig 15 A Raise dumper skip lever B Tip dumper skip lever C Pull D Push 1T-2 High Tip Site Dumper...
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Page 14: Start-Up Sequence
Start-up sequence ROPS upright Battery isolator on Fasten lap belt Make sure the ROPS Make sure the battery isolator The operator should be seated (Roll-Over Protective Structure) key is installed and switched on. with the lap belt engaged. is in the upright position. Drive selection Engine pre-heat Machine start... -
Page 15: Drive Inhibit System
To encourage operators to correctly Sit on the seat Fasten lap belt engage lap belts during operation, JCB has developed a unique drive inhibit system fitted as standard on the 1T-2 model. This system ensures machine drive is only possible if the operator is sat in the seat and the lap belt is engaged, in this sequence. -
Page 16: Shutdown Sequence
Shutdown sequence Park machine up Stop machine Drive selection Stop the machine on solid, Slowly release the pedal Set the drive lever in the level ground where the to bring the machine to a neutral/park position. machine will not be a hazard. smooth stop. -
Page 17: Maintenance Position
Lower the dumper skip. Stop the engine and remove the ignition key. Disconnect the battery to prevent accidental operation of the engine. A Dumper body lowered B Dumper body tipped (dump position) C Dumper body raised (dump position) 1T-2 High Tip Site Dumper... - Page 18 Maintenance position Fig 17 Maintenance Position (Dumper Skip Tipped) Installation of the safety strut Fully tip the dumper skip. Remove the maintenance strut from its stowage position and place over the piston rod of the ram. Install the pin to the support and secure with the R clip. Carefully lower the dumper skip until the weight is supported on the maintenance strut.
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Page 19: Service/Maintenance
Fuel pipes and clamps bands leaks) Battery terminal Check (condition) Engine (excessive smoke, vibration, noise, overheating, performance, unusual smells) Check (condition) Operation all services Check (condition) Neutral start Check (operation) Park brake Check (operation) Start inhibit (system) Check (operation) 1T-2 High Tip Site Dumper... - Page 20 Service/Maintenance Service Points – general Fig 19 A Fuel tank filler cap H Battery B Coolant expansion bottle J Air filter K Engine oil filler cap C Radiator cap D Main fuel filter L Engine oil dipstick E Hydraulic tank filler cap M Electrical fuel feed pump F Battery isolator N Fuel pre-filter...
- Page 21 Service/Maintenance Service Points Fig 20 A Relays Fig 21 A Engine oil filter B Drain plug 1T-2 High Tip Site Dumper...
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Page 22: Access Covers
Access covers Engine Access Fig 22 A Lock B Engine compartment cover Transmission Access Fig 23 A Floor plate B Floor plate bolts Hydraulic Oil Fig 24 A Inspection window B Hydraulic tank filler cap Please see operator manual for full details. -
Page 23: Fluids & Lubricants
HP Grease * For information about the different container sizes that are available (and their part numbers), please contact your JCB dealer. JCB part numbers are liable to change and may also vary by region. For the latest information, always check with your dealer/distributor. -
Page 24: Lubrication Points
Lubrication points Steering Ram Fig 25 A Grease nipple Dumper Skip Lift Arm Ram Fig 26 A Grease nipple Dumper Skip Ram Fig 27 A Grease nipple Please see operator manual for full details. - Page 25 Dumper Skip Lift Arm and Carriage Pivots Dumper Skip Ram Pivot Fig 28 Fig 29 A Dumper body ram pivots A Dumper body lift arm points B Carriage pivots Articulated Joint Fig 30 A Grease nipples 1T-2 High Tip Site Dumper...
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Page 26: Tyre Pressures & Torque Values
Tyre pressures & torque values Tyre pressures Make Size Pressure–fronttyre Pressure–reartyre Starco 255/75x15.3 8PR AS Dumper 2.3 bar (33psi) 1.4 bar (20psi) Starco (narrow option) 7.00 x 12 – 6PR 3.2 bar (46psi) 2.6 bar (38psi) Torque valves Component Torque Front and rear wheel nuts 250N-m ROPS (Roll-Over Protection Structure) mounting bolts... - Page 27 Dimensions Fig 31 Fig 32 1T-2 High Tip Site Dumper...
- Page 28 Dimensions Fig 33 Machinewith Machinewith Item Description standardtyres narrowtyres Overall length 3,095 3,095 Wheelbase 1,500 1,500 Minimum ground clearance Width over tyres 1,106 Track width Height to front lip of dumper body – 1,134/2,259 1,096/2,221 untipped (lowered/raised) Height to front lip of dumper body – 452/1,573 414/1,535 tipped (lowered/raised)
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Page 29: Dimensions
† Total weight unladen full of fuel and oils 1,440 † According to ISO6016 – unladen machine plus full fuel tank and 75kg operator Dumper body capacity Maximumsafepayload Heapedcapacity Watercapacity Struckcapacity 1,000kg 0.54m³ 0.31m³ 0.44m³ 1T-2 High Tip Site Dumper... - Page 30 Dimensions Driving performance Speed in gears (unladen) Gear Speed Standardtyres Narrowtyres 11.9kp/h (7.4mph) 10.5kp/h (6.5mph) Maximum operating slope Standardtyres Narrowtyres Percentageslope Degree Percentageslope Degree 10.2 Noise data Enginerating ‡ 16.1kW ‡ Gross power per ISO 3046. Please see operator manual for full details.
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Page 31: Troubleshooting/Faqs
10 seconds in cold conditions (even if the light is not illuminated) • Fuel level • Battery charge If the machine still will not start please contact the hirer/JCB dealer. Themachinehasoverturned, ABSOLUTELY NOT! Starting an engine following a machine overturn afterthemachinehasbeenlifted can result in significant damage and replacement/repair cost. - Page 32 They should not therefore be relied upon in relation to suitability for a particular application. Guidance and advice should always be sought from your JCB Dealer’. JCB reserves the right to change specifications without notice. Illustrations and specifications shown may...
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