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Case 845B VHP Service Manual
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Case 845B VHP Service Manual

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845B VHP
865B VHP
885B VHP
865B AWD
885B AWD
Motor Graders
Service Manual
Part Number
English 10/2017
48050419D
4
Edition
th

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Summary of Contents for Case 845B VHP

  • Page 1 845B VHP 865B VHP 885B VHP 865B AWD 885B AWD Motor Graders Service Manual Part Number 48050419D Edition English 10/2017...
  • Page 2 SERVICE MANUAL 845B Direct drive transmission, Tier 3, made in Brazil [HBZN0845VBAF00184 - ], 845B Torque converter transmission, Tier 3, made in Brazil [HBZN0845VCAF01093 - ], 865B Direct drive transmission, Tier 3, made in Brazil [NBAF15000 - ], 865B Torque converter transmission, Tier 3,made in Brazil [NBAF14004 - ], 865B AWD Direct drive transmission, All wheel drive (AWD), Tier 3, made in Brazil [HBZN0865TBAF00840 - ], 885B Direct drive transmission, Tier 3, made in Brazil [HBZN0885LBAF00098 - ], 885B Torque...
  • Page 3 Link Product / Engine Product Market Product Engine 845B Transmissão de acionamento Australia New Zealand F4HE9687W*J101 direto, Tier 3, produzido no Brasil [HBZN0845VBAF00184 - ] 845B Transmissão de acionamento Latin America F4HE9687W*J101 direto, Tier 3, produzido no Brasil [HBZN0845VBAF00184 - ] 845B Transmissão de acionamento Asia Pacific F4HE9687W*J101...
  • Page 4 Product Market Product Engine 865B Transmissão do conversor North America F4HE9687C*J100 de torque, Tier 3, produzido no Brasil [NBAF14004 - ] 865B Transmissão do conversor Australia New Zealand F4HE9687C*J100 de torque, Tier 3, produzido no Brasil [NBAF14004 - ] 865B Transmissão do conversor Middle East Africa F4HE9687C*J100 de torque, Tier 3, produzido no...
  • Page 5 Contents INTRODUCTION Transmission................21 [21.113] Powershift transmission ............21.1 [21.135] Powershift transmission external controls.
  • Page 6 [50.104] Ventilation ................50.2 [50.200] Air conditioning .
  • Page 7 48050419D 06/10/2017 Find manuals at https://best-manuals.com...
  • Page 8 INTRODUCTION 48050419D 06/10/2017 Find manuals at https://best-manuals.com...

  • Page 9: Table Of Contents

    Contents INTRODUCTION Safety rules - Batteries (*) ..............3 Variable displacement pump - Safety rules (*) .

  • Page 10: Safety Rules - Batteries

    INTRODUCTION Safety rules - Batteries 845B 865B 885B WARNING Improper operation or service of this machine can result in an accident. Before working on any component(s) of the electrical circuit, put the starter switch key in the off (shut down) position. When disconnecting batteries, always disconnect the negative (-) cable first. When reconnecting batteries, always connect the negative (-) cable last.
  • Page 11 INTRODUCTION WARNING Battery gas can explode! To prevent an explosion: 1. Always disconnect the negative (-) battery cable first. 2. Always connect the negative (-) battery cable last. 3. Do not short circuit the battery posts with metal objects. 4. Do not weld, grind, or smoke near a battery.

  • Page 12: Variable Displacement Pump - Safety Rules

    INTRODUCTION Variable displacement pump - Safety rules 845B ANZ --- APAC --- LA --- MEA --- NA 865B AWD Direct drive transmission, All wheel drive (AWD), Tier 3, made in Brazil [HBZN0865TBAF00840 - ] 865B ANZ --- APAC --- LA --- MEA --- NA 885B AWD Direct drive transmission, All wheel drive (AWD), Tier 3, made in Brazil [HBZN0885TBAF00558 - ] 885B...

  • Page 13: Torque - Minimum Tightening Torques For Normal Assembly

    INTRODUCTION Torque - Minimum tightening torques for normal assembly 845B ANZ --- APAC --- LA --- MEA --- NA 865B AWD Direct drive transmission, All wheel drive (AWD), Tier 3, made in Brazil [HBZN0865TBAF00840 - ] 865B ANZ --- APAC --- LA --- MEA --- NA 885B AWD Direct drive transmission, All wheel drive (AWD), Tier 3, made in Brazil [HBZN0885TBAF00558 - ] 885B...
  • Page 14 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
  • Page 15 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
  • Page 16 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
  • Page 17 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...

  • Page 18: Maintenance Chart And Lubrication

    INTRODUCTION Maintenance chart and Lubrication 845B ANZ (6 x 3 torque converter) OR (Tier 1) --- APAC (6 x 3 torque converter) OR (Tier 1) --- LA (6 x 3 torque converter) OR (Tier 1) --- MEA (6 x 3 torque converter) OR (Tier 1) 865B ANZ (6 x 3 torque converter) OR (Tier 2) OR (Tier 0) --- APAC (6 x 3 torque...
  • Page 19 500 hours or every Front Wheel Bearing Grease 3 months Tandem Wheel Shafts Bearings (Graziano) Tandem Case Oil Level Rear Axle Differential and Planetary Gear Oil Level (Graziano) ROPS Fixing Bolts Torque Seat Belts Fixing Bolts Torque Transmission Screen (Transmission )
  • Page 20 INTRODUCTION Maintenance chart and Lubrication 845B (8 x 8 direct drive) OR (6 x 3 torque converter) OR (Tier 3-VHP) 865B (8 x 8 direct drive) OR (6 x 3 torque converter) OR (Tier 3-VHP) 885B (8 x 8 direct drive) OR (6 x 3 torque converter) OR (Tier 3-VHP) SERVICE POINTS Air cleaner (Note 1) Hydraulic filter (Note 2)
  • Page 21 3 months Drive – Models 885B ) Front Wheel Bearing Grease Tandem Wheel Shafts Bearings (Graziano) Tandem Case Oil Level Rear Axle Differential and Planetary Gear Oil Level (Graziano) ROPS Fixing Bolts Torque Seat Belts Fixing Bolts Torque Transmission Screen (Transmission 8X4 Direct Drive –...

  • Page 22: Maintenance Chart And Lubrication

    Front Wheel Bearing Grease 3 months Tandem Wheel Shafts Bearings (Graziano) Tandem Case Oil Level Rear Axle Differential and Planetary Gear Oil Level (Graziano) ROPS Fixing Bolts Torque Seat Belts Fixing Bolts Torque A – Points / B – Check / C – Change / D – Lubricate / E – Adjust / F – Clean / Drain...
  • Page 23 6 months Air Cleaner Elements (See Air Cleaner System) 1000 Front Wheel Drive (AWD) Gear Housing Oil (Note 5) 1000 Tandem Case Oil 1000 Rear Axle Differential and Planetary Gear Oil (Graziano) 2000 2000 hours Hydraulic System Oil (Note 4)

  • Page 24: Consumables

    Engine Oil Specifications CASE AKCELA ENGINE OIL 15W-40 Capacity with a filter change Capacity without a filter change Engine Cooling System 50% Water + 50% CASE AKCELA PREMIUM Specifications ANTI-FREEZE Total capacity 32 l (8.5 US gal) Hydraulic System CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC...
  • Page 25 INTRODUCTION Grease fitings Specifications CASE AKCELA 251H EP MULTI-PURPOSE GREASE Rear Ripper/Scarifier/Blade – Front Axle Wheel Hubs/Bearings – 48050419D 06/10/2017...

  • Page 26: Consumables

    50% Water + 50% CASE AKCELA PREMIUM Specifications ANTI-FREEZE Total capacity 32 l (8.5 US gal) Hydraulic System For a Cold Climate – CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL Specifications For a Tropical Climate – CASE AKCELA AW HYDRAULIC FLUID 68 HV Total capacity 180 l (47.6 US gal)
  • Page 27 INTRODUCTION Circle Turn Gear Reducer Specifications CASE AKCELA GEAR 135 H EP 80W-90 2.8 l (0.7 US gal) Refill Grease fitings Specifications CASE AKCELA 251H EP MULTI-PURPOSE GREASE – Rear Ripper/Scarifier/Blade – Front Axle Wheel Hubs/Bearings 48050419D 06/10/2017...
  • Page 28 50% Water + 50% CASE AKCELA PREMIUM Specifications ANTI-FREEZE Total capacity 32 l (8.5 US gal) Hydraulic System For a Cold Climate – CASE AKCELA HY-TRAN® ULTRA™ HYDRAULIC TRANSMISSION OIL Specifications For a Tropical Climate – CASE AKCELA AW HYDRAULIC FLUID 68 HV Total capacity 200 l (52.8 US gal)
  • Page 29 INTRODUCTION Front Wheel Reducer Specifications CASE AKCELA LIMITED SLIP ADDITIVE Refill capacity 4.1 l (1.1 US gal) Grease fitings Specifications CASE AKCELA 251H EP MULTI-PURPOSE GREASE – Rear Ripper/Scarifier/Blade – Front Axle Wheel Hubs/Bearings 48050419D 06/10/2017...

  • Page 30: Conversion Factors

    INTRODUCTION Conversion factors 845B 865B 885B Area Metric System to U.S. System U.S. System to Metric System 1 m² 10.76391 ft² 1 ft² 0.09290 m² 1 ha 2.47105 ac 1 ac 0.40469 ft² m² – Square meter / ft² – Square foot / ha – Hectare / ac – Acre Force Metric System to U.S.
  • Page 31 INTRODUCTION Pressure Metric System to U.S. System U.S. System to Metric System 1 bar 0.06894 bar 14.50377 lbf/in² 1 lbf/in² 1 kPa 0,14503 lbf/in² 1 lbf/in² 6,89475 kPa Engine coolant Metric System to U.S. System U.S. System to Metric System 1 °C ((1.8 x °...
  • Page 32 SERVICE MANUAL Transmission 845B Direct drive transmission, Tier 3, made in Brazil [HBZN0845VBAF00184 - ], 845B Torque converter transmission, Tier 3, made in Brazil [HBZN0845VCAF01093 - ], 865B Direct drive transmission, Tier 3, made in Brazil [NBAF15000 - ], 865B Torque converter transmission, Tier 3,made in Brazil [NBAF14004 - ], 865B AWD Direct drive transmission, All wheel drive (AWD), Tier 3, made in Brazil [HBZN0865TBAF00840 - ], 885B Direct drive transmission, Tier 3, made in Brazil [HBZN0885LBAF00098 - ], 885B Torque...
  • Page 33 Contents Transmission - 21 [21.113] Powershift transmission ............. . 21.1 [21.135] Powershift transmission external controls.
  • Page 34 Transmission - 21 Powershift transmission - 113 845B Direct drive transmission, Tier 3, made in Brazil [HBZN0845VBAF00184 - ], 845B Torque converter transmission, Tier 3, made in Brazil [HBZN0845VCAF01093 - ], 865B Direct drive transmission, Tier 3, made in Brazil [NBAF15000 - ], 865B Torque converter transmission, Tier 3,made in Brazil [NBAF14004 - ], 865B AWD Direct drive transmission, All wheel drive (AWD), Tier 3, made in Brazil [HBZN0865TBAF00840 - ], 885B Direct drive transmission, Tier 3, made in Brazil [HBZN0885LBAF00098 - ], 885B Torque...
  • Page 35 Contents Transmission - 21 Powershift transmission - 113 TECHNICAL DATA Powershift transmission General specification (*) ..............6 General specification (*) .
  • Page 36 Overview (*) ................40 Rear housing Overview (*) .
  • Page 37 Front housing Remove (*) ................115 Disassemble (*) .
  • Page 38 Install (*) ................169 Install (*) .
  • Page 39 Transmission - Powershift transmission Powershift transmission - General specification 845B Torque converter transmission, Tier 3, made in Brazil (6 x 3 torque converter) OR (Tier 1) OR (Tier 3-VHP) [HBZN0845VCAF01093 - ] 865B Torque converter transmission, Tier 3,made in Brazil [NBAF14004 - ] (6 x 3 torque converter) OR (Tier 2) OR (Tier 3-VHP) OR (Tier 0) Denomination of standard dimensions NOTE: Linear density in kg/m.
  • Page 40 Transmission - Powershift transmission Powershift transmission - General specification 845B Torque converter transmission, Tier 3, made in Brazil (6 x 3 torque converter) OR (Tier 1) OR (Tier 3-VHP) [HBZN0845VCAF01093 - ] 865B Torque converter transmission, Tier 3,made in Brazil [NBAF14004 - ] (6 x 3 torque converter) OR (Tier 2) OR (Tier 3-VHP) OR (Tier 0) Conversion table 25.40 mm...
  • Page 41 Transmission - Powershift transmission Metric ISO fine thread DIN 13. Dimension 10.9 12.9 M8 x 1 M9 x 1 M10 x 1 M10 X 1.25 M12 x 1.25 M12 x 1.5 M14 x 1.5 M16 x 1.5 M18 x 1.5 M18 x 2 M20 x 1.5 M22 x 1.5...
  • Page 42 Transmission - Powershift transmission Powershift transmission - Special tools 845B Torque converter transmission, Tier 3, made in Brazil (6 x 3 torque converter) OR (Tier 1) OR (Tier 3-VHP) [HBZN0845VCAF01093 - ] 865B Torque converter transmission, Tier 3,made in Brazil [NBAF14004 - ] (6 x 3 torque converter) OR (Tier 2) OR (Tier 3-VHP) OR (Tier 0) 5870 350 000 Mounting stand assembly with a tilting device.
  • Page 43 Transmission - Powershift transmission 5870 105 005 Belt spanner. LAIL11MG1882A0A 5873 042 004 Socket TX 40. LAIL11MG1883A0A 5873 042 002 Socket TX 27. LAIL11MG1883A0A 48050419D 06/10/2017 21.1 [21.113] / 10...
  • Page 44 Transmission - Powershift transmission 5870 204 063 M6 adjusting screws. LAIL11MG1762A0A 5870 204 002 Assortment of eyelets. LAIL11MG1763A0A 5870 204 036 Adjusting screws. LAIL11MG1764A0A 48050419D 06/10/2017 21.1 [21.113] / 11...
  • Page 45 Transmission - Powershift transmission 5870 345 107 Mounting Device. LAIL11MG1765A0A 5870 287 007 HP hand operated pump LAIL11MG1766A0A 5870 950 101 Minimess fitting ( M12 1.5). LAIL11MG1767A0A 48050419D 06/10/2017 21.1 [21.113] / 12...
  • Page 46 Transmission - Powershift transmission 0636 804 003 M20 eyelet. LAIL11MG1768A0A 0664 462 774 M12 eyelet. LAIL11MG1769A0A 5870 260 010 Cable. LAIL11MG1770A0A 48050419D 06/10/2017 21.1 [21.113] / 13...
  • Page 47 Transmission - Powershift transmission 5870 600 003 Special tool. LAIL11MG1884A0A 5870 026 100 Puller insert. LAIL11MG1771A0A 5873 001 057 Grab sleeve. LAIL11MG1772A0A 48050419D 06/10/2017 21.1 [21.113] / 14...
  • Page 48 Transmission - Powershift transmission 5873 011 011 Quick grip. LAIL11MG1885A0A 5870 300 028 Cutting device. LAIL11MG1773A0A 5870 345 088 Mounting Device. LAIL11MG1774A0A 48050419D 06/10/2017 21.1 [21.113] / 15...
  • Page 49 Transmission - Powershift transmission 5873 001 000 Basic tool. LAIL11MG1775A0A 5873 001 058 Grab sleeve. LAIL11MG1776A0A 5873 011 014 Quick grip. LAIL11MG1885A0A 48050419D 06/10/2017 21.1 [21.113] / 16...
  • Page 50 Transmission - Powershift transmission 5870 600 005 Special tool. LAIL11MG1887A0A 5870 451 006 Lubricant. LAIL11MG1922A0A 5870 600 006 Special Tool LAIL11MG1888A0A 48050419D 06/10/2017 21.1 [21.113] / 17...
  • Page 51 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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