Type awot(-m)-e/awot(-m)-e-ac 221.a04 to a16 heat pump compact appliance, monoblock version (156 pages)
Summary of Contents for Viessmann Vitocal 222-S
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VIESMANN Installation and service instructions for contractors Vitocal 222-S Type AWBT(-M)/AWBT(-M)-E/AWBT(-M)-E-AC 221.C04 to C16 Compact heat pump, split version For applicability, see the last page VITOCAL 222-S Please keep safe. 5117 700 GB 7/2017...
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Prior to removing covers from the appliances, Replace faulty components only with genuine wait at least 4 minutes until the voltage has Viessmann spare parts. completely dropped out. Safeguard the system against reconnection. ■ Wear suitable personal protective equipment when ■...
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Installing non-authorised components and making non-approved modifications or con- versions can compromise safety and may inva- lidate our warranty. For replacements, use only original spare parts supplied or approved by Viessmann.
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Index Index 1. Information Disposal of packaging ................Symbols ....................Intended use ..................Product information ................2. Preparing for installation Requirements for on-site connections ........... Indoor unit ................... ■ Outdoor unit ..................10 ■ 3. Installation sequence Installing the outdoor unit ............... 12 Installation information ................
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Ω ■ Indoor unit: Viessmann NTC 20 k (orange marking) ......91 Ω ■ Indoor unit: Viessmann Pt500A (green marking) ........ 92 ■ Outdoor unit: Viessmann NTC 10 k (no marking) ......93 Ω ■ Checking the fuses ................93 6.
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Please dispose of packaging waste in line with statu- tory regulations. DE: Use the disposal system organised by Viessmann. AT: Use the ARA statutory disposal system (Altstoff Recycling Austria AG, licence number 5766). CH: Packaging waste is disposed of by the HVAC contractor.
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For heating circuits with mixer, a heating water buffer cylinder is necessary in the secondary circuit flow. All The Vitocal 222-S is a split compact heat pump, com- heating circuits are connected in parallel to this heating prising 1 indoor unit with integral DHW cylinder and water buffer cylinder.
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Information Product information (cont.) Permissible system configurations System configura- Heating/cooling circuits tion Without mixer With mixer With mixer Separate cooling A1/HC1 M2/HC2 M3/HC3 circuit Without heating wa- — — ter buffer cylinder With heating water — — buffer cylinder — —...
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Preparing for installation Requirements for on-site connections Indoor unit A BC D E C D E Fig. 1 Heating water return G 1 (female thread) Liquid line: Pipe 10 mm, thread UNF ¼ ⅝ Cold water G (female thread) Hot gas line: Pipe 16 mm, thread UNF ¾...
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Preparing for installation Requirements for on-site connections (cont.) Outdoor unit Outdoor unit, types 221.C04 to C08 1109 Fig. 2 Cable entry for Modbus connecting cable, indoor/ Liquid line 222.C04 to C06: UNF ⁷⁄₁₆ (reducer x ⁷⁄₁₆ in the outdoor unit ■...
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Preparing for installation Requirements for on-site connections (cont.) Outdoor units, types 221.C10 to C16 1109 Fig. 3 Cable entry for indoor/outdoor unit Modbus con- Liquid line UNF ⅝ necting cable Hot gas line UNF ⅞ Power cable entry...
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Installation sequence Installing the outdoor unit Installation information Types of installation: Condensate: Floorstanding installation with line entry above Ensure that the condensate drains off freely. ■ ■ ground level Create a permanent gravel bed under the outdoor ■ Floorstanding installation with line entry below unit as a soakaway.
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Installation sequence Installing the outdoor unit (cont.) Weight of outdoor units Vitocal 222-S Type Weight in kg 230 V appliances AWBT-M 221.C04 ■ AWBT-M-E-AC ■ 221.C06 221.C08 221.C10 221.C13 221.C16 400 V appliances AWBT 221.C10 ■ AWBT-E-AC ■ 221.C13 221.C16...
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Installation sequence Installing the outdoor unit (cont.) Outdoor unit minimum clearances Types 221.C04 to C08 1000 Fig. 4 Air intake Air discharge ■ Line entry above ground level: 200 mm ≥ Line entry below ground level: ■ 400 mm ≥ Types 221.C10 to C16, 230 V~ and 400 V~ 1000 1000...
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Installation sequence Installing the outdoor unit (cont.) Transport and siting Please note Please note Impacts, compression and tensile loads can If the compressor in the external unit is strongly cause damage to the outside panels of the tilted, lubricant will enter the refrigerant circuit appliance.
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Installation sequence Installing the outdoor unit (cont.) Floorstanding installation with support; line entry above ground level 3000 3000 1100 1100 Fig. 7 Ground Supports for floorstanding installation (accesso- Pathway, patio ries) Pipe bends for vibration compensation in refriger- Foundation strip ant lines Frost protection for foundations (compacted crushed stone, e.g.
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Installation sequence Installing the outdoor unit (cont.) Floorstanding installation with support; line entry Installing an outdoor unit on foundations below ground level 3000 1100 Fig. 8 Fig. 9 Ground Pathway, patio Refrigerant lines Supports for floorstanding installation (accesso- Indoor/outdoor unit bus cable and outdoor unit ries) power cable Gravel bed as condensate soakaway...
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Installation sequence Installing the outdoor unit (cont.) Wall mounting with bracket set Fig. 10 Gravel bed as condensate soakaway Indoor/outdoor unit bus cable and outdoor unit power cable Anti-vibration mounts (standard delivery of bracket) Openings in the base plate for free drainage of Pipe bends for vibration compensation in refriger- condensate ant lines...
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Installation sequence Installing the outdoor unit (cont.) Opening the wiring chamber Opening the outdoor unit wiring chamber: Types Opening the outdoor unit wiring chamber: Types 221.C04 to 221.C08 221.C10 to 221.C16 Fig. 11 Wiring chamber: ■ Bus connection to the indoor unit ■...
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Observe the permissible floor load. Take account of the total weight of the appliance: See chapter "Pressure points". Vitocal 222-S Type Minimum room volume in m 230 V appliances AWBT-M 221.C04 ■...
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Installation sequence Installing the indoor unit (cont.) Minimum clearances Secondary circuit connections to the left Secondary circuit connections at the top Fig. 14 Fig. 16 Secondary circuit connections to the right Fig. 15...
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Installation sequence Installing the indoor unit (cont.) Minimum room height Minimum room height a depends on the hydraulic con- nection set used. Hydraulic connection set Minimum room height a in mm For installation on finished walls, for 2100 ■ upward connection For installation to the left or right on 2000 ■...
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Installation sequence Installing the indoor unit (cont.) Total weight with filled DHW cylinder Vitocal 222-S Type Total weight in kg 230 V appliances AWBT-M 221.C04 ■ AWBT-M-E ■ 221.C06 AWBT-M-E-AC ■ 221.C08 221.C10 221.C13 221.C16 400 V appliances AWBT 221.C10 ■...
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Installation sequence Connecting the refrigerant lines (cont.) Indoor unit below outdoor unit Fig. 20 Example of cooling mode: With oil lift bends Indoor unit Hot gas line (suction gas) Liquid line (LPG) Outdoor unit Oil lift bends Wall outlet The indoor and outdoor units are connected to the refrigerant lines and the connecting cable.
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Installation sequence Connecting the refrigerant lines (cont.) Insulation against noise and vibrations for line entry above ground level Fig. 22 Pipe bends for vibration compensation Line entry, e.g. KG conduit with thermal insulation Pipe clips with EPDM lining Indoor/outdoor unit bus cable and outdoor unit power cable Observe the following during installation: ■...
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Installation sequence Connecting the refrigerant lines (cont.) Connection to the outdoor unit Fig. 23 Liquid line Hot gas line 1. Remove the side cover: See page 19. 3. Flare the pipe ends of the refrigerant lines. 2. Undo the nuts from connections (liquid line) and Braze the solder connection of the Euro flanged (hot gas line) of the refrigerant lines.
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Installation sequence Connecting the refrigerant lines (cont.) Torque for refrigerant lines Type AWBT(-M)/ Line Connection to the Torque in Nm AWBT(-M)-E-AC outdoor unit ⁷⁄₁₆ UNF 221.C04 Liquid line 6 mm 14 to 18 221.C06 Hot gas line 12 mm 50 to 62 ¾...
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Installation sequence Connecting the refrigerant lines (cont.) 2. Flare the pipe ends of the refrigerant lines. 4. Apply thermal and vapour diffusion-proof insulation to the refrigerant lines. Braze the solder connection of the Euro flanged adaptors (accessories) using shielding gas. 3.
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Drinking water filter According to DIN 1988-2, a drinking water filter must be installed in systems with metal pipework. Viessmann also recommends the installation of a drinking water filter when using plastic pipes to DIN 1988 to prevent contaminants entering the DHW...
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Installation sequence Connecting the secondary circuit (cont.) Connecting the secondary side 3. Only for systems with 2 heating circuits and without heating water buffer cylinder: For the heating circuit with mixer, fit the "installation kit with mixer" (accessories) in the heat pump. Separate installation instructions 4.
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Installation sequence Aligning the appliance SW17 Fig. 27 Type AWBT(-M)-E-AC only: Connecting the cooling circuit For area cooling systems (e.g. underfloor heating cir- cuit, chilled ceiling), a contact humidistat (accessories) is required.
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Installation sequence Type AWBT(-M)-E-AC only: Connecting the cooling circuit (cont.) Requirements for the contact humidistat: ■ Electrical connection, subject to the type of contact humidistat: – 230 V~, 0.5 A: Connection to X3.8/3.9 on the luster terminals 24 V – –...
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Installation sequence Electrical connection Preparing the electrical connections Cables Danger For cable lengths and cable cross-sections, see the Incorrect wiring can lead to serious injury from ■ following tables. electrical current and result in appliance dam- ■ For accessories: age. Cables with the required number of cores for exter- Take the following measures to prevent drifting nal connections.
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Installation sequence Electrical connection (cont.) Outdoor units Vitocal 222-S Type Cable Max. cable length 230 V appliances AWBT-M 221.C04 29 m 3 x 2.5 mm ■ AWBT-M-E ■ 221.C06 29 m 3 x 2.5 mm AWBT-M-E-AC ■ 221.C08 29 m 3 x 2.5 mm...
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Installation sequence Electrical connection (cont.) Indoor unit: Routing cables to the wiring chamber < 42 V 230 V/400 V Fig. 29...
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Installation sequence Electrical connection (cont.) Indoor unit: Overview of connections F16F14 145 F0 193A Fig. 36 Power supply 230 V~: See page 50. Main PCB: See page 39. F1 Fuse 6.3 A (slow) F3 Fuse 6.3 A (slow) Luster terminals: See page 43. If available: X1 Terminals for earth conductors of all associ- Control module and power supply for instantane-...
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Installation sequence Electrical connection (cont.) Indoor unit: Main PCB (230 V~ components) Information regarding the connection values Set the required parameters during commissioning: The specified output is the recommended connected See page 73 onwards. ■ load. ■ Total output of all components connected directly to the heat pump control unit (e.g.
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Installation sequence Electrical connection (cont.) Plug Terminals Function Explanation 212.3 DHW circulation pump Connection values Output: 50 W ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A ■ 212.4 3-way diverter valve for heating water Connection values buffer cylinder bypass or heat pump Output: 130 W ■...
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Installation sequence Electrical connection (cont.) Plug Terminals Function Explanation 214.1 External hook-up, heating/cooling cir- 230 V~ digital input: cuits: 230 V~: Central heating demand for heating circuit ■ Central heating demand, heating cir- M2/HC2 active cuit M2/HC2 0 V: No demand ■...
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Installation sequence Electrical connection (cont.) Plug Terminals Function Explanation 224.4 Control of an instantaneous heating Connection values: water heater, stage 2 Output: 10 W ■ Voltage: 230 V~ ■ Max. switching current: 4(2) A ■ Instantaneous heating water heater Control and power circuit of the instantaneous heating water heater Type AWBT(-M): Accessories Installation instructions, instantaneous heating...
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Installation sequence Electrical connection (cont.) Indoor unit: Luster terminals (signal and safety connections) Set the required parameters during commissioning: See page 73 onwards. Terminals Function Explanation X3.1 Switched phase Via control unit ON/OFF switch Note Observe the total load 1000 W of all connected compo- nents.
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Installation sequence Electrical connection (cont.) Indoor unit: Controller and sensor PCB (LV connections) Set the required parameters during commissioning: See page 73 onwards. Sensors Plug Sensor Type Outside temperature sensor NTC 10 k Ω Buffer temperature sensor NTC 10 k Ω...
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Installation sequence Electrical connection (cont.) Swimming pool heating Note ■ Swimming pool heating is controlled via EA1 exten- sion with KM-BUS. Make connections to EA1 extension only in accord- ■ ance with Fig. 41. A filter circuit pump cannot be controlled via the heat ■...
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Installation sequence Electrical connection (cont.) Outdoor unit: Overview of electrical connections Types 221.C04 to 221.C08, 230 V~ Types 221.C10 to 221.C16, 230 V~ Fig. 43 EEV PCB (refrigerant circuit controller) Fan fuse 6.3 A (slow) Refrigerant circuit controller fuse 6.3 A (slow) Inverter Mains terminals 230 V/50 Hz: See page 50.
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Installation sequence Electrical connection (cont.) Types 221.C10 to 221.C16, 400 V~ Fig. 45 EEV PCB (refrigerant circuit controller) Fan fuse 6.3 A (slow) Refrigerant circuit controller fuse 6.3 A (slow) Inverter Mains terminals 400 V/50 Hz: See page 50. Modbus terminal for bus cable, outdoor unit —...
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Installation sequence Electrical connection (cont.) Rx/Tx- Rx/Tx+ Modbus 230 V/ 50 Hz Fig. 46 Power supply Isolators for non-earthed conductors Danger ■ Install an isolator in the power cable to provide The absence of system component earthing can omnipolar separation from the mains for all active lead to serious injury from electrical current and conductors, corresponding to overvoltage category component damage in the event of an electrical...
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Installation sequence Power supply (cont.) The assignment of the power-OFF (for compressor Protect the power cable to the heat pump control unit ■ ■ and/or instantaneous heating water heater) is made with an MCB/fuse of max. 16 A. via the type of connection and by setting parameters ■...
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Outdoor unit power supply 230 V~: Type AWBT-M/AWBT-M-E/AWBT-M-E-AC 221.C04 to 221.C16 GND Rx/Tx- Rx/Tx+ Modbus Fig. 48 Outdoor unit wiring chamber: See page 19. Power supply 230 V/50 Hz Max. cable length Vitocal 222-S Type Cable Max. cable length 230 V appliances AWBT-M 221.C04 29 m 3 x 2.5 mm...
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L2 L3 GND Rx/Tx- Rx/Tx+ Modbus L2 L3 Fig. 49 Outdoor unit wiring chamber: See page 19. Power supply 400 V/50 Hz Max. cable length Vitocal 222-S Type Cable Max. cable length 400 V appliances AWBT 221.C10 30 m ■...
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Installation sequence Power supply (cont.) 1/N/PE 230 V/50 Hz Fig. 50 Mains terminals, switching module, instantaneous heating water heater Jumpers Remove both jumpers in the case of a 1/N/PE 230 V/50 Hz power supply. ■ Recommended power cable: 7 x 2.5 mm Max.
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Installation sequence Power supply (cont.) Do not remove jumpers in the case of a 3/N/PE 400 V/50 Hz power supply. ■ Recommended power cable: 5 x 2.5 mm Max. fuse rating 16 A ■ Economy tariff and power-OFF can be applied ■...
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Installation sequence Power supply (cont.) X3.7 X3.6 5 (400 V~) (230 V~) ≈ Fig. 53 Diagram excluding fuses and RCD Heat pump control unit (indoor unit, luster termi- nals: See chapter "Indoor unit: Overview of con- nections") Instantaneous heating water heater (if installed) Heat pump compressor (outdoor unit) Heat pump control unit power supply: See chapter "Heat pump control unit power supply 230 V~"...
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Installation sequence Power supply (cont.) Mains power supply in conjunction with on-site power consumption Without power-OFF E1E2 D /D L1 L1 L2 L2 L3 L3 Fig. 54 Heat pump Bi-directional meter (for PV systems to consume Additional consumers (of power generated on site) power on site): Energy taken from power supply utility and energy in the household...
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Installation sequence Power supply (cont.) [{{] 0-10V Fig. 55 EA1 extension Floating N/O contact 2: The agreement of the Connection to controller and sensor PCB power supply utility may be required Floating N/O contact 1: The agreement of the Power supply 1/N/PE 230 V/50 Hz power supply utility may be required Note ■...
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Installation sequence Closing the heat pump (cont.) Fitting the front panels of the indoor unit Fig. 56 4. Ensure that the locking screws are tightened before operating. Fitting the side cover for the outdoor unit In reverse order to "Opening the outdoor unit wiring chamber": See page 19.
Commissioning, inspection, maintenance Opening the heat pump Danger Please note Contact with live components can lead to seri- Refrigerant can escape when working on the ous injury from electric current. Some compo- refrigerant circuit. nents on PCBs remain live even after the power Work on the refrigerant circuit must only be car- supply has been switched off.
Commissioning, inspection, maintenance Evacuating the refrigerant lines and indoor unit Please note Please note Commissioning is weather-dependent. At out- Escaping refrigerant will cause environmental side temperatures below 0 °C, moisture can pollution. condense and sublimate in the refrigerant lines. ■ Before evacuating the refrigerant lines and the If water droplets and/or ice particles enter the internal unit, check all connections for tight-...
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Commissioning, inspection, maintenance Evacuating the refrigerant lines and indoor unit (cont.) Connection hose between pressure gauge set and Valve for vacuum gauge vacuum gauge Vacuum gauge Please note 5. On the pressure gauge set, close the valve to the Overpressure will damage the vacuum gauge. vacuum pump.
Commissioning, inspection, maintenance Charging the refrigerant lines and indoor unit Note 2. Recharge with the required amount of refrigerant: ■ The outdoor unit is pre-charged with refrigerant See following table. R410A. ■ No additional charging is required for line lengths up Please note to 12 m.
Commissioning, inspection, maintenance Checking the refrigerant circuit for leaks Danger Check the connections for refrigerant leaks: The refrigerant is a non-poisonous gas that dis- ■ All swaged connections of the refrigerant lines places air. Uncontrolled escape of refrigerant in between the internal and the external unit enclosed spaces can result in breathing difficul- ■...
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Commissioning, inspection, maintenance Filling and venting the secondary side (cont.) 03. Fill (flush) and vent the secondary circuit via an on-site connection. Please note To prevent appliance damage, check the secondary circuit flow and return connec- tions to the appliance for leaks. In the case of leaks, switch off the appliance immediately, drain the water and check the seating of the seal rings.
Commissioning, inspection, maintenance Filling and venting the secondary side (cont.) Note ■ Move the control unit panel into the service position: See page 84. ■ Open the programming unit: See page 83. Filling and venting the DHW cylinder on the DHW side 1.
Commissioning, inspection, maintenance Testing the anode connection Fig. 60 Protective magnesium anode Earth cable Check that the earth cable is connected to the protec- tive magnesium anode. Measuring the anode earth current with an anode tester A B C Fig. 61 1.
Commissioning, inspection, maintenance Measuring the anode earth current with an anode… (cont.) 2. Connect the tester (measuring range up to 5 mA) in series across tab and earth cable Anode earth Protective magnesium anode current > 0.3 mA Function OK <...
Commissioning, inspection, maintenance Draining the appliance on the drinking water side 1. Connect the hose to the drain valve and route it into a suitable container or drain outlet. Note Ensure adequate ventilation in the DHW pipework. 2. Turn drain valve from lever position to lever position as required.
Commissioning, inspection, maintenance Cleaning the DHW cylinder (cont.) 1. Remove the protective magnesium anode. 6. Flush the DHW cylinder thoroughly after cleaning. Danger 7. Fit the protective magnesium anode. The uncontrolled escape of DHW can cause scalding and building damage. Please note Only open DHW and heating water connec- A short circuit between the protective mag-...
Commissioning, inspection, maintenance Checking that the fan in the outdoor unit can… (cont.) Types 221.C04 to 221.C08 3. Turn the fan by hand. Fig. 64 Types 221.C10 to 221.C16 4. Turn the fan by hand. Fig. 65 Cleaning the outdoor unit heat exchanger (evaporator) Danger Danger If you touch live components or they come into...
Commissioning, inspection, maintenance Cleaning the outdoor unit heat exchanger… (cont.) Cleaning with compressed air 3. Check the aluminium fins of the heat exchanger for deformation and scratches. If necessary, repair 1. Open the outdoor unit casing. with a suitable tool. Danger 4.
Commissioning, inspection, maintenance Starting the heat pump Please note 2. Wait 2 min. Operating the appliance with insufficient refriger- ant results in appliance damage. 3. Switch ON internal unit voltage. ■ Before starting the appliance, the internal unit and the refrigerant lines must be charged with 4.
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Commissioning, inspection, maintenance Commissioning the system (cont.) Language Date/Time Time Date Start commissioning? Coding Parameter group Parameters level 1 select Temperature Sensor values sensors display Signal inputs Signal inputs display Actuator test Actuator test carry out Subscriber check (LON) Subscriber check carry out Function check Function...
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— — — — M3/HC3 — — — — — — — — Sep. cooling circuit SKK — Energy meter — Ventilation unit — X Component is selected. For detailed information on system examples: See Component may be added. www.viessmann-schemen.com.
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Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters for circulation pumps and other components Heating circuit pump Parameter Setting "System definition" Ó "System scheme 7000" With heating circuit HC1 without mix- ■ With heating circuit HC2 with mixer ■ With heating circuit HC3 with mixer ■...
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Commissioning, inspection, maintenance Commissioning the system (cont.) Vitocom 100, type GSM2 Parameter Setting "System definition" Ó "Vitocom 100 7017" "1" External extension Parameter Setting "System definition" Ó "External extension 7010" "1" EA1 extension "2" AM1 extension "3" EA1 and AM1 extensions Note For parameters for external functions, see the following table.
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Commissioning, inspection, maintenance Commissioning the system (cont.) External hook-up for heating/cooling circuits Parameter Setting "Heating circuit 1"/"Heating circuit 2"/"Heating circuit 3" Ó "Remote control 2003" "2" "Remote control 3003" "Remote control 4003" Type AWBT(-M)-E-AC: Cooling function parameters Parameter Setting "Cooling" Ó...
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Commissioning, inspection, maintenance Commissioning the system (cont.) Further enabling for Vitovent 200-C if necessary Parameter Setting "Ventilation" Ó "Enable preheater bank electric 7D01" "0" Defrosting without preheating coil ("Strategy, passive frost pro- tection 7D2C") "1" Frost protection with preheating coil; defrosting via bypass "2"...
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Commissioning, inspection, maintenance Commissioning the system (cont.) Adjust values for Vitovent 200-W/300-C/300-W if necessary Parameter Setting "Ventilation" Ó "Set room temperature C108" Max. 4 K higher or lower than "Stand- ard room temperature 2000" (adjust- ≙ ment value: 1 0.1 °C) "Background ventilation C109"...
Commissioning, inspection, maintenance Commissioning the system (cont.) Parameters for utilisation of power generated on site Parameter Setting "Photovoltaics" Ó "Enable own energy consumption PV 7E00" "1" ≙ "Threshold for electrical power 7E04" "0" to "300" ( 0 to 30 kW) Enable required functions for utilisation of power generated on site Parameter Setting...
Commissioning, inspection, maintenance Checking the system function Check the function of all system components, e.g. Please note ■ circulation pumps, 3-way diverter valves. If the heat pump is exposed to temperatures ■ Scan temperatures at the heat pump control unit. below 15 °C, e.g.
Page 83
Maintenance Overview of electrical components Indoor unit: ■ See page 38 onwards. ■ Outdoor unit: See page 47 onwards. Indoor unit: Opening the programming unit Fig. 69 Removing the cover from the programming unit if necessary Fig. 70...
Page 84
Maintenance Indoor unit: Placing the control unit panel in its service position Fig. 71...
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Maintenance Overview of internal components: Indoor unit Secondary circuit flow temperature sensor (F8) 3-way diverter valve "central heating/DHW heat- ing" Safety valve Pressure gauge Flow switch Secondary pump Secondary circuit air vent valve, DHW cylinder Secondary circuit drain and fill valve Drain and fill valve, DHW side Type AWBT(-M)-E/AWBT(-M)-E-AC only: High limit safety cut-out (STB), instantaneous...
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Maintenance Overview of internal components: Outdoor unit Danger Contact with live components can lead to seri- ous injury from electric current. Some compo- nents on PCBs remain live even after the power supply has been switched off. When working on the outdoor unit, isolate the ■...
Page 87
Maintenance Overview of internal components: Outdoor unit (cont.) Outdoor unit, types 221.C04 to C08 Fig. 73 Schrader valve, high pressure side Air intake temperature sensor (T5) Compressor Heat exchanger (evaporator) Hot gas temperature sensor (T6) Electronic expansion valve Compressor suction gas temperature sensor (T4) 4-way diverter valve Refrigerant receiver High pressure sensor...
Page 88
Maintenance Overview of internal components: Outdoor unit (cont.) Outdoor unit, types 221.C10 to C16 Fig. 74 High pressure sensor Heat exchanger (evaporator) Safety high pressure switch Air intake temperature sensor (T5) Compressor 4-way diverter valve Schrader valve, low pressure side Low pressure sensor Compressor suction gas temperature sensor (T4) Evaporator suction gas temperature sensor (T7)
Page 89
Maintenance Overview of internal components: Outdoor unit (cont.) Refrigerant receiver Electronic expansion valve Schrader valve, high pressure side Refrigerant circuit controller temperature sensor (T2) Draining the heat pump on the secondary side 1. Close the on-site boiler drain and fill valve. 2.
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Air intake temperature sensor (T5) ■ Hot gas temperature sensor (T6) ■ Evaporator suction gas temperature sensor (T7) ■ Indoor unit: Viessmann NTC 10 k (blue marking) Ω / °C R / k / °C R / k / °C R / k / °C R / k...
Page 91
Maintenance Checking the temperature sensors (cont.) Indoor unit: Viessmann NTC 20 k (orange marking) Ω / °C R / k / °C R / k / °C R / k / °C R / k / °C R / k / °C R / k...
Page 92
Maintenance Checking the temperature sensors (cont.) Indoor unit: Viessmann Pt500A (green marking) / °C / °C R / / °C R / / °C R / / °C R / / °C R / ϑ Ω ϑ Ω ϑ Ω...
Page 93
Maintenance Checking the temperature sensors (cont.) Outdoor unit: Viessmann NTC 10 k (no marking) Ω / °C R / k / °C R / k / °C R / k / °C R / k / °C R / k / °C R / k...
Page 94
Maintenance Checking the fuses (cont.) 1. Switch OFF the power supply. 2. Opening the wiring chamber. 3. Check fuses. Replace if necessary. Danger Incorrect or improperly fitted fuses can lead to an increased risk of fire. ■ Insert fuses without using any force. Posi- tion fuses correctly.
Page 95
Indoor unit parts lists Overview of indoor unit assemblies The following details are required when ordering parts: ■ Serial no. (see type plate ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) Fig.
Page 96
Indoor unit parts lists Indoor unit casing 0005 0017 0004 0018 0006 0008 0007 0016 0011 0012 0011 0012 0001 0009 0003 0013 0010 0002 0014 Fig. 77...
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Indoor unit parts lists Indoor unit casing (cont.) Pos. Part 0001 Front panel, top 0002 Front panel, bottom 0003 Side panel, right 0004 Side panel, left 0005 Top panel 0006 Inner top panel 0007 Control unit panel fixing 0008 Pipe clip retaining bracket 0009 Control unit panel, bottom 0010...
Page 99
Indoor unit parts lists Indoor unit electrical equipment (cont.) Pos. Part 0001 Programming unit 0002 Controller and sensor PCB with cover (CU401) 0003 Base support, controller and sensor PCB 0004 Main PCB with cover (MB761) 0005 Base support, main PCB 0006 Expansion PCB with cover (SA135) 0007...
Page 101
Indoor unit parts lists Indoor unit condenser (cont.) Pos. Part 0001 Condenser connection assembly 0002 Union nut UNF for liquid line ⅝ 0003 Union nut UNF for hot gas line ⅞ 0004 Union nut G with sealing cap for Schrader valve ¼...
Page 107
Indoor unit parts lists Indoor unit DHW cylinder (cont.) Pos. Part 0001 DHW cylinder with internal indirect coil 220 l 0002 DHW line 0003 Cold water line 0004 Pipe bend, DHW cylinder flow 0005 DHW cylinder flow line 0006 DHW cylinder return line 0007 DHW circulation pipe 0008...
Page 108
Indoor unit parts lists Miscellaneous 0001 0005 0006 0007 0002 0008 0004 0003 0009 Fig. 83...
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Indoor unit parts lists Miscellaneous (cont.) Pos. Part 0001 Touch-up spray paint, Vitosilver 0002 Touch-up spray paint, white 0003 Touch-up paint stick, Vitosilver 0004 Touch-up paint stick, white 0005 Installation and service instructions 0006 Vitotronic 200, type WO1C operating instructions 0007 Vitotronic 200, type WO1C service instructions 0008...
Page 110
Indoor unit parts lists Miscellaneous (cont.)
Page 111
Parts list, outdoor unit types 221.C04 to 221.C08, 230 V~ Overview of assemblies, outdoor unit 230 V~ The following details are required when ordering parts: ■ Serial no. (see type plate ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) Fig.
Page 113
Parts list, outdoor unit types 221.C04 to 221.C08, 230 V~ Outdoor unit casing 230 V~ (cont.) Pos. Part 0001 Cover with gasket 0002 Side panel, right with sound insulation 0003 Side panel, left with sound insulation 0004 Front panel with sound insulation 0005 Fan grille 0006...
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Parts list, outdoor unit types 221.C04 to 221.C08, 230 V~ Refrigerant circuit, outdoor unit types 221.C04 to 221.C08, 230 V~ 0015 0030 0017 0011 0015 0018 0019 0020 0028 0012 0027 0010 0016 0017 0018 0019 0020 0054 0060 0013 0016 0014 0061...
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Parts list, outdoor unit types 221.C04 to 221.C08, 230 V~ Refrigerant circuit, outdoor unit types 221.C04… (cont.) Pos. Part 0001 Compressor 0002 Refrigerant receiver 0003 Refrigerant receiver base fixing 0004 Oil separator 0005 4-way diverter valve 0006 Compressor base plate 0007 Anti-vibration mounts 0008...
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Parts list, outdoor unit types 221.C04 to 221.C08, 230 V~ Outdoor unit electrical equipment 230 V~ 0043 0084 0051 0008 0064 0009 0030 0067 0066 0022 0049 0070 0085 0063 Fig. 87...
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Parts list, outdoor unit types 221.C04 to 221.C08, 230 V~ Outdoor unit electrical equipment 230 V~ (cont.) Pos. Part 0008 EEV PCB (refrigerant circuit controller) 0009 Inverter 0022 230 V~ cable harness 0030 Mains terminals 0043 Connecting cable, compressor 0049 Temperature sensor cable harness 0051 Adaptor for safety high pressure switch...
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Parts list, outdoor unit types 221.C04 to 221.C08, 230 V~ Outdoor unit electrical equipment 230 V~ (cont.)
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Parts list, outdoor unit types 221.C10 to 221.C16, 230 V~ Overview of assemblies, outdoor unit 230 V~ The following details are required when ordering parts: ■ Serial no. (see type plate ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) Fig.
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Parts list, outdoor unit types 221.C10 to 221.C16, 230 V~ Outdoor unit casing 230 V~ (cont.) Pos. Part 0001 Cover with gasket 0002 Side panel, right with sound insulation 0003 Side panel, left with sound insulation 0004 Front panel with sound insulation 0005 Fan grille 0006...
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Parts list, outdoor unit types 221.C10 to 221.C16, 230 V~ Outdoor unit refrigerant circuit 230 V~ (cont.) Pos. Part 0001 Compressor 0002 Refrigerant receiver 0003 Refrigerant receiver base fixing 0004 Oil separator 0005 4-way diverter valve 0006 Compressor base plate 0007 Anti-vibration mounts 0008...
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Parts list, outdoor unit types 221.C10 to 221.C16, 230 V~ Outdoor unit electrical equipment 230 V~ 0043 0084 0051 0008 0064 0009 0030 0066 0067 0022 0049 0085 0070 0063 Fig. 91...
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Parts list, outdoor unit types 221.C10 to 221.C16, 230 V~ Outdoor unit electrical equipment 230 V~ (cont.) Pos. Part 0008 EEV PCB (refrigerant circuit controller) 0009 Inverter 0022 230 V~ cable harness 0030 Mains terminals 0043 Connecting cable, compressor 0049 Temperature sensor cable harness 0051 Adaptor for safety high pressure switch...
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Parts list, outdoor unit types 221.C10 to 221.C16, 230 V~ Outdoor unit electrical equipment 230 V~ (cont.)
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Parts list, outdoor unit types 221.C10 to 221.C16, 400 V~ Overview of assemblies, outdoor unit 400 V~ The following details are required when ordering parts: ■ Serial no. (see type plate ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) Fig.
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Parts list, outdoor unit types 221.C10 to 221.C16, 400 V~ Outdoor unit casing 400 V~ (cont.) Pos. Part 0001 Cover with gasket 0002 Side panel, right with sound insulation 0003 Side panel, left with sound insulation 0004 Front panel with sound insulation 0005 Fan grille 0006...
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Parts list, outdoor unit types 221.C10 to 221.C16, 400 V~ Outdoor unit refrigerant circuit 400 V~ (cont.) Pos. Part 0001 Compressor 0002 Refrigerant receiver 0003 Refrigerant receiver base fixing 0004 Oil separator 0005 4-way diverter valve 0006 Compressor base plate 0007 Anti-vibration mounts 0008...
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Parts list, outdoor unit types 221.C10 to 221.C16, 400 V~ Outdoor unit electrical equipment 400 V~ 0043 0084 0051 0008 0009 0064 0064 0064 0030 0066 0067 0022 0049 0070 0085 0063 Fig. 95...
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Parts list, outdoor unit types 221.C10 to 221.C16, 400 V~ Outdoor unit electrical equipment 400 V~ (cont.) Pos. Part 0008 EEV PCB (refrigerant circuit controller) 0009 Inverter 0022 230 V~ cable harness 0030 Mains terminals 0043 Connecting cable, compressor 0049 Temperature sensor cable harness 0051 Adaptor for safety high pressure switch...
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Commissioning/service reports Hydraulic parameter report Settings and test values Set value Commissioning Maintenance/ service Checking external heating circuit pumps Circulation pump type Circulation pump stage Overflow valve setting Commissioning, primary circuit Air intake temperature °C ("Diagnosis" "System overview") Ó Air discharge temperature °C ("Diagnosis"...
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Commissioning/service reports Control parameter report (cont.) Parameter Code Delivered condition Commission- Maintenance/ service Temperature range input 0...10 V, cooling 700E Do not adjust. mode External extension 7010 System components for external change- 7011 over Operating status for external changeover 7012 Duration of external changeover 7013 Effect of external demand on heat pump/...
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Commissioning/service reports Control parameter report (cont.) Internal hydraulics Parameter Code Delivered condition Commission- Maintenance/ service Heat pump for drying a building 7300 Time program for screed drying 7303 Set flow temperature external demand, cool- 730A Do not adjust. ≙ Set flow temperature external demand 730C 500 ( 50 °C)
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Commissioning/service reports Control parameter report (cont.) Heating circuit 1 Parameter Code Delivered condition Commission- Maintenance/ service ≙ Standard room temperature 2000 200 ( 20 °C) ≙ Reduced room temperature 2001 160 ( 16 °C) Remote control 2003 Room temperature control 2005 0 Without remote control...
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Commissioning/service reports Control parameter report (cont.) Heating circuit 3 Parameter Code Delivered condition Commission- Maintenance/ service ≙ Standard room temperature 4000 200 ( 20 °C) ≙ Reduced room temperature 4001 200 ( 20 °C) Remote control 4003 Room temperature control 4005 0 Without remote control...
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Commissioning/service reports Control parameter report (cont.) Parameter Code Delivered condition Commission- Maintenance/ service Flow rate reduced ventilation 7D0A Vitovent 200-C: ■ 75 m Vitovent 300-F: ■ 120 m Flow rate nominal ventilation 7D0B Vitovent 200-C: ■ 115 m Vitovent 300-F: ■...
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Commissioning/service reports Control parameter report (cont.) Photovoltaics Parameter Code Delivered condition Commission- Maintenance/ service Enable own energy consumption PV 7E00 ≙ Prop. of external current 7E02 10 ( 10 %) Threshold for electrical power 7E04 Types 221.C04 to ■ 221.C08: ≙...
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Commissioning/service reports Control parameter report (cont.) Control Parameter Code Delivered condition Commission- Maintenance/ service "Lock out controls" 8800 "Level enable, time program quieter op- 8801 eration" "User level for display, energy stmt" 8811...
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Specification Specification 230 V appliances Type AWBT-M/AWBT-M-E/AWBT-M-E-AC 221.C0 221.C0 221.C0 221.C1 221.C1 221.C1 Heating performance data to EN 14511 (A2/W35) Rated heating output 2.61 3.10 4.04 5.01 5.92 6.47 Fan speed Power consumption 0.73 0.84 1.02 1.27 1.48 1.79 Coefficient of performance (COP) in heating 3.57 3.67...
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Specification Specification (cont.) Type AWBT-M/AWBT-M-E/AWBT-M-E-AC 221.C0 221.C0 221.C0 221.C1 221.C1 221.C1 Heating water (secondary circuit) Minimum flow rate 1400 1400 1400 Minimum volume in the heating system, can- not be fitted with shut-off devices Max. external pressure drop (RFH) at mini- mbar mum flow rate 70.5...
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Specification Specification (cont.) Type AWBT-M/AWBT-M-E/AWBT-M-E-AC 221.C0 221.C0 221.C0 221.C1 221.C1 221.C1 Compressor (hermetically sealed) Type Scroll Oil in compressor Type 3 MAF POE ■ Quantity of oil in compressor 0.76 0.76 0.76 1.17 1.17 1.17 ■ Permissible operating pressure High pressure side ■...
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Specification Specification (cont.) 400 V appliances Type AWBT/AWBT-E/AWBT-E-AC 221.C10 221.C13 221.C16 Heating performance data to EN 14511 (A2/W35) Rated heating output 5.90 6.31 7.02 Fan speed Power consumption 1.44 1.59 1.78 Coefficient of performance (COP) in heating 4.10 3.98 3.94 ε...
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Specification Specification (cont.) Type AWBT/AWBT-E/AWBT-E-AC 221.C10 221.C13 221.C16 Heating water (secondary circuit) Minimum flow rate 1400 1400 1400 Minimum volume in the heating system, can- not be fitted with shut-off devices Max. external pressure drop (RFH) at mini- mbar mum flow rate Max.
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Specification Specification (cont.) Type AWBT/AWBT-E/AWBT-E-AC 221.C10 221.C13 221.C16 Permissible operating pressure High pressure side ■ Low pressure side ■ Integral DHW cylinder Capacity Max. draw-off volume at DHW temperature 40 °C Performance factor N to DIN 4708 Max. draw-off rate at the specified perform- l/min 17.3 17.3...
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Specification Specification (cont.) Type AWBT/AWBT-E/AWBT-E-AC 221.C10 221.C13 221.C16 Refrigerant line connections Liquid line Pipe 10 x 1 10 x 1 10 x 1 ■ Indoor unit ⅝ ⅝ ⅝ ■ Outdoor unit ■ ⅝ ⅝ ⅝ Hot gas line Pipe 16 x 1 16 x 1 16 x 1...
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Preferred appointment: Date Time Date Time The work that is requested to be carried out by Viessmann will be billed in accordance with the latest Viessmann pricelist. Place / Date Signature Final decommissioning and disposal Viessmann products can be recycled. Components and substances from the system are not part of ordi- nary household waste.
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AWBT-M-E-AC Including the Vitotronic 200, type WO1C heat pump control unit We, Viessmann Werke GmbH & Co. KG, D-35107 Allendorf, declare as sole responsible body that the named product complies with the provisions of the following directives and regulations: 2014/68/EU...
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Keyword index Keyword index Components............39, 41 Air discharge.............. 14 Compressor............87, 88 Air intake..............14 Compressor max. tilting angle........15 Air short circuit............13 Concrete foundations..........17 Air vent valve, secondary circuit.........85 Condensate drain........12, 16, 17, 18 Alignment..............31 Condensate pan............12 Ambient temperatures..........20 Connecting cable, indoor/outdoor unit.......
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