Combustion Research Reflect-O-Ray EDS 6 Installation, Operating, Maintenance And Parts Manual
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Combustion Research Reflect-O-Ray EDS 6 Installation, Operating, Maintenance And Parts Manual

Gas fired, low intensity infrared vacuum vented infrared heating systems
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FOR YOUR SAFTEY
If you smell gas:
1. Open windows
2. DO NOT try to light any appliance
3. DO NOT use electrical switches
4. DO NOT use any telephone in your
building
5. Leave the Building
6. Immediately call your local gas
supplier after leaving the building.
Follow gas supplier's instructions.
7. If you cannot reach your gas
supplier, call the fire department.
!
WARNING
Fire Hazard
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
Some objects will catch fire or explode
when placed near this heater.
Failure to follow these instructions can
result in death, injury or property
damage.
This equipment, its related accessories and by-products of operation, contain chemicals
(including carbon monoxide) known to the State of California to cause cancer, birth defects,
or other reproductive harm. For more information go to www.P65Warnings.ca.gov
Read and understand these installation, operating and maintenance
instructions thoroughly before installing or servicing this equipment. Only
trained, qualified gas installation and service personnel may install or
service this equipment.
Installer
Please take time to read and understand these
instructions prior to any installation. Installer must
give a copy of this manual to the owner
Keep this manual in a safe place in order to provide
your serviceman with the necessary information.
Combustion Research Corp.
2516 Leach Rd.
Rochester Hills, MI 48309-3555
Telephone: 248.852.3611
Fax: 248.852.9165
www.combustionresearch.com
Issue Date: 9/22/2008
COMBUSTION RESEARCH CORPORATION
Gas fired, Low Intensity Infrared Vacuum
WARNING
!
Owner
Revision Date: 1/1/2019
EDS 6
Vented Infrared Heating Systems
Installation, Operating, Maintenance
Rev. 5a
and Parts Manual
TM
TM
Bulletin R6-080922

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Summary of Contents for Combustion Research Reflect-O-Ray EDS 6

  • Page 1 COMBUSTION RESEARCH CORPORATION FOR YOUR SAFTEY If you smell gas: 1. Open windows 2. DO NOT try to light any appliance EDS 6 3. DO NOT use electrical switches 4. DO NOT use any telephone in your building 5. Leave the Building Gas fired, Low Intensity Infrared Vacuum 6.
  • Page 2 The use of such chemical piping, electrical wiring, venting, etc. must be thoroughly compounds in or near the enclosure should be avoided understood before proceeding with the installation. where a longer life of the burner, tubing and other parts is desirable. Combustion Research Corporation...

  • Page 3: Table Of Contents

    All rights reserved. No part of this work covered by the copyrights hereon in may be reproduced or copied in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without written permission of COMBUSTION RESEARCH CORPORATION, Inc. Combustion Research Corporation...
  • Page 4 ® Reflect-O-Ray EDS 6 Installation, Operation & Service This Page Intentionally Left Blank Combustion Research Corporation...
  • Page 5 Please contact Combustion radiant tubes used on this system as well as various venting Research Corp. or your Combustion Research Corp. components have sharp edges. The use of gloves will also independent representative to obtain signs or labels.
  • Page 6 P/N 800.06 Rating Plate Label P/N 900.2601 Burner Side View Gas Connector Label P/N 900.2713 Control Side Access Control Cover (Inside) Wiring Diagram Label P/N 800.21F Top View (Control Cover) Operating Instructions Label P/N 900.2701 Combustion Research Corporation Page 2...

  • Page 7: Warning Symbols

    Claims for damaged material, or shortages that were not evident upon receipt of shipment must be reported to carrier 2. In other sections of aircraft hangers, such as shops or and Combustion Research Corporation Sales offices communicating with airplane storage or servicing Representatives within 72 hours.

  • Page 8: Installer Qualifications & Responsibility

    GENERAL CONSIDERATIONS Canada: Refer to Canadian Electrical Code CSA C22.1 Part 1 (latest edition). Combustion Research Corporation Factory Representatives GAS INPUT LINES are experienced in the application of this equipment and can be called on for suggestions about installation which can The method of pipe sizing must conform to the U.S.

  • Page 9: Tube Length Requirements

    TEE. 80’ + 20’ + 90’ = 190’ From Vacuum Exhauster to either burner. * - In multiple burner systems the radiant tubing runs do not have to be equal or balanced in length. Combustion Research Corporation Page 5...

  • Page 10: Eds

    A temporary sign can be found at the end responsibility to assure that adjacent materials are of this manual. Contact your sales representative or protected from degradation. Combustion Research Corporation for this self adhesive label – P/N 5566.006. 12” 12”...
  • Page 11 “E” Exposed “U” Bend Without Model No. “U” Bend With Reflector Reflector. Distance Measured Installed As Shown From Edge of Radiant Tube 0610.NG/LP & 0600.NG/LP 18” 36” UN-VENTED CLEARANCE 18” (46 cm) 18” (46 cm) Combustion Research Corporation Page 7...

  • Page 12: System Installation 8

    End View BY CHAIN - USE THREADED ROD, ANGLE IRON, ETC. If chain is not supplied by Combustion Research Corporation, furnish a chain with a minimum 90 lb. workload (trade size #3 or larger). Weld Seam Positioned on Bottom Of Tube CAUTION: This infrared tube system will expand and The first hanger should be located approximately 5"...
  • Page 13 Hanger Hanger Hanger Hanger Hanger Support 59" 59" 118" 59" 59" 59" 5" 0604.AS.16 – Aluminized Steel Combustion Tube 0604.AS – Aluminized Spiral Tube INSTALL COMBUSTION TUBE WITH WELD SEAM ON BOTTOM ! IMPORTANT ! Combustion Research Corporation Page 9...

  • Page 14: Suspension Methods

    VERTICAL FASHION WHEN INITIALLY INSTALLED (BURNER NOT FIRING). WARNING If chain is not supplied by Combustion Research Corp., furnish a chain with a minimum 90 lb. workload (trade size #3 or larger). A minimum of 12" (30 cm) of hanging chain COLLAPSE, FIRE AND EXPLOSION HAZARD is recommended.

  • Page 15: Seismic Restraint Suspension

    Punch or drill a small hole in the reflector near the hanger. Insert 14 Ga. wire through the hole and encircle the hanger. Twist ends together while maintaining a loose loop. “Hog Rings” may also be used. Combustion Research Corporation Page 11...

  • Page 16: Reflector Installation 12

    Make sure expansion joint is in every straight run - see next page. f. Check all reflector hangers and supports for location and make sure reflectors are straight and in line. g. Make sure all combination hanger hooks are closed. Page 12 Combustion Research Corporation...
  • Page 17 Secure To Connecting Reflector Exhauster With Sheet Metal Screws REFLECTOR TEE CONNECTION Expansion Field Cut Reflector To Provide Joint Clearance For Radiant Tube Reflector Expansion Joint Use Sheet Metal Screws To Secure "Tee" In Place Burner Page 13 Combustion Research Corporation...

  • Page 18: Damper Types

    Burner Flow 0441.00 DAMPER ASSEMBLY Install Handle On Side, Or Bottom Of Tube (Position locating holes as shown) NOTE: 0641.00 damper assembly for use with single burner systems and when DAMPER TEE'S are not used. Page 14 Combustion Research Corporation...

  • Page 19: Connecting Burner To Radiant Tube

    18. the gas piping. See Warning on page 17. NOTES: Heater must be independently supported and not Combustion Research Corporation does not recommend rely on the gas or electrical line for any of its support. If rigid construction. there is not a convenient point for suspending the hanging chain above the heater DO NOT try to "stretch"...

  • Page 20: Gas Supply 16

    15,080 12,330 10,620 122,900 86,900 71,000 61,400 55,000 50,200 43,450 38,600 27,500 22,570 19,400 201,000 142,700 115,000 100,300 89,800 82,100 71,800 63,000 44,900 36,700 31,590 418,000 295,000 240,800 208,500 186,800 170,800 148,000 131,200 93,400 73,400 65,600 Page 16 Combustion Research Corporation...
  • Page 21  United States - Use only the 1” inside diameter, 36” long stainless steel flexible gas connector as supplied by Combustion Research Corporation.  Canada – Use approved gas connector as outlined in B149 Codes; Type 1, 1” inside diameter, minimum 36”...

  • Page 22: Combustion Air Supply

    When used as an elbow, form flex into a "SOFT" sweeping elbow 0614.00 Inlet vent shown. Burner assembly 1810.VT.600 may also be used. Galvanized sheet metal TEE and cap by installer. DO NOT USE AN ELBOW Page 18 Combustion Research Corporation...

  • Page 23: Vacuum Exhausters

    PN - 0634.SS Flex & Clamps PN - 0634.SS Flex & Clamps PN - 0607.AS - TEE PN - 0607.AS - TEE Vacuum Exhauster Secure with sheet Vacuum Exhauster Secure with sheet metal screws metal screws Combustion Research Corporation Page 19...

  • Page 24: Venting

     When side wall venting with a vent cap there must be a stainless steel bird screen as standard when furnished by minimum of 36” (1 m) clearance above to any building Combustion Research Corporation. overhang. Extend the vent past the building overhang as necessary.
  • Page 25 Max. 12" minimum four, #10 SM screws For combustible walls maintain a minimum of 4" (10 cm) clearance around exhaust duct. If necessary the installer shall fabricate exterior wall flashing (Min. 16 Ga. galvanized steel construction) Combustion Research Corporation Page 21...
  • Page 26 “Category III”. The following venting materials A maximum of 20’ (6 m) of vent pipe with a maximum of two supplied by Combustion Research Corp. are certified for use 90°elbows (supplied by Combustion Research Corp.) may and is to be installed as illustrated below.
  • Page 27 PN - 634.SS Exhaust Flex Vent Cap Vacuum Exhauster 6 ft. (1.8 m) Minimum Use Combustion Research Corp. supplied 16” (41 cm) rectangle to round (6”/15 cm) adapter. Seal 18” (46 cm) joints with RTV silicone supplied. Vent Cap 6” (15 cm) dia. single wall vent pipe. Pitch ¼”...
  • Page 28 Vacuum Exhauster Single wall (Min. 26 ga.) 4" (10 cm) dia. for Use Combustion Research Corp. combined inputs up to 100 MBH or 6" (15 cm) supplied rectangle to round 4” (10 CM) dia.
  • Page 29 The following single wall venting materials, available form ‘Category III’ vent materials. The amount of potential Combustion Research Corp., are also certified for use. exhaust gas leakage is low and normal natural building Vent Pipe Materials infiltration and/or mechanical ventilation would be more ...
  • Page 30 Weather Cover must come to Install Bird Screen bottom of motor. In Outlet Wall Mount bracket assembly by installer Install 0634.SS flex on the inside of the building – Use radiant tube for wall penetration. Page 26 Combustion Research Corporation...

  • Page 31: Electrical Wiring & Control Panels

    8 voltage furnished by the utility. percent = 80 percent of length shown, etc. Combustion Research Corporation Page 27...
  • Page 32 115V - 60Hz - 1 PHASE FUSED BY OTHERS BREAKER - BY INSTALLER 1 POLE, 115 V THERMOSTAT VACUUM EXHAUSTER 1 HP, 60 Hz, 115 VOLT 1 POLE 15 AMP DISCONNECT SWITCH 115V - 24V, 40VA TRANSFORMER BURNER Page 28 Combustion Research Corporation...
  • Page 33 5500.00 CONTROL PANEL PRE & POST PURGE W/115V T/STAT Custom control panels can be made. Consult your representative or Combustion Research Corporation with your requirements. Combustion Research Corporation Page 29...

  • Page 34: Burner Wiring Schematics

    ® Reflect-O-Ray EDS 6 Installation, Operation & Service BURNER INTERNAL WIRING ® Internal Wiring Diagram for Reflect-O-Ray EDS 6 Systems Fenwall Ignition Control Point To Point Diagram Ladder Diagram Page 30 Combustion Research Corporation...

  • Page 35: Burner Technical Data

    Manifold Pressure Tap Inlet Pressure Tap Manifold Pressure 1/8" NPT (3.2mm) Adjustment (Under Cap) 3.5” W.C. 10.0” W.C. Natural Gas Propane Gas  Pressure Equivalents 1 in. W.C. = 0.58 oz/sq. in. or 2.49 millibars Combustion Research Corporation Page 31...

  • Page 36: Burner Setup 31

    13.5” W.C. (3.35 Kpa) for Propane Gas. desired room temperature. VACUUM TEST CONNECTIONS Remove 1/8” NPT plug Remove 1/8” NPT plug and attach water and attach water manometer tube when manometer tube using outside air “HOT Vacuum 0.5” W.C. Page 32 Combustion Research Corporation...

  • Page 37: System Sequence Of Operation

    BEFORE BURNER SYSTEM STARTUP position and tag to prevent unexpected application of power. 1. System has been installed to Combustion Research 4. Be careful when touching the exterior of an operating Corporation recommendations in Installation Manual motor. It may be hot enough to be painful or cause and nameplate data.
  • Page 38 This results in a slight spitting of this moisture out and CAN/CGA 1-B149.1 and .2 for Canada. Units of the fan discharge for approximately 4 minutes from installed in aircraft hangars should be in accordance initial start-up. with ANSI/NFPA 409-(current standard) for USA and Page 34 Combustion Research Corporation...
  • Page 39 3. NORMAL OPERATING MODE: All three lights are on. The burner will continue to fire in the normal mode until the thermostat is satisfied. Combustion Research Corporation Page 35...

  • Page 40: System Shut Down & Maintenance

    Replace or repair. there are no loose spade connections or broken wires. Radiant Tubing: The Radiant Tubing should be inspected at the beginning of every heating season. Look for cracks, holes, physical damage, etc. Replace as needed. Page 36 Combustion Research Corporation...
  • Page 41 5. The gas control must be replaced in case of any terminals at gas control. physical damage, tampering, bent terminals, missing 4. If no voltage is present, check control circuit for proper or broken parts, stripped threads, and evidence of operation. exposure to heat. Combustion Research Corporation Page 37...
  • Page 42 4. Dusty, wet or corrosive environment. Since these environments can cause the gas control to deteriorate more rapidly, the system should be checked more often. Page 38 Combustion Research Corporation...

  • Page 43: Trouble Shooting Flow Chart 39

    Are the caps securely jumper wire across Replace or install as installed on the vacuum there terminals on the needed. test ports? pressure switch. Is there 24 volts to the Replace pressure switch. ignition control? Combustion Research Corporation Page 39...
  • Page 44 Replace damaged Replace ignition control. component. Replace ground wire. Does the burner and vacuum exhauster shut Replace thermostat. off when the temperature is satisfied? END OF TROUBLE SHOOTING Page 40 Combustion Research Corporation...

  • Page 45: Burner Parts List 41

    ® Reflect-O-Ray EDS 6 Installation, Operation & Service REPLACEMENT PARTS – BURNER ASSEMBLY Combustion Research Corporation Page 41...
  • Page 46 Fitting - 3/4" NPT Elbow - Black 1184.00 Nipple - 3/4" NPT x Close, Black 1220.13X Air Flow Pick-Up Tube Assembly 600.06 Air Orifice Plate - Used On 0600.NG/LP, 240K Btu/hr Assemblies 1142.05 #8 Sheet Metal Screw Page 42 Combustion Research Corporation...

  • Page 47: Vacuum Exhauster Parts List

    ½ HP Motor – 3450 RPM – 115v/230v, 50 Hz 5320.00 1 HP Motor – 3450 RPM – 115v/230v, 50 Hz 1063.11 3/8” x 16 x1” Long Hex Bolt w/Spot Lock 1112.01 5/16” Plated Flat Washer Combustion Research Corporation Page 43...

  • Page 48: System Accessories

    Aluminum, bright “TEE”, requires field assembly. Wt. 1 lbs. 0315.AS SCREW & SEALER PAC High temperature paste sealer for all swaged radiant tube joints and self drilling and tapping screws. Use two PAC’s per each burner system. Wt. 0.25 lbs. Page 44 Combustion Research Corporation...
  • Page 49 6.0” standard radiant tube Wt. 18 lbs. 17.5” 35” 0607.AS.C STANDARD TEE W/DAMPERS 5” 6.0” DIA. Aluminized steel “TEE” with dampers at 90°. All three legs swaged to fit into 6.0” standard radiant tube Wt. 18 lbs. 17.5” Combustion Research Corporation Page 45...
  • Page 50 ROOF OR WALL VENT Round, 6” dia. high wind vent cap. Connects to “B” vent Wt. 2.00 lbs. 5487.00 THERMOSTAT Line voltage, moisture proof, 40°F to 110°F NEMA 4X enclosure – 16 FLA Wt. 1.5 lbs. Page 46 Combustion Research Corporation...
  • Page 51 90 lbs. Wt. 6.5 lbs. 1800.SH.000 “S” HOOKS Box of 50, zinc plated “S” hooks. Wt. 2 lbs. HIGH PRESSURE REGULATOR - For Natural gas, 5221.04 2 lbs. to 7.0" W.C., ¾" NPT Wt. 1.5 lbs. Combustion Research Corporation Page 47...

  • Page 52: Warranty Statement And Terms And Conditions 48

    LIMITATIONS AND CONDITIONS FOR EXTENDED 10 YEAR WARRANTY The Extended Warranty is a special offer made by Combustion Research Corporation (CRC) to Buyers-For-End-use of CRC products to give them an extra term of replacement part protection. The Extended Warranty covers the infrared emitter tubing.
  • Page 53 LIMITATIONS ON STANDARD AND EXTENDED 10 YEAR WARRANTY These Warranties are the only warranties offered by Combustion Research Corporation (CRC) and are in lieu of all other warranties either express or implied. CRC shall not be liable for any special, incidental or consequential damage, such as damage to a building or persons or things within a building due to any kind of radiant energy heating system failure.
  • Page 54 ® Reflect-O-Ray EDS 6 Installation, Operation & Service This page intentionally left blank Combustion Research Corporation Page 50...

  • Page 55: Sample Clearance To Combustible Sign

    In storage areas where stacking of materials may occur, the installer must provide signs that specify the maximum stacking height so as to maintain the required clearance to combustibles. The following is a temporary sign that can be used until a permanent label is obtained from your representative or Combustion Research Corporation - Request P/N 5566.006. Attach ®...
  • Page 56    ...
  • Page 57    ...
  • Page 58 COMBUSTION RESEARCH CORPORATION 2516 Leach Road, Rochester Hills, Michigan 48309-3555 Telephone No. 248.852.3611 www.combustionresearch.com...

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