HERO Splendor Pro Manual
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HERO Splendor Pro Manual

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PREFACE
Thank you for selecting a Hero MotoCorp Splendor Pro. We wish you many miles of
continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy.To
achieve this we commit ourselves to continue product innovations to improve
environment compatibility, comply with all applicable legislation including
environment legislation and strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat Stage-III norms) regulation for
emission, safety & noise levels. We are also using non asbestos brake shoes and engine
gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp Splendor Pro. Please take time to read it carefully. As with any fine machine,
proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

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  • Page 1 PREFACE Thank you for selecting a Hero MotoCorp Splendor Pro. We wish you many miles of continued riding pleasure in the years ahead. We, at Hero MotoCorp, are committed to demonstrate excellence in our environment performance on a continual basis, as an intrinsic element of our corporate philosophy.To...
  • Page 2 AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. Hero MotoCorp Limited. RESERVES THE RIGHT TO MAKE CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Limited.

  • Page 3: Table Of Contents

    MAINTENANCE SCHEDULE ACCESSORIES AND MODIFICATIONS STARTER SWITCH CLUTCH SWITCH BRAKE WEAR INDICATORS STEERING LOCK HELMET LOCK FUSE REPLACEMENT STOP LAMP SWITCH SIDE STAND INDICATOR/ SIDE STAND SWITCH 14 FUEL VALVE SIDE STAND HEADLAMP ADJUSTMENT CATALYTIC CONVERTER AIR SUCTION VALVE BRAKING / PARKING ANTI THEFT TIPS UTILITY BOX SAFETY PRECAUTIONS...
  • Page 4 YYYYY Manufacturer Vehicle Year of Assembly Month of Serial Engine Year of Assembly Month of Serial Code Description Mfg. Plant Mfg. Number Description Mfg. Plant Mfg. Number Model Code.: Model Engine Splendor Pro (Electric Start / Drum / Cast Wheel)
  • Page 5 PRODUCT SPECIFICATION ITEM SPECIFICATIONS DIMENSIONS 2000 mm 720 mm 1040 mm 1230 mm Saddle Height 785 mm 159 mm WEIGHT 112 kg CAPACITIES 0.95 litre at disassembly 0.75 litre at draining 11.0 litres (minimum) 1.4 litres (usable) 163 ml ENGINE 5.74 kW (7.8 Ps) @ 7500 r/min 9.0 :1 97.2 cc...
  • Page 6 ITEM SPECIFICATIONS CHASSIS AND SUSPENSION Front Suspension Telescopic Hydraulic Shock Absorbers Swing Arm with 5 step adjustable Hydraulic Rear Suspension Shock Absorber Trail length 80 mm 2.75 x 18 - 42P / 4 PR 2.75 x 18 - 48P / 6 PR Front Brake/ Rear Brake Drum Type Dia 130 mm/ 110 mm Front Wheel...
  • Page 7 9. To make yourself more visible, wear bright reflective clothing that fits well. 10. Take care of loose / hanging clothes while solo / pillion riding. 11. Get your motorcycle serviced regularly by the Authorised Hero MotoCorp workshop.

  • Page 8: Accessories And Modifications

    ACCESSORIES & MODIFICATIONS Modifying your motorcycle or using non- • Do not pull a trailer or sidecar with Hero MotoCorp accessories can make your motorcycle. This motorcycle was not designed for these attachments, your motorcycle unsafe. Before you and their use can seriously impair your consider making any modifications or motorcycle's handling.
  • Page 9 Genuine Engine Oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil recommended by Hero MotoCorp and make sure you change it every 6000 kms.
  • Page 10 DESCRIPTION 9 10 11 (1) Turn signal indicator (11) Fuel gauge (12) High beam indicator (2) Front turn signal lamp (13) Side stand indicator (3) Horn switch (14) Rear view mirror (4) Turn signal switch (15) Front brake lever (5) Headlamp switch (16) Throttle grip (6) Passing switch (17) Electric starter switch...
  • Page 11 LEFT SIDE VIEW (1) Fuel valve (7) Side stand (13) Tail/Stop lamp (2) Carburetor (8) Pillion foot rest (14) Rear carrier (3) Gear shift pedal (9) Women pillion step (15) Helmet lock (4) Rider foot rest (10) Saree guard (16) Left side cover (5) Main stand (11) Reflex reflector (17) Air suction valve...
  • Page 12 (1) Pillion foot rest (6) Utility box (11) Battery compartment ( inside) (2) Kick start pedal (7) Front suspension (12) Seat (3) Rider foot rest (8) Headlamp (13) Re ar turn signal lamp (4) Oil level dipstick (9) Front visor (14) Rear suspension (5) Rear brake pedal (10) Starter motor...
  • Page 13 PARTS FUNCTION INSTRUMENTS AND INDICATORS headlamp. Sl. No. Description Function Speedometer Indicates driving speed Odometer Shows accumulated mileage Gear shifting Maximum operating speed in each gear. Neutral indicator Light glows when vehicle is in neutral Fuel gauge Indicates approximate fuel quantity Side stand indicator Light glows when the vehicle is parked on the side stand High beam indicator...
  • Page 14 IGNITION SWITCH “ON” Position “OFF” Position / Lock Open “LOCK” Position “ON” The engine can be started, Turn signal lamps, Horn, Tail/Stop lamp, Fuel Gauge and Pass Lamp will be functional Engine cannot be started and no “OFF” electrical system will be functional. Steering can be locked “LOCK”...
  • Page 15 LEFT HANDLEBAR CONTROLS A S I N G Passing switch Dimmer switch Functions in DC when the passing switch knob is pressed in the following condition. 1. Headlamp switch is “OFF”. Turn signal lamp switch 2. Headlamp switch is “ON” but on low beam. Shift the turn signal knob sideways for Headlamp switch right/left indications and leave it to come...

  • Page 16: Starter Switch

    STARTER SWITCH Ensure starter switch (1) is operated when Never hold starter switch continuously for the vehicle is in neutral gear. If the vehicle more than 10 seconds as continuous is engaged in gear press the clutch lever cranking of engine will drain the battery. before operating the starter switch.

  • Page 17: Helmet Lock

    HELMET LOCK To open lock (1), insert key and turn it anti-clockwise. To lock, push knob (2) all the way inside. (1) Side stand indicator SIDE STAND SWITCH A side stand switch (2) is provided in the side stand, when the vehicle is parked on side stand (Ignition Switch “ON”), the (2) Knob switch enables the side stand indicator...

  • Page 18: Fuel Valve

    FUEL VALVE The three way fuel valve is on the left side of the carburetor. At “OFF”, fuel cannot flow from the tank to the carburetor. Turn the valve “OFF” whenever the motorcycle is not in use. (2) “ON” Position At “RES”, fuel will flow from the reserve fuel supply to the carburetor.
  • Page 19 NOTE Do not operate the motorcycle with the fuel valve in the “RES” position after refilling. You may run out of fuel, with no reserve. Do not keep the fuel valve between “ON” and “OFF” position while riding, since this may drain reserve fuel from the Tank.
  • Page 20 ENGINE OIL TOP UP ENGINE OIL PROCESS Use hero genuine engine oil or 1. Start the engine & let it idle for 3-5 recommended grade oil. minutes. BRAND: Hero 4T plus GRADE: SAE 10W 30 SL Grade (JASO MA2). Manufactured by : 1.
  • Page 21 ENGINE OIL REPLACEMENT 8. Make sure that oil level is at the upper level mark of the oil level dipstick with PROCESS the motorcycle parked on its main stand on level ground, and that there are no oil leaks. Drain engine oil with the engine warm and the motorcycle parked on its main stand.
  • Page 22 TYRES 2.75 The recommended “Cold” tyre pressures are : 1.75 kgf/cm (25 psi) 1.75 kgf/cm (25 psi) 2.00 kgf/cm (28 psi) 2.50 kgf/cm (36 psi) Over inflation / under inflation will affect the performance.
  • Page 23 Also, if you hit a pothole or hard object, pull to the side of the road as soon as you safely can and carefully inspect the tyres for damage. Check the tread wear indicator for tyre wear.
  • Page 24 PRE - RIDE INSPECTION 36 & 37). 38 to 40). 34). Lamps and Horn - check that headlamp, tail/stop lamp, turn signal lamps and horn function properly. 12. Air Suction Valve - make sure that all tube connections are secured properly. Front and rear brakes - check 13.
  • Page 25 STARTING THE ENGINE Turn the fuel valve Open the throttle slightly & press the starter switch. (Alternatively kick pedal can be used for starting). Select indicator glows on NOTE : • To start the engine in any gear position using the electric starter, press the clutch lever and push the starter switch.
  • Page 26 Recommended Shifting Speed 0-20 km/hr 15-30 km/hr 20-40 km/hr 30 km/hr and above RIDING...

  • Page 27: Braking / Parking

    All your actions should be smooth under these conditions. sudden Do not shift gears without operating clutch accelerations, braking or turning may and without closing the throttle otherwise cause loss of control. For your safety, this would lead to damage of gears. exercise extreme caution when BRAKING braking, accelerating or turning.

  • Page 28: Anti Theft Tips

    ANTI-THEFT TIPS UTILITY BOX 1. Always lock the steering and never To store some important utility items a utility box has been provided. leave the key in the ignition switch . 2. Park your motorcycle in a locked garage whenever possible. 3.
  • Page 29 FIRST AID KIT TOOL KIT The tool kit (1) is stored in the utility box. The first aid kit (2) is stored in the utility Some emergency repairs, minor box. Some emergency first aid can be adjustments and parts replacement can be performed by medicine contained in the kit.

  • Page 30: Safety Precautions

    * Carbon monoxide poisoning from engine exhaust. Remember that your Authorised Hero Be sure there is adequate ventilation MotoCorp Dealer knows your motorcycle whenever you operate the engine. best and is fully equipped to maintain and repair it.

  • Page 31: Maintenance Schedule

    MAINTENANCE MAINTENANCE SCHEDULE Dear Customer, We would strongly recommend the following schedule, to keep your motorcycle in perfect running condition and healthy environment. Motorcycle subjected to severe use or ridden in dusty area will require more frequent servicing. 1st 60 Next 100 Next 100 Next 100 Next 100 Next 100 3000-3500 6000-6500 9000-9500 12000- 15000-...
  • Page 32 Replace once in every two years or 30000 kms. whichever is earlier. Check idle CO emission along with idle r/min CO adjustment (if required). Visit Authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms.
  • Page 33 OIL FILTER SCREEN & Remove centrifugal filter cover (7) & CENTRIFUGAL FILTER clean centrifugal filter (8) with non flammable high flash point solvent (kerosene). Remove the kick starter pedal (1), Reinstall the centrifugal filter cover, disconnect the clutch cable (2), remove right crankcase cover, kick starter the muffler (3), remove the rider pedal, rider foot rest and muffler.
  • Page 34 SPARK PLUG Recommended spark plugs : NGK-CR7HSA, BOSCH-UR4AC, Champion-P-RZ9HC (Federal Mogul) number; consult Authorised Hero MotoCorp workshop on this if required. Clean any dirt around the spark plug base. spark plug wrench provided in the tool bag.
  • Page 35 AIR CLEANER The air cleaner element is of Dry Paper Pleated type it should be serviced at regular intervals (page 28). When riding in dusty areas, more frequent service may be necessary. Insert the ignition key into the side cover lock (1). Remove the side cover (2) by turning the key clockwise.
  • Page 36 (9) Air cleaner element (10) Element holder The Air Cleaner Element should be cleaned by blowing moisture free pressurized air. 5. Replace it earlier if it becomes very dirty, Start cleaning by directing the air nozzle damaged on surface or on the sealing area. (11) inside the element and cleaning it by Install the air cleaner element on holder, rotating the element about its axis.
  • Page 37 THROTTLE OPERATION Slide the grommet (2), loosen the lock nut (3) and turn the adjuster (4). (2) Grommet (3) Lock nut (4) Adjuster VALVE CLEARANCE (1) Free play 2-6 mm...
  • Page 38 This condition can be determined by moving the rocker arms. If they are free, it is an indication that the valves are closed and the piston is in compression stroke. If they are tight, the valves are open, rotate the flywheel 360 anticlockwise and re-align the 'T' mark with the index mark.
  • Page 39 Hero MotoCorp workshop. a slight drag on the feeler gauge. After tightening the lock nut, check again the If air screw is tampered it affects the overall clearance. performance characteristics of the vehicle. CARBURETOR (1) Throttle stop screw (A) Decrease r/min...
  • Page 40 If proper adjustment cannot be obtained or (1) Free play 10-20 mm (2) Clutch lever the clutch does not work correctly, visit your Authorized Hero MotoCorp workshop. Check that the clutch cable routing is correct.
  • Page 41 CHAIN (1) Drive chain (2) Hole cap (3) Drive chain slack 25 mm Turn the chain to view chain lock plate (4) inside the hole. Ensure that the “OFF” park chain lock plate open end (5) is installed in the opposite direction of the chain rotation.
  • Page 42 drive chain slack is obtained. Turn the adjusting nut clockwise to decrease the slack or anticlockwise to increase the slack of the chain. Align the chain adjuster index mark (5) w i t h t h e c o r r e s p o n d i n g s c a l e graduations (6) on both the sides of the swing arm equally.
  • Page 43 NOTE Visit authorised Hero MotoCorp workshop for inspection, cleaning, lubrication and adjustment of drive chain at every 2000 kms. Park the motorcycle on its main stand. (2) Sleeve nut (3) Drive chain lock nut (4) Drive chain adjusting nut If adjustment is necessary, turn the...
  • Page 44 Apply the brake several times and check If proper adjustment cannot be obtained by for free wheel rotation when released. this method, visit your Authorized Hero MotoCorp workshop. Park Measure the distance of brake pedal (1) moves before the brake starts to take hold.

  • Page 45: Brake Wear Indicators

    Front Brake Wear Indication (4) Brake joint pin If proper adjustment cannot be obtained by this method, visit your Authorised Hero MotoCorp workshop.
  • Page 46 Maintenance-Free (sealed) type. If your battery seems weak and/or electrolyte is leaking (causing hard starting or other electrical troubles), contact your Authorised Hero MotoCorp workshop. The battery (1) is located behind the right NOTE : side cover.
  • Page 47 (available on the top of right side cover). Battery charging 3. Disconnect the negative (-) terminal lead Always visit your Authorised Hero from the battery first, then disconnect MotoCorp workshop if you see any the positive (+) terminal lead.

  • Page 48: Fuse Replacement

    4. Remove the battery clamp bolt (page 43). Never use a fuse with a different rating 5. Pull out the battery from the battery box. from that specified. It may lead to Battery installation serious damage to the electrical system or a fire due to short circuit.

  • Page 49: Side Stand

    (2) should not glow. 4. If the side stand indicator (2) does not operate as described in steps 2 or 3, please visit your Authorised Hero MotoCorp workshop. (1) Stop lamp switch (A) Advance (2) Adjusting nut...

  • Page 50: Headlamp Adjustment

    HEADLAMP ADJUSTMENT Headlamp is factory pre-set. However in headlamp case of adjustment required, please follow the steps as given below : Headlamp adjustment is done by the headlamp adjusting screw (1) located below headlamp. Park the motorcycle on level ground. Adjust the headlamp beam vertically by rotating the screw.
  • Page 51 1. Raise the front wheel off the ground. 2. Remove the speedometer cable (1) by pressing tab (2) & pulling cable out. 3. Disconnect the brake cable (3) from brake arm (4) and brake panel (5) by removing the front brake adjusting nut (6).
  • Page 52 brake pedal. Disconnect the brake stopper arm (4) from the brake panel (5) by removing split pin (6) and nut (7). Remove the axle nut (8) and pull out the axle (9). Remove the wheel. Axle nut torque : 5.4 kgf-m Brake stopper arm nut torque : 2.2 kgf-m Adjust the brake (page 41 &...

  • Page 53: Catalytic Converter

    Our authorised dealership take all above mentioned precautions like recommended detergents and usage of muffler caps/ plugs during wash to ensure quality of wash. Do not use high pressure water (or air). It can damage certain parts of motorcycle. Always replace used split pins with new ones. in the exhaust to CO and H O (water vapour).

  • Page 54: Air Suction Valve

    AIR SUCTION VALVE (1) Air Suction Valve To meet emission standards this motorcycle is provided with the air suction valve. Air Suction Valve (1) supplies fresh air from the air filter to the exhaust manifold to convert carbon monoxide to carbon dioxide.
  • Page 55 BASIC TROUBLESHOOTING Fuel System Check fuel valve position Consult Authorised Hero MotoCorp Workshop Electric Starter Not Working Fuse Check Fuse Replace Fuse (ref. page 45) Weak Inspect Battery Consult Authorised Hero MotoCorp Workshop Loose Check connections, Ignition Secure connections switch / starter switch...
  • Page 56 No Spark At Spark Plug Replace Spark Plug / Adjust Spark Plug Gap (0.6 - 0.7 mm) Consult Authorised Hero MotoCorp Workshop Check Air Cleaner Consult Authorised Hero MotoCorp Workshop...
  • Page 57 Check Air Cleaner Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop Consult Authorised Hero MotoCorp Workshop...
  • Page 58 ROAD SIGNS...
  • Page 60 & conditions. Terms & conditions Splendor Pro vehicle is warranted for a period of 5 years or 70000 Km, whichever is earlier, from the date of purchase. It is advised that the purchaser avails all free and paid services from the Hero MotoCorp’s authorized workshop as per the recommended schedule, to be eligible for warranty benefits.
  • Page 61 LIMITATIONS OF WARRANTY THE WARRANTY SHALL NOT APPLY- If all free services/paid services/oil top-ups are not availed as per the recommended schedule at Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than SAE 10W30 SL Grade (JASO MA2).
  • Page 62 Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
  • Page 63 (s) which is/are considered to be the cause of non-compliance with the emission standards. The emission warranty shall be applicable only to those vehicles, which are being regularly maintained at Hero MotoCorp Authorised Dealers/Service Points in accordance with the maintenance schedule provided in the owner's manual.
  • Page 64 WHAT ARE THE BENEFITS OF HERO MOTOCORP GENUINE SPARE PARTS ? 4Assures long life 4Ensures economy for a long time 4Safety of vehicle and rider 4Peace of mind 4Value for money 4Assured quality...
  • Page 65 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Clutch Plate Material used is inferior Damages other parts of clutch like, clutch center and outer clutch Affects fuel efficiency Poor acceleration Cam Chain Kit Poor performance Reduced life Gasket Cylinder Head Improper sealing Engine knocking Leads to leakage and smoky exhaust Higher emission level...
  • Page 66 CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Element Air Cleaner Improper air filtration resulting in premature engine failure Affects fuel efficiency Poor engine performance Spark Plug Frequent stalling of engine Higher emission level Poor engine performance Affects fuel efficiency Brake Pads / Shoes Poor braking effeciency Rider safety - an issue Discs / Drum wear out, resulting in subsequent repair cost...
  • Page 67 Hero MotoCorp Ltd., 3rd Floor, Tower-A, DLF Centre Court, Sector-42, Golf Course Road, DLF Phase 5, Gurgaon -122002, Haryana, India. Tel: 0124-4754800, E-mail: delhi@heromotocorp.com Hero MotoCorp Ltd., 602, 6th Floor, Office Tower-1, Plot No BW58, Logix City Center, Sector-32, Noida – 201301. Tel: 0120-4631000, E-mail: noida@heromotocorp.com Hero MotoCorp Ltd., S.C.O-367-368, First Floor, Sector-34A, Chandigarh-160022, India.
  • Page 68 ZONAL/REGIONAL/AREA OFFICES NORTH ZONE Hero MotoCorp Ltd., Summit Building (10th Floor) Plot No TCG 3/3 Vibhuti Khand, Gomti Nagar Lucknow – 226010, India. Tel: 0522-4006594, E-mail: lucknow@heromotocorp.com Hero MotoCorp Ltd., C-19/134-B ,Third Floor I .P Grand, Lallapura, Sigra , Varanasi, Uttar Pradesh - 221010, India.

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