WAGNER PlastCoat 1030 Service Manual
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WAGNER PlastCoat 1030 Service Manual

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Service manual
with electrical repair instructions
for electrically instructed persons
of the J. Wagner GmbH
PC 1030
2369648 B
08 / 2021

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Summary of Contents for WAGNER PlastCoat 1030

  • Page 1 Service manual with electrical repair instructions for electrically instructed persons of the J. Wagner GmbH PC 1030 2369648 B 08 / 2021...
  • Page 2 PC 1030 Warning! Mortar spraying machines develop high spraying pressures. Attention − Danger of injury! Never reach into the spray jet with your fingers or hand! Never point the spray lance at yourself or other persons! Coating materials are caustic or irritating! Protect your skin and eyes! The following points are to be observed in accordance with the operating manual before every start-up:...

  • Page 3: Table Of Contents

    PC 1030 CONTENTS Contents ELECTRICAL REPAIR INSTRUCTIONS SERVICE MANUAL Basic Principles ______________________________ 19 Safety regulations ______________________________4 1.1 Electrically instructed person ___________________ 19 Important information on product liability __________6 1.2 Skilled electrician for defined tasks ______________ 19 Technical data _________________________________6 1.3 Legal foundations ____________________________ 19 1.4 Which tests must be performed _________________ 19 Required tools and auxiliary material _______________6 1.5 Five safety rules ______________________________ 20...

  • Page 4: Safety Regulations

    Cleaning and maintenance The mortar spraying machine PlastCoat 1030 may only be op- erated with a manometer. Only the mortar hose specified by Never decouple mortar hose or disassemble machine when the manufacturer may be used.
  • Page 5 Do not twist the mortar hose. Lay the mortar hose in such a way as to ensure that it cannot be tripped over. Only use WAGNER original-mortar hoses in order to ensure functionality, safety and du- rability. The risk of damage rises with the age of the mortar hose.

  • Page 6: Important Information On Product Liability

    In extreme cases the responsible authorities can prohibit the use of the entire unit (German in- dustrial employer’s liability insurance association and factory inspectorate). With original WAGNER accessories and spare parts, compli- ance with all safety regulations is guaranteed. OPERATING ELEMENTS AND TECHNICAL DATA...

  • Page 7: Replacing The Stator

    PC 1030 REPLACING THE STATOR REPLACING THE STATOR Dismantling Mortar spraying machine must be depres-  POWER ERROR surised. SPEED If necessary, set the selector switch briefly to “R” (reverse). Watch the manometer ––> 0 bar. Wear safety goggles. Disconnect external controls. Disassembly may only be carried out by the person who controls the machine.

  • Page 8: Shaft Seal

    PC 1030 ROTOR REPLACEMENT  SHAFT SEAL POWER ERROR SPEED Check the seals on the PC 1030 every month. • Move selector switch (fig. 16, 1) to “A” and set delivery vol- ume controller (2) to „0“. • Disconnect mains plug. •...
  • Page 9 PC 1030...

  • Page 10: Spare Parts List Plast Coat 1030

    PC 1030 SPARE PARTS LIST FOR PLASTCOAT 1030 SPARE PARTS LIST FOR PLASTCOAT 1030...
  • Page 11 PC 1030 SPARE PARTS ILLUSTRATION...

  • Page 12: Spare Partslist Frame

    PC 1030 SPARE PARTSLIST FRAME SPARE PARTS LIST FRAME ORDER NO. ITEM DESIGNATION 3142039 Ring nut M12 3069013 Square head plug 2367604 Guide pulley 348349 Wheel 9994902 Wheel cap Protective cap 2309787...

  • Page 13: Drive Assembly Plast Coat 1030

    PC 1030 DRIVE ASSEMBLY PLAST COAT 1030 DRIVE ASSEMBLY PLAST COAT 1030...

  • Page 14: Spare Parts List Controller

    PC 1030 SPARE PARTS LIST CONTROLLER SPARE PARTS LIST CONTROLLER ITEM ORDER NO. DESIGNATION ITEM ORDER NO. DESIGNATION Mains cable assy. (EU) 2362391 2313 482 Signal lamp (red) 2365766 Mains cable assy. (China) 2316 781 Adhesive label (front) Potentiometer assy. 2362393 2313 485 Coupler plug six-pole...
  • Page 15 PC 1030...

  • Page 16: Spare Parts List New Spray Lances

    PC 1030 SPARE PARTS LIST OF SPRAY LANCE SPARE PARTS LIST NEW PNEUMATIC AND AUTOMATIC SPRAYLANCE (2334 115, 2334 116)
  • Page 17 PC 1030 SPARE PARTS LIST OF SPRAY LANCE...

  • Page 18: Replacement Of Seals And O-Rings Of The New Lance

    PC 1030 REPLACEMENT OF SEALS AND O-RINGS OF THE NEW LANCE REPLACEMENT OF SEALS AND O-RINGS OF THE NEW LANCE 2338828 Assembly tools for the new PC lance Content of the kit 1, 2 Guiding tools for inserting the closing cylinder Inserting tool for the seal 2319 231 Assembly of the closing cylinder and new o-rings Attention! The inside of the lance body...

  • Page 19: Basic Principles

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES BASIC PRINCIPLES ELECTRICALLY INSTRUCTED PERSON In order to carry out work on electrical systems and equipment, a person must at least have training as an electrically instructed person. However, an electrically instructed person is not authorised to autonomously set up, modify or repair electrical systems and equipment.

  • Page 20: Five Safety Rules

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES Contents of BGV A3: The test as per BGV A3 is divided into a visual and a metrological test. Visual inspection: - Protective conductors (protection class I ) - Insulating parts - Housing - Connecting cables - Typeplate - Machine-specifi c components...

  • Page 21: Categorisation Of Protection Classes

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES Earthing and short-circuiting After ensuring safe isolation from the supply, the conductors and earthing must be connected together with short-circuit-proof earthing and shorting jumpers. With this measure, the upstream overcurrent protective devices trigger and the system is imme- diately isolated in the event of inadvertent restoration of power.

  • Page 22: Explanation Of Electric Variables And Components

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES EXPLANATION OF ELECTRIC VARIABLES AND COMPONENTS Dimensional unit Arithmetic unit Explanation Electric current in ampere Electric voltage in volts Electric voltage in kilo-volts Apparent electric power Electric power in watts Electric power in kilowatts Electric power in kilowatt hours Ω...
  • Page 23 PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES Operating voltage The operating voltage is the voltage present between the conductors during full function. External conductor External conductors are live conductors. Neutral conductor A neutral conductor is connected to the neutral point and star point, and is capable of contributing to the transmission of elec- trical energy.

  • Page 24: Functional Test Work Instructions

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES FUNCTIONAL TEST WORK INSTRUCTION FUNCTIONAL TEST OF CORD SET 1. Ensure safe isolation from the supply before commencing work. 2. A multimeter or test buzzer should be used for testing. The function should be checked fi rst of all. 3.

  • Page 25: Functional Test Of Switches/Buttons

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES FUNCTIONAL TEST OF SWITCHES/BUTTONS 1. Ensure safe isolation from the supply before commencing work. 2. A multimeter or test buzzer should be used for testing. The function should be checked fi rst of all. 3.

  • Page 26: Functional Test Of The Threephase Motor

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES FUNCTIONAL TEST OF THE THREEPHASE MOTOR 1. Ensure safe isolation from the supply before commencing work. 2. A multimeter should be used for testing; this must be set to ohm (Ω) and tested. 3.

  • Page 27: Replacing The Capacitor

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES REPLACING A 400 V CORD SET 1. Ensure safe isolation from the supply before commencing work. 2. First of all loosen the strain relief until the cable can be freely moved. 3. Disconnect the defective cable, noting the exact pin assignment. 4.

  • Page 28: Replacing The Earthing Contact Socket

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES REPLACING THE EARTHING CONTACT SOCKET 1. Ensure safe isolation from the supply before commencing work. 2. Loosen the fastening screws and remove the socket from the housing. 3. Loosen and remove all cables at the earthing contact socket, noting the contact confi guration. 4.

  • Page 29: Replacing The Ac Motor

    PC 1030 ELECTROTECHNICAL REPAIR INSTRUCTIONS: BASIC PRINCIPLES REPLACING THE AC MOTOR 1. Ensure safe isolation from the supply before commencing work. 2. First disconnect the defective motor, noting the exact pin assignment. 3. Now replace the motor. 4. Observe the pin assignment noted in point 2 when connecting the individual wires.Also ensure secure contact when con- necting the wires.

  • Page 30: Machine-Specific Documents

    PC 1030 CONNECTION DIAGRAM PC 830 MACHINE-SPECIFIC DOCUMENTS Connection diagram PC 1030...
  • Page 31 PC 1030 EUROPA-SERVICENETZ / EUROPEAN SERVICE NETWORK / RÉSEAU DE SERVICE APRÈS-VENTE EN EUROPE RETE DI ASSISTENZA EUROPEA / EUROPA – SERVICENETWERK J. Wagner Ges.m.b.H. DVA A/S Wagner Spraytech (UK) Limited Ottogasse 2/20 Marielundvej 48 C Innovation Centre 2333 Leopoldsdorf...

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Pc 1030

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