Page 1 Westfalia Separator Mineraloil Systems GmbH Mechanical Separation Division Instruction Manual and Parts List No.: 2058-9001-101 Edition: 0506 Designation: Mineral oil centrifuge with self-cleaning bowl Model: OSD 6-91-067...
Page 2 Mineraloil Systems GmbH Subject to modification! The authors are always grateful for comments and suggestions for improving the documentation. They can be sent to GEA Westfalia Separator Mineraloil Systems GmbH Werner-Habig-Str. 1 D-59302 Oelde © GEA Westfalia Separator 2058-9001-101 / 0506...
Page 3 Westfalia Separator Mineraloil Systems GmbH Mineraloil Systems GmbH Westfalia Separator D-59302 Oelde (F. R. Germany) Model ø Built in in mm Max. admissible rated bowl speed in min Max. admissible density in kg/dm of product Heavy liquid Solids kg/dm kg/dm min/max throughput m min/max temp.
Page 4 Westfalia Separator service personnel or if the machine is not applied in accordance with the intended use. Westfalia Separator shall not be liable for damage which occurs as a result of non-observance of the above. Warranty and liability condi- tions in the Conditions of Sale and Delivery of Westfalia Separator are not extended by the above.
Page 5: Table Of Contents
Westfalia Separator Mineraloil Systems GmbH Safety precautions Correct usage ..................10 Safety markings ..................10 1.2.1 Safety markings and their meaning ............11 Basic operating principles..............14 Bowl speed and product ................14 Demands relating to service personnel and spare parts .......15 Operations on the separator ..............16 1.6.1...
Page 6 Hoses and hose pipes ................83 4.2.3 Lubrication .....................84 4.2.4 Lubrication Chart ...................86 4.2.5 Table of lubricating oils ................88 4.2.6 Comments on table of lubricating oils for separators from Westfalia Separator ....................89 Bowl .......................90 4.3.1 Dismantling the bowl................92 4.3.2 Cleaning the bowl ................102 4.3.3 Cleaning the frame ................103...
Page 7 Westfalia Separator Mineraloil Systems GmbH Parts list Guide to ordering spare parts ..............169 Set of plates......................171 Frame, compl....................173 Brake bolt, complete..................174 Solenoid valve block, complete ................175 Solenoid valve block, compl................176 Drive, complete....................179 Clutch shoes.....................179 Set of drive parts – 50 Hz................180 Set of drive parts –...
Page 8 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 9: Safety Precautions
Westfalia Separator Mineraloil Systems GmbH Safety precautions Correct usage ..................10 Safety markings ..................10 1.2.1 Safety markings and their meaning ............11 Basic operating principles..............14 Bowl speed and product ................14 Demands relating to service personnel and spare parts .......15 Operations on the separator ..............16 1.6.1...
Page 10: Correct Usage
Any mode of operation deviating herefrom is not proper and correct. Prior to any intended deviation from the agreed operating mode, it is therefore imperative to obtain the consent of Westfalia Separator. Safety markings The safety markings (adhesive and metal plates) are attached to all separators on the hood and frame of the respective separator in such a way that they are clearly visible.
Page 11: Safety Markings And Their Meaning
Westfalia Separator Mineraloil Systems GmbH 1.2.1 Safety markings and their meaning The following safety markings must be attached to the separator as adhesive labels. Fig. 2 Refer to the machine documen- tation! • Every person who is assigned the task of installing, operating, main-...
Page 12 Westfalia Separator Mineraloil Systems GmbH Before carrying out work, dis- connect power to the all compo- nents of the monitoring system! Risk of injury due to electrical voltage and unintended start-up of the separa- tor! Before carrying out work on the...
Page 13 Westfalia Separator Mineraloil Systems GmbH Frequency converter operation! • When setting the frequency con- verter, do not exceed the admissible bowl speed (see nameplate) Note: This adhesive plate is only used for frequency converter operation. Fig. 7 Warning extreme surface...
Page 14: Basic Operating Principles
Westfalia Separator Mineraloil Systems GmbH Basic operating principles Separators are used for the separation of liquid mixtures or for the separation of solids out of liquids or liquid mixtures. High centrifugal forces are produced in the rotating bowl. Fig. 9 Under the influence of the centrifugal forces, separation of the liquid mixture and/or ejection of the solids particles takes place most rapidly.
Page 15: Demands Relating To Service Personnel And Spare Parts
Fig. 10 ability or warranty. • Deploy only well trained personnel for maintenance work, e.g. service per- sonnel from Westfalia Separator or personnel trained by Westfalia Separator. An incorrectly maintained/assembled machine poses a safety risk for the op- erators. 2058-9001-101 / 0506...
Page 16: Operations On The Separator
Westfalia Separator Mineraloil Systems GmbH Operations on the separator The separator works reliably, provided that it is operated and maintained in accordance with our operating instruc- tions. Fig. 11 Special attention must be given to: • assembly • starting • shutting-down •...
Page 17 Westfalia Separator Mineraloil Systems GmbH • After installing certain critical spare bowl parts, the bowl must be re- balanced. Fig. 14 • The bowl parts are arranged in fixed positions relative to one another. • Locking devices alignment marks must be in perfect condition.
Page 18: Electrical Appliances
Westfalia Separator Mineraloil Systems GmbH • Carefully fasten hood 1, feed and discharge housing 2 and centripetal pump 3. Fig. 18 1.6.2 Electrical appliances • The governing accident prevention regulations apply for the electrical appliances and installations. • The frequency and voltage of the power supply must correspond to the machine specifications.
Page 19 Westfalia Separator Mineraloil Systems GmbH • The bowl must rotate in clockwise direction (see arrow on frame or sol- ids collector). Fig. 21 • The separator may only be operated with protection devices conforming to EN 294. Equip solid and liquid discharges accordingly.
Page 20 Westfalia Separator Mineraloil Systems GmbH • Check that the product lines are set to operation. • Regularly check hoses for signs of ageing. • Check sight glasses for mechanical damage. • Replace damaged parts by recondi- tioned or new parts.
Page 21: Starting
Westfalia Separator Mineraloil Systems GmbH 1.6.4 Starting • Refer to chapter “operation”. • Note nameplate. The values for – bowl speed, – density of the heavy liquid, – density of the solids (centrifugally dry) are maximum values and must not be exceeded.
Page 22 Westfalia Separator Mineraloil Systems GmbH • Do not feed product which is cate- gorised as explosive. • The separator must not be used in areas where explosion protection is required. Fig. 29 • When processing products harmful to persons, observe the pertinent safety regulations.
Page 23: Shut-Down And "Emergency-Off
Westfalia Separator Mineraloil Systems GmbH • The bowl is not allowed to run with- out liquid supply for more than 15 minutes, as otherwise it would result in overheating of the bowl material. Fig. 33 1.6.5 Shut-down and »Emergency-Off« • For shut-down refer to the chapter "operation".
Page 24: Maintenance And Repair
Westfalia Separator Mineraloil Systems GmbH 1.6.6 Maintenance and repair Unfavourable operating conditions may require shorter maintenance intervals. The factors listed below are unfavourable because they either attack the sepa- rator material directly or impair the lubrication/cooling system: • aggressive product (chemical or physical) •...
Page 25 Westfalia Separator Mineraloil Systems GmbH • Do not loosen any part, nor carry out any maintenance or repair work before the bowl has come to a standstill. Check for standstill as described under “Bowl”. Fig. 37 • Do not climb onto or stand on the machine or parts of the machine.
Page 26 Westfalia Separator Mineraloil Systems GmbH • Do not heat bowl parts with the naked flame. • Bowl parts must never be welded. This also applies for hood and solids collector parts of steam- sterilizable separators. • Even during cleaning the bowl parts the temperature must not exceed 100 °C (212 °F).
Page 27: Corrosion
In case of crack-shaped corrosion attack with or without superposed flat-spread and pit-shaped corrosion on main bowl components, the machine must be shut down immediately. Contact your nearest Westfalia Separator representative for a thorough exami- nation. Pittings Pittings which are close together or form a linear pattern can signify crack formation beneath the surface.
Page 28: Erosion
The first signs of erosion should be carefully observed and documented. Ero- sion can deepen rapidly, thereby weakening the bowl material. Contact your nearest Westfalia Separator representative for a thorough exami- nation. Information on the nature of the damage can be provided by photos, plaster casts or lead molds.
Page 29 Westfalia Separator Mineraloil Systems GmbH Signs of erosion which you should immediately report to your nearest Westfalia Separator representative: • The bottom of the erosion mark has a radius smaller than 1 mm (large notch effect). • The depth of erosion mark exceeds 1 mm (0.04 inch) at the deepest...
Page 30: The Health Hazards Involved When Handling Heavy Oils And Lube Oils
Westfalia Separator Mineraloil Systems GmbH The health hazards involved when handling heavy oils and lube oils As a result of the deterioration in quality of fuel oils, the danger has arisen that the heavy oils used on board contain greater amounts of substances injurious to health. These include:...
Page 31: Machine Description
Westfalia Separator Mineraloil Systems GmbH Machine description Dimensioned drawing of the separator..........32 Section through separator ..............34 General ....................35 OSD ...-91-… ..................35 Main components of the separator ............38 2.5.1 Bowl .......................39 2.5.2 Bowl hydraulic system ................40 2.5.3 Centripetal pump ...................43 2.5.4...
Page 32: Dimensioned Drawing Of The Separator
Westfalia Separator Mineraloil Systems GmbH Dimensioned drawing of the separator • Refer to the installation guidelines for further information. Water discharge Operating water discharge Solids discharge Centre of gravity Filling, displacement and operating water feed Fastening the separator Product discharge...
Page 33 Westfalia Separator Mineraloil Systems GmbH Centre of gravity Product discharge Discharge by the centripetal pump built into the separator Product feed Removal length for motor clamp screw Solids discharge Solenoid valve block Pressure switch (water discharge) Filling, displacement and operating...
Page 34: Section Through Separator
Westfalia Separator Mineraloil Systems GmbH Section through separator Fig. 49 2058-9001-101 / 0506...
Page 35: General
Westfalia Separator Mineraloil Systems GmbH General The machine described in this manual is a high-speed centrifugal separator with self-cleaning bowl. "Separation" means the separation of liquid mixtures which consist of two liq- uids, with simultaneous removal of the solids contained in the liquids.
Page 36 Westfalia Separator Mineraloil Systems GmbH In the case of the clarifier bowl: • The centripetal pump chamber cover (without holes!) must be fitted for clarifier operation. • Inquire the part number of the cen- tripetal pump chamber cover at the factory.
Page 37 Westfalia Separator Mineraloil Systems GmbH Operating principles of the separator Fig. 52 Dirty oil feed Separating disk Clean oil discharge Solids holding space Displacement water Dirty water discharge Pressure switch (clean oil) Operating water discharge Pressure switch (water discharge) Solids discharge...
Page 38: Main Components Of The Separator
Westfalia Separator Mineraloil Systems GmbH Main components of the separator Fig. 53 Pos. Designation Function • contains the drive parts. Frame • supports motor, bowl and hood. See section 2.5.1 Bowl Bowl hydraulic sys- See section 2.5.2 Centripetal pump See section 2.5.3 Sensing liquid pump See section 2.5.4...
Page 39: Bowl
Westfalia Separator Mineraloil Systems GmbH 2.5.1 Bowl Fig. 54 Pos. Designation Function Bowl produces high centrifugal forces through rotation making possible separation and clarification. Distributor accelerates the product fed in through feed A to the rotational velocity of the bowl and then con- veys it into the disk stack.
Page 40: Bowl Hydraulic System
Westfalia Separator Mineraloil Systems GmbH 2.5.2 Bowl hydraulic system Separation Ejection Bowl closed Bowl open Fig. 55 Pos. Designation Function Operating liquid In the rotating bowl the incoming, rotating oper- (usually water) ating liquid generates a high centrifugal pres- sure. This pressure is utilised for actuating the annular piston and sliding piston which closes and opens the bowl.
Page 41 Westfalia Separator Mineraloil Systems GmbH Closing the bowl (separation) Separation Ejection Bowl closed Bowl open Fig. 56 After starting the separator the solenoid valve for operating liquid is actuated with the aid of the control unit, and the bowl is closed as follows: Pos.
Page 42 Westfalia Separator Mineraloil Systems GmbH Opening the bowl (ejection) Separation Ejection Bowl closed Bowl open Fig. 57 The solenoid valve for operating liquid is opened with the aid of the control unit, and the ejection cycle is triggered as follows: Pos.
Page 43: Centripetal Pump
Westfalia Separator Mineraloil Systems GmbH 2.5.3 Centripetal pump Fig. 58 Pos. Designation Function Centripetal pump • discharges the separated liquid under pres- sure. • is firmly connected to hood 2 of the separator. • The disk provided with channels dips into the liquid rotating with the bowl.
Page 44: Sensing Liquid Pump
Westfalia Separator Mineraloil Systems GmbH 2.5.4 Sensing liquid pump Fig. 60 Pos. Designation Function Sensing liquid pump • works on the same principle as the centripetal pump 1 (see section 2.5.3). • conveys the sensing liquid to the monitoring system.
Page 45: Drive
Westfalia Separator Mineraloil Systems GmbH 2.5.5 Drive Fig. 61 Pos. Designation Function Drive motor drives the separator. Power transmission to the bowl spindle is via the centrifugal clutch to the motor belt pulley and via the drive belt. • ensures power transmission between motor, Centrifugal clutch drive belt and spindle.
Page 46: The Regulating Ring
Westfalia Separator Mineraloil Systems GmbH The regulating ring (using oil purification as an example) Function of the regulating ring Optimum dewatering of oils containing water is only possible if the bowl is cor- rectly adjusted to the difference in density between the oil and the water.
Page 47 Westfalia Separator Mineraloil Systems GmbH Separating temperature р water р Separating temperature Fig. 62 Diagram for determining the regulating ring 2058-9001-101 / 0506...
Page 48: Determining The Regulating Ring By Experiment
Westfalia Separator Mineraloil Systems GmbH 2.6.2 Determining the regulating ring by experiment (explained using the example of oil purification) The next smallest regulating ring is always chosen to avoid emulsification. When the regulating ring is too wide – the water discharging through the water outlet will contain oil.
Page 49 Westfalia Separator Mineraloil Systems GmbH Regulating ring too narrow • The separating line between the liq- uid components does not pass at too narrow the outer edge of the disks but fur- ther inwards. Effect: – The discharging clean oil contains water.
Page 50: Technical Data
Westfalia Separator Mineraloil Systems GmbH Technical data Subject to modification! The process data are in the sales documents. Bowl 0.9 dm Solids holding space (total) –1 12 000 min Speed - for densities of the product up to (see nameplate) 1.05 kg/dm...
Page 51 Westfalia Separator Mineraloil Systems GmbH Normal separating temperature of the product 20 °C (68 °F) 40 °C (104 °F) 90 °C (194 °F) LO HD 95 °C (203 °F) 98 °C (208 °F) Due to the large number of products to be treated, it is not possible to specify an exact separating temperature of the product in this manual.
Page 52 Westfalia Separator Mineraloil Systems GmbH Capacity (see sales documents) The capacity of the separator depends on the • viscosity, • temperature, • density, • degree of contamination, • water content and • the desired degree of purity of the product.
Page 53: Operation
Westfalia Separator Mineraloil Systems GmbH Operation Technical information................54 3.1.1 Notes on separation................54 3.1.2 General information on bowl ejection ............ 54 Before start-up ..................56 3.2.1 Before the first start-up ................56 3.2.2 Before every start-up ................56 Starting the separator ................57 Monitoring of operation ................57 Setting the separation time ..............58...
Page 54: Technical Information
Westfalia Separator Mineraloil Systems GmbH Technical information Take note of the following sections: 3.1.1 Notes on separation The separator is used for clarification and separation in fuel and lube oil treat- ment plants. The best separation effect is obtained with low viscosity of the product to be separated.
Page 55 Westfalia Separator Mineraloil Systems GmbH • If the displacement time is too long, water will discharge through the light liq- uid outlet. • If the displacement time is too short, part of the product remains in the bowl and is lost during desludging.
Page 56: Before Start-Up
Westfalia Separator Mineraloil Systems GmbH Before start-up • Note: – Safety precautions in chapter 1. – Instruction manual of the corresponding control unit. – Feed only product that conforms to the specifications on the nameplate. – Process-related deviations are possible (refer to project-specific data!).
Page 57: Starting The Separator
Westfalia Separator Mineraloil Systems GmbH Starting the separator • See section 3.2.2. • Open the shut-off valve in the product feed line. • Switch on the motor. Compare the current and starting time with the diagram (section 4.1.3) until the bowl reaches the speed specified on the separator nameplate.
Page 58: Setting The Separation Time
Westfalia Separator Mineraloil Systems GmbH Setting the separation time When using time-dependent automatic control programs, accurate setting of the separation time (time between ejection cycles) is only possible if the throughput capacity and solids loading in the feed remain constant. If this is not the case, it may be necessary to correct the settings during operation.
Page 59: Ejecting The Bowl
Westfalia Separator Mineraloil Systems GmbH Ejecting the bowl Automatic operation • Initiate ejection program by pressing the key ”Program 1”: – The product feed is closed. – Displacement – Bowl ejection – Speed recovery • The product valve opens again.
Page 60: Shutting Down The Separator
Westfalia Separator Mineraloil Systems GmbH Shutting down the separator • Switch off the preheater (if installed). – Continue to feed product for a few minutes since the preheater continues to heat for a short time. Automatic operation • End the separation program with the key "program 0"...
Page 61 Westfalia Separator Mineraloil Systems GmbH In the case of torn or defective drive belts or if the belts have come off: • Do not loosen any part of the separator before the bowl has come to a stand- still. • Be sure to observe the run-down time of 30 minutes until dismantling the separator! •...
Page 62: Trouble Shooting
Westfalia Separator Mineraloil Systems GmbH Trouble shooting The following tables are an aid for locating and eliminating faults. If assembly operations have to be carried out refer to the section "Maintenance and Repair". 3.8.1 Trouble shooting Fault Possible causes Remedial action The bowl does not come up Brake is applied.
Page 63 Westfalia Separator Mineraloil Systems GmbH Fault Possible causes Remedial action Uneven run of the centri- Bowl is out of balance for the follow- For pos. 1 - 4: fuge. ing reasons: • Shut down separator. • Apply brake. • Close the product feed and dis- charge.
Page 64: Bowl Faults
Westfalia Separator Mineraloil Systems GmbH 3.8.2 Bowl faults Fig. 67 Bowl and operating water feeding system 1 Gasket (bowl top) 12 Closing chamber bottom 2 Gasket (bowl top) 13 Bowl bottom 3 Gasket (sliding piston) 14 Drain hole 4 Gasket (annular piston)
Page 65 Westfalia Separator Mineraloil Systems GmbH Fault Possible causes Remedies The bowl does not close. Holes 7 or 14 in the bowl bottom are Clean holes and injection chamber. clogged or the injection chamber 21 is dirty. A rim of dirt has deposited beneath Dismantle and clean the bowl.
Page 66 Westfalia Separator Mineraloil Systems GmbH Fig. 68 Bowl and operating water feeding system 1 Gasket (bowl top) 12 Closing chamber bottom 2 Gasket (bowl top) 13 Bowl bottom 3 Gasket (sliding piston) 14 Drain hole 4 Gasket (annular piston) 15 Annular piston...
Page 67 Westfalia Separator Mineraloil Systems GmbH Fault Possible causes Remedies The bowl does not open or Dry dirt or rubber particles have de- Clean bowl parts. not properly (cont.) posited: Renew damaged gaskets. between the guides of the chamber Grease guides (see 4.2.4 - lubrica- bottom and annular piston or tion schedule).
Page 68 Westfalia Separator Mineraloil Systems GmbH Fig. 69 Bowl and operating water feeding system 1 Gasket (bowl top) 12 Closing chamber bottom 2 Gasket (bowl top) 13 Bowl bottom 3 Gasket (sliding piston) 14 Drain hole 4 Gasket (annular piston) 15 Annular piston...
Page 69 Westfalia Separator Mineraloil Systems GmbH Fault Possible causes Remedies The bowl does not close or The bowl was not thoroughly cleaned Before removing open properly after a long- before a long-term standstill of the - the closing-chamber bottom, term shut-down of the sepa- separator.
Page 70 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 71: Installation - Maintenance - Repair
Hoses and hose pipes ................83 4.2.3 Lubrication .....................84 4.2.4 Lubrication Chart ...................86 4.2.5 Table of lubricating oils ................88 4.2.6 Comments on table of lubricating oils for separators from Westfalia Separator ....................89 Bowl .......................90 4.3.1 Dismantling the bowl................92 4.3.2 Cleaning the bowl ................102 4.3.3 Cleaning the frame ................103...
Page 72: Installation Of The Separator
Westfalia Separator Mineraloil Systems GmbH Installation of the separator • Refer to the installation guidelines for further information. Water discharge Operating water discharge Solids discharge Centre of gravity Filling, displacement and operating water feed Fastening the separator Product discharge Product feed...
Page 73 Westfalia Separator Mineraloil Systems GmbH Centre of gravity Product discharge Discharge by the centripetal pump built into the separator Product feed Removal length for motor clamp screw Solids discharge Solenoid valve block Pressure switch (water discharge) Filling, displacement and operating...
Page 74: Transporting The Separator
Westfalia Separator Mineraloil Systems GmbH 4.1.1 Transporting the separator • Attention! Prevent accidents by using suitably rated hoists for transport and in- stallation. • Always transport the separator without installed bowl! • Screw double nipple 1 into the hole in the frame.
Page 75: Installing The Separator
Westfalia Separator Mineraloil Systems GmbH 4.1.2 Installing the separator • Before erecting the separator make sure that – sufficient space is available for operating and dismantling the machine. – the foundation is not connected to foundations of other vibrating units to avoid the transfer of vibrations.
Page 76: Motor
Westfalia Separator Mineraloil Systems GmbH 4.1.3 Motor Rated current % Separation Separation Fig. 75 Start-up diagram (current and speed characteristics) Enclo- 50 Hz 60 Hz 50 Hz 60 Hz sign sure IP 55 see name- approx. 2 - 3 000...
Page 77: Direction Of Rotation Of The Bowl
Westfalia Separator Mineraloil Systems GmbH – is protected against overheating by thermal overload releases or a motor overheating protection unit. When using thermal overload releases, the motor has to be protected as fol- lows: – during operation by a release set to the rated current and –...
Page 78: Speed And Starting Time Of The Bowl
Westfalia Separator Mineraloil Systems GmbH 4.1.5 Speed and starting time of the bowl See nameplate Speed – for densities of the product up to max. 1.05 kg/dm – for densities of the separated solids up to max. 1.4 kg/dm approx. 2 - 4 min...
Page 79 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 80: Maintenance And Lubrication
Westfalia Separator Mineraloil Systems GmbH Maintenance and lubrication • Special care must be taken when performing maintenance and lubrication operations. Conscientiously performed maintenance and lubrication operations improve the service life of the separator. • In the case of accessories (motor, product pump, preheater, solenoid valve block etc.) the manu- facturer’s maintenance and lubrication instructions must be observed.
Page 81 Westfalia Separator Mineraloil Systems GmbH Maintenance after at the Operations Remark operating latest hours after Bowl inspection • Dismantle bowl and centripetal pump. • Clean the bowl and centripetal pump parts and check for corrosion and erosion. • Clean all holes, nozzles and chambers of the hydraulic system.
Page 82 Westfalia Separator Mineraloil Systems GmbH Maintenance after at the Operations Remark operating latest hours after Bowl inspection • Dismantle bowl and centripetal pump. • Clean the bowl and centripetal pump parts and check for corrosion and ero- sion. • Clean all holes, nozzles and chambers of the hydraulic system.
Page 83: Hoses And Hose Pipes
Westfalia Separator Mineraloil Systems GmbH Maintenance after Operations Remark at the latest operating after hours Equip the machines with new vibration isolators. 48 000 6 years We recommend having the machines checked by a WS service engineer. Legend: (1) = The specified maintenance intervals are recommendations which apply only for normal conditions.
Page 84: Lubrication
For re-greasing the motor bearings, refer to the instructions of the motor manu- facturer. OIL QUALITY (mineral oil) The mineral gear oil tested by Westfalia Separator with the designation "Separa- tor lube oil CLP 100" meets the requirements and should preferably be used. Designation...
Page 85 Westfalia Separator Mineraloil Systems GmbH OIL QUANTITY IMPORTANT: Do not forget to top up the oil in good time! Filling in oil Fill the drive with oil before commis- sioning the separator. • Unscrew the screw plug and • fill in oil through the charge hole.
Page 86: Lubrication Chart
Westfalia Separator Mineraloil Systems GmbH 4.2.4 Lubrication Chart Fig. 83 Lubrication schedule 2058-9001-101 / 0506...
Page 87 Westfalia Separator Mineraloil Systems GmbH Lubricant Lubrication frequency Lubricat- Amount of lu- Lubrication point after ing point bricant operating per year Designation Designation hours Lube oil DIN 51502 4 000 2 500 cm Drive chamber (mineral) CC 100 ISO 3498...
Page 88: Table Of Lubricating Oils
Westfalia Separator Mineraloil Systems GmbH 4.2.5 Table of lubricating oils Lubricating oil sorts suggested by some firms Westfalia Separator Viscosity Manufac- Designation at 40 °C (104 °F) turer Lubricating oil table /s (cSt) for separators in onshore and shipboard opera-...
Page 89: Comments On Table Of Lubricating Oils For Separators From Westfalia Separator
For the lubrication of our separators we recommend to use the oils specified by us since continuous qual- ity checks are performed by Westfalia Separator. Oils proposed from some firms are not subjected to these tests.
Page 90: Bowl
Westfalia Separator Mineraloil Systems GmbH Bowl Fig. 84 Exploded view of the bowl and centripetal pump 2058-9001-101 / 0506...
Page 91 Westfalia Separator Mineraloil Systems GmbH Pos. Designation Dimensions Bowl bottom, complete Annular piston Gasket Gasket Closing chamber bottom Gasket Gasket Gasket Allen screw M 8 x 20 Water chamber bottom Gasket Sliding piston Gasket Gasket Distributor, complete Disk stack, complete...
Page 92: Dismantling The Bowl
Westfalia Separator Mineraloil Systems GmbH 4.3.1 Dismantling the bowl • Switch off the main switch and lock it. Danger to life through high-speed rotating separator parts! • Do not loosen any part of the separator before the bowl has come to a stand- still.
Page 93 Westfalia Separator Mineraloil Systems GmbH • For standard tools, see section 4.11. • Disconnect water feed line 1. Fig. 86 • Unscrew handle connection piece 1 (left-hand thread) while holding • the centripetal pump with offset wrench 2. Fig. 87 •...
Page 94 Westfalia Separator Mineraloil Systems GmbH • Hinge up hood. Danger of injury by incorrect hing- ing up of the hood! • The stirrup must register properly. Fig. 89 If necessary (see sect. 4.2.1): • Take gasket 1 out of the upper sec- tion of the frame.
Page 95 Westfalia Separator Mineraloil Systems GmbH • Insert the pressure piece into the spacer ring 1. • Pull off the spacer ring with fitted gaskets with the aid of a commercial puller. Fig. 93 • Remove the following parts: – centripetal pump 1 with inserted gasket.
Page 96 Westfalia Separator Mineraloil Systems GmbH • Place a cloth over the spindle. When the bowl has been removed, no oil must spill onto the drive belt via the spindle. Fig. 97 • Place on plate and • screw the complete eye bolt into the bowl bottom.
Page 97 Westfalia Separator Mineraloil Systems GmbH • Bolt ring spanner 1 to the bowl top. • Make sure that the "O" mark is not covered by the ring spanner. • Firmly tighten the fastening screws 2 of the ring spanner. Fig. 101 •...
Page 98 Westfalia Separator Mineraloil Systems GmbH • Remove separating disk. Fig. 105 • Lift out the distributor together with disk stack. Fig. 106 • Insert the spindle screw. Fig. 107 • Screw the complete eye bolt into the bell-shaped piece as shown.
Page 99 Westfalia Separator Mineraloil Systems GmbH • Force off the sliding piston with the aid of the eye bolt. Fig. 109 • Remove the sliding piston (with fit- ted gasket) with bell-shaped piece and eye bolt. Fig. 110 • Unscrew the four Allen screws hold- ing the closing-chamber bottom and the bowl bottom together.
Page 100 Westfalia Separator Mineraloil Systems GmbH • Remove the annular piston and closing chamber bottom (with fitted gaskets) with the bell-shaped piece and eye bolt. Fig. 113 • Unscrew the eye bolt and bell- shaped piece from the annular pis- ton.
Page 101 Westfalia Separator Mineraloil Systems GmbH • Drive annular piston 1 and closing- chamber bottom 2 apart using a mallet. Fig. 117 When replacing the gasket in the water chamber bottom: • Turn bowl through 180 (upside down). • Unscrew the four Allen screws from the water chamber bottom.
Page 102: Cleaning The Bowl
Westfalia Separator Mineraloil Systems GmbH 4.3.2 Cleaning the bowl It is generally not necessary to dismantle self-cleaning bowls for cleaning after separation unless – the nature of the product makes it necessary, – the separator is to be shut down for a lengthy period (see section 4.9).
Page 103: Cleaning The Frame
Westfalia Separator Mineraloil Systems GmbH 4.3.3 Cleaning the frame Danger to life through electrical components! • Never rinse off the motor with a direct water jet. • Use only approved cleaning agents, preferably a neutral cleaning agent, ben- zene or diesel oil.
Page 104: Important Instructions
Westfalia Separator Mineraloil Systems GmbH 4.3.5 Important instructions CAUTION: Danger of imbalance! When the bowl has not been correctly assembled or is inadequately cleaned, forces can be produced in the high-speed rotating bowl which endanger the op- erating safety of the separator! Therefore, the cleaning instructions (section 4.3.2) and assembling instructions...
Page 105 Westfalia Separator Mineraloil Systems GmbH • Thoroughly clean gasket grooves of the individual bowl parts and apply a thin coat of grease. • After fitting check that – the gaskets are not twisted, – the gaskets are evenly positioned in the groove.
Page 106: Assembling The Bowl
Westfalia Separator Mineraloil Systems GmbH 4.3.6 Assembling the bowl • Pay special attention to sections 4.3.2 and 4.3.5 • For dimensions of the parts see 4.3 - exploded view. When replacing the gasket in the water chamber bottom: • Insert gasket 1 in the groove of the water chamber bottom 2.
Page 107 Westfalia Separator Mineraloil Systems GmbH • For replacing the polyamide gasket 1 see section 4.3.7. • Insert gasket 2 in the annular piston. • Grease guide surfaces as specified in the lubrication schedule (see 4.2.4). Fig. 128 • Install annular piston 1 in the bowl bottom 2.
Page 108 Westfalia Separator Mineraloil Systems GmbH • Unscrew complete eye bolt 1. • Remove plate 2 and sliding piston 3. Fig. 132 • Insert gaskets 1, 2 and 3 in the clos- ing chamber bottom. • Grease guide surfaces as specified in the lubrication schedule (see 4.2.4).
Page 109 Westfalia Separator Mineraloil Systems GmbH • Insert the gasket in the groove of the sliding piston. • Grease guide surfaces as specified in the lubrication schedule (see 4.2.4). Fig. 136 • Screw the complete eye bolt into the bell-shaped piece as shown.
Page 110 Westfalia Separator Mineraloil Systems GmbH • Unscrew the complete eye bolt and bell-shaped piece. Fig. 140 • Stack the disk stack on the distribu- tor neck. Be sure to fit the required total number of disks! Note: The required number of disks, e.g.
Page 111 Westfalia Separator Mineraloil Systems GmbH • Thoroughly clean the grooves for gaskets 1 and 2 in the bowl top. • Check gaskets – and – replace when damaged, – then insert. • For replacing the polyamide gasket 3 see section 4.3.8.
Page 112 Westfalia Separator Mineraloil Systems GmbH • Compress the disk stack. Fig. 148 • Unscrew the threaded pins out of the bowl top with a screwdriver. Fig. 149 • Bolt ring spanner 1 to the bowl top. • Make sure that the "O" mark is not covered by the ring spanner.
Page 113 Westfalia Separator Mineraloil Systems GmbH • Strike the bowl top with a mallet until the "O" mark is reached. CAUTION: A loose bowl top can endanger life! Fig. 152 • Unscrew the ring spanner. • Unscrew the eye bolt from the bowl bottom and •...
Page 114 Westfalia Separator Mineraloil Systems GmbH • Clean and wipe dry the spindle cone with a suitable cloth. Do not grease the conical parts! Fig. 156 • Turn bowl through 90 • Clean the bowl hub with a suitable cloth. • Do not grease the bowl hub! Fig.
Page 115 Westfalia Separator Mineraloil Systems GmbH • Provide spindle screw 2 with gasket • Screw in the spindle screw (left- hand thread). Tools: Socket wrench Commercially available ratchet Fig. 160 • Tighten spindle screw. Torque: 50 Nm CAUTION: A loose spindle screw can endan- ger life! Fig.
Page 116 Westfalia Separator Mineraloil Systems GmbH • Insert gaskets 1 and 2 in the grooves of the centripetal pump chamber cover. Fig. 164 • Mount the centripetal pump cham- ber cover with fitted gaskets. Fig. 165 • Mount the regulating ring selected from the set of regulating rings.
Page 117 Westfalia Separator Mineraloil Systems GmbH • Insert gasket 1 in the groove in the centripetal pump chamber cover. Fig. 168 • Mount the centripetal pump cham- ber cover. Fig. 169 • Grease the threads on the bowl top and lock ring as specified in the Lu- brication schedule (see 4.2.4).
Page 118 Westfalia Separator Mineraloil Systems GmbH • Pay attention to section 4.7.1. 2058-9001-101 / 0506...
Page 119: Replacing The Polyamide Gasket In The Annular Piston
Westfalia Separator Mineraloil Systems GmbH 4.3.7 Replacing the polyamide gasket in the annular piston ATTENTION: Replace only the damaged polyamide gasket! • For standard tools, see section 4.11. REMOVAL – VARIANT I • Drill through the damaged polyam- ide gasket twice centrically and ver- tically.
Page 120 Westfalia Separator Mineraloil Systems GmbH FITTING • Thoroughly clean groove. • Heat the gasket in approx. 80 water for 5 minutes. • Gasket – clean and wipe dry – lightly press into the groove. Fig. 175 • Pull the polyamide gasket into the groove applying a vice at four dia- metrically opposite points.
Page 121: Replacing The Polyamide Gasket (Bowl Top)
Westfalia Separator Mineraloil Systems GmbH 4.3.8 Replacing the polyamide gasket (bowl top) REMOVAL • Drive the gasket out of the groove with the aid of a pin punch. To do this: • Insert a commercial pin punch alter- nately in holes 1.
Page 122 Westfalia Separator Mineraloil Systems GmbH • The sealing surface of the gasket must not protrude by more than 0.5 mm from the surface "A" of the bowl top. Fig. 182 2058-9001-101 / 0506...
Page 123: Reworking The Sliding Piston
Westfalia Separator Mineraloil Systems GmbH 4.3.9 Reworking the sliding piston The bowl seal consists of • the sealing surface A of the sliding piston (Fig. 183) (Sealing surface A as de- livered 2 mm high) and • the polyamide gasket B of the bowl top (Fig. 185).
Page 124 Westfalia Separator Mineraloil Systems GmbH After facing • fit a new polymide gasket B into the bowl top (see section 4.3.8)! Fig. 185 2058-9001-101 / 0506...
Page 125: Closing The Hood
Westfalia Separator Mineraloil Systems GmbH Closing the hood If the gasket has been removed to keep to the service intervals: • Insert a new gasket 1 in the groove of the upper part of the frame. Fig. 186 CAUTION: Danger of injury! •...
Page 126 Westfalia Separator Mineraloil Systems GmbH If the gaskets 2 have been removed to keep to the service intervals: • Provide handle connection piece 1 with new gaskets 2. • Apply a thin coat of grease to the guide surfaces and threads of the...
Page 127: Motor And Centrifugal Clutch
Westfalia Separator Mineraloil Systems GmbH Motor and centrifugal clutch General The centrifugal clutch • ensures power transmission between motor, drive belt and spindle. • brings the bowl gradually to rated speed, • eliminates premature wear to drive belt and motor.
Page 128: Drive
Westfalia Separator Mineraloil Systems GmbH Drive Fig. 193 Exploded view of the drive 2058-9001-101 / 0506...
Page 129 Westfalia Separator Mineraloil Systems GmbH Pos. Designation Dimensions Retaining ring 95 x 3 Retaining ring 60 x 2 Clutch drum Grooved ball bearing Distance bush Grooved ball bearing Retaining ring 95 x 3 Clutch driver Clutch shoe Disk 11 x 27 x 4...
Page 130: Important Instructions
Westfalia Separator Mineraloil Systems GmbH 4.6.1 Important instructions • Switch off the main switch and lock it. Danger to life through high-speed rotating separator parts! • Do not loosen any part of the separator before the bowl has come to a stand- still.
Page 131 Westfalia Separator Mineraloil Systems GmbH • For standard tools, see section 4.11. • Do not use force when removing or fitting parts. • Treat all drive parts – Treat gently. – Always set them down on a rubber mat or a wooden pallet.
Page 132: Removing The Drive Belt And Spindle Assembly
Westfalia Separator Mineraloil Systems GmbH 4.6.2 Removing the drive belt and spindle assembly • Pay special attention to section 4.6.1. • Undo the oil drain screw and • drain the oil into an oil pan (approx. 2.5 l). Fig. 195 •...
Page 133 Westfalia Separator Mineraloil Systems GmbH • Pull the motor out of the flange guide by means of the hoist (approx. 5 mm). (Drive belt is slackened!) • Pull the drive belt off the belt pulley (centrifugal clutch) downwards. Fig. 198 •...
Page 134 Westfalia Separator Mineraloil Systems GmbH • Take the operating water feeding system out of the upper section of the frame. Fig. 202 • Take the drive belt out of the lower section of frame. Fig. 203 • Undo three hex head screws 1.
Page 135 Westfalia Separator Mineraloil Systems GmbH If necessary: • Unscrew three hex head screws 1 • take the bearing cover 2 (with glued- in hex head screw) out of the lower section of frame. Fig. 206 If necessary: • Take out gasket 1.
Page 136: Dismantling The Spindle Assembly
Westfalia Separator Mineraloil Systems GmbH 4.6.3 Dismantling the spindle assembly Spindle assembly Fig. 209 • Pull off from the spindle: – angular contact ball bearing 1, – grooved ball bearing 2, – ball bearing protection ring 3. Tool: commercially available pulling de- vice Fig.
Page 137 Westfalia Separator Mineraloil Systems GmbH • Use pliers to remove the retaining ring. Tool: commercially available outer snap pliers Fig. 211 • Pull off from the spindle: – grooved ball bearing 1, – Bearing cover 2, – bearing cover 3.
Page 138: Removing The Centrifugal Clutch
Westfalia Separator Mineraloil Systems GmbH 4.6.4 Removing the centrifugal clutch • Pay special attention to section 4.6.1. • Undo hex head screws 1. • Remove the brake with brake hous- ing 2. Fig. 214 • Undo hex head screws 1.
Page 139 Westfalia Separator Mineraloil Systems GmbH • Lift the motor with fluid clutch out of the lower section of the frame. Fig. 217 • Turn the motor together with the centrifugal clutch 90 (upside down) with the aid of the hoist.
Page 140 Westfalia Separator Mineraloil Systems GmbH • Arrest the clutch driver 1 with an open-ended wrench. • Unscrew hex head screw 2 from the motor shaft end. • Take off washer 3. Fig. 221 • Arrest the clutch driver 1 with an...
Page 141 Westfalia Separator Mineraloil Systems GmbH • Take the retaining ring out of the clutch driver groove. Fig. 225 • Place the clutch drum on a wooden base. • Position wooden block. • Drive the clutch driver downwards by means of light hammer blows.
Page 142: Fitting The Spindle Assembly
Westfalia Separator Mineraloil Systems GmbH 4.6.5 Fitting the spindle assembly • Pay special attention to section 4.6.1. • For dimensions of the parts see 4.6 - exploded view. If necessary: • Insert retaining ring 1 in the pivoting bearing groove.
Page 143 Westfalia Separator Mineraloil Systems GmbH • Insert gasket 1 in the groove in the lower section of frame. • Fit rubber-metal cushion 2. Pay attention to the correct fitting position of the rubber-metal cush- ion! The two opposite inner holes 3 of the rubber-metal cushion must be directed upwards.
Page 144: Fitting The Centrifugal Clutch
Westfalia Separator Mineraloil Systems GmbH 4.6.6 Fitting the centrifugal clutch • Pay special attention to section 4.6.1. • For dimensions of the parts see 4.6 - exploded view. • Clean the clutch pulley. • Insert retaining ring in lower groove.
Page 145 Westfalia Separator Mineraloil Systems GmbH • Place distance bush on the ball bearing inner ring. Fig. 238 • Carefully drive grooved ball bearing 1 with a suitable disk 2 up to the dis- tance bush. Disk 2 may only contact the outer ring of grooved ball bearing 1.
Page 146 Westfalia Separator Mineraloil Systems GmbH • Turn clutch pulley with fitted grooved ball bearings through 180 • Place the ball bearing inner ring on disk 1. Tool: Disk (Ø 61 – 69 mm) Fig. 241 • Distance bush 1 must be flush with the inner rings of the two grooved ball bearings.
Page 147 Westfalia Separator Mineraloil Systems GmbH • Turn the motor through 90 with the aid of the hoist. • Prevent part from overturning and rolling away. Fig. 245 • Fit the assembled centrifugal clutch on the motor shaft end. • Pay attention to the feather key groove.
Page 148 Westfalia Separator Mineraloil Systems GmbH With driver 1 arrested: • Provide hex head screw 2 (M 10x65) with washer 3 and thread it into the motor shaft end. Fig. 249 • Fit clutch shoes. • Make sure that the clutch shoes are evenly spaced (see sect.
Page 149: Fitting The Motor
Westfalia Separator Mineraloil Systems GmbH 4.6.7 Fitting the motor • Pay special attention to section 4.6.1. • Carefully place the motor with pre- assembled centrifugal clutch on lower section of frame by means of a hoist. • Do not yet let the motor flange lock into the frame opening.
Page 150 Westfalia Separator Mineraloil Systems GmbH • Fasten the motor with four hex head screws 2 (M 12 x 30). • Unscrew hex head screw 1 (with hexagon nut and washer) from the centrifugal clutch. • Remove the hoist. Fig. 255...
Page 151 Westfalia Separator Mineraloil Systems GmbH • Fit the operating water connection in the upper section of frame: – Screw in union 1 with pipe 2. Fig. 258 • Fit brake and brake housing 2 to the lower section of the frame with three hex head screws 1 (M 8 x 20).
Page 152: Height Adjustment
Westfalia Separator Mineraloil Systems GmbH Height adjustment For reasons of operating reliability, adjustment of • bowl height • and centripetal pump play must be performed with particular care. 4.7.1 Bowl height The bowl height • must not be adjusted on this separator! •...
Page 153: Centripetal Pump Clearance
Westfalia Separator Mineraloil Systems GmbH 4.7.2 Centripetal pump clearance • Move the centripetal pump axially to and fro in the centripetal pump chamber. • Measure the total clearance A (approx. 8 mm). • Close the hood. • Check: – Is the hood correctly seated on the frame rim? –...
Page 154 Westfalia Separator Mineraloil Systems GmbH • Raise the handle connection piece as far as it will go. • Measure the axial play: = 2 - 5 mm Fig. 265 2058-9001-101 / 0506...
Page 155: Final Checks After Assembling The Separator
Westfalia Separator Mineraloil Systems GmbH Final checks after assembling the separator Before starting the separator Perform the following checks after assembling and before starting the separator depending on the scope of the repair work: Checks Section 1. Bowl height 4.7.1 2.
Page 156: Before Restarting
Westfalia Separator Mineraloil Systems GmbH 4.10 Before restarting • Drain the slushing oil. Observe the local regulations on disposal of the slushing oil. • Check gaskets. Replace damaged, very swollen, hardened or brittle gaskets immediately. • Assemble bowl (see section 4.3.6).
Page 157 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 158: Standard Tools
Westfalia Separator Mineraloil Systems GmbH 4.11 Standard tools are commercially available tools to be supplied by the customer. Fig. 266 2058-9001-101 / 0506...
Page 159 Westfalia Separator Mineraloil Systems GmbH Pos. Designation Screwdriver Torque wrench with socket (0 - 200 Nm) Pin punch (Ø 3 mm) Calliper gauge Electric oil heater for ball bearings Ratchet Standard hammer and mallet Inner snap pliers with offset jaws (Ø...
Page 160 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 161: Accessories
Westfalia Separator Mineraloil Systems GmbH Accessories Solenoid valve block ................162 Pressure switch ...................164 2058-9001-101 / 0506...
Page 162: Solenoid Valve Block
Westfalia Separator Mineraloil Systems GmbH Solenoid valve block The solenoid valve block consists of two 2/2-way solenoid valves with servo control. They are equipped with a manual override for testing purposes. Fig. 267 Magnet coil Sleeve-type ball valve Coupler socket Strainer, compl.
Page 163 Westfalia Separator Mineraloil Systems GmbH Technical data 0018-6654-000 Part-No. Operating principles 2/2-way valve normally closed Nominal width 13 mm Material: Gasket EPDM Housing CuZn Line connection: Input G 3/4 in sleeve Output G 1/2 in sleeve Coil size 32 mm...
Page 164: Pressure Switch
Westfalia Separator Mineraloil Systems GmbH Pressure switch The pressure switch PAL (Pressure Alarm Low) • is included in the standard equipment, • is fitted in the product discharge line, • switches in case of a drop in pressure, • is maintenance-free.
Page 165 Westfalia Separator Mineraloil Systems GmbH • The stud screw at the side must not be loosened! Fig. 270 Factory setting of the switching points Product discharge Water discharge Pressure switch Pressure switch (option) 1.0 bar 3.0 bar 1.0 bar The product discharge pressure on the pressure gauge (separator) must be 0.5 to 1 bar above the switching point.
Page 166 Westfalia Separator Mineraloil Systems GmbH Technical data Part-No. – pressure switch 0005-4315-000 Working pressure: 0 to 6 bar Enclosure IP 65 Standard DIN 43650-A Cable 1.5 m marine cable type MGG-J, 3 x 1.5 mm² Medium temperature –25 to +120 °C (–13 to +248 °F)
Page 167: Parts List
Westfalia Separator Mineraloil Systems GmbH Parts list Guide to ordering spare parts ..............169 Set of plates......................171 Frame, compl....................173 Brake bolt, complete..................174 Solenoid valve block, complete ................175 Solenoid valve block, compl................176 Drive, complete....................179 Clutch shoes.....................179 Set of drive parts – 50 Hz................180 Set of drive parts –...
Page 168 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 169: Guide To Ordering Spare Parts
The details must be complete when the part number ends with a letter (e.g. 2050-6600-L), since this indicates that the parts are available in different de- signs. • Use only genuine spare parts from Westfalia Separator. The use of non-genuine parts leads to: –...
Page 170 Westfalia Separator Mineraloil Systems GmbH Fig. 273 2058-9001-101 / 0506...
Page 171: Set Of Plates
Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 0024-4310-010 Set of plates 0024-6324-000 Adhesive plate 0024-6327-000 Adhesive plate 0024-6326-000 Adhesive plate 0024-6426-000 Plate 0024-6071-000 Decal "arrow" 0024-6330-000 Adhesive plate 0024-6329-000 Adhesive plate 0024-6328-000 Adhesive plate 0024-6325-000 Adhesive plate...
Page 172 Westfalia Separator Mineraloil Systems GmbH Fig. 274 2058-9001-101 / 0506...
Page 173: Frame, Compl
Westfalia Separator Mineraloil Systems GmbH Pos. Part-No. Qty. Designation Frame, compl. 2058-1100-000 2058-1001-000 Lower section of frame 2058-1002-000 Upper section of frame 0019-6970-400 Hex head screw 0007-3378-750 Gasket 0019-8910-030 Screw plug 0007-1796-550 Gasket 0001-1457-800 Sight glass 2058-1038-000 Brake housing 0006-4193-300...
Page 174: Brake Bolt, Complete
Westfalia Separator Mineraloil Systems GmbH Fig. 275 Pos. Part-No. Qty. Designation 2058-1031-000 Brake bolt, complete 2058-1039-000 Brake bolt 0021-3301-980 Brake lining 0019-2111-400 Countersunk screw 0019-6310-300 Threaded pin 2058-9001-101 / 0506...
Page 175: Solenoid Valve Block, Complete
Westfalia Separator Mineraloil Systems GmbH Fig. 276 Pos. Part-No. Qty. Designation 2048-8105-020 Solenoid valve block, complete see page 176 Solenoid valve block 0018-2793-758 0.190 m Hose 0018-1797-600 Hose outlet 0018-3814-310 Hose clip 2058-9001-101 / 0506...
Page 176: Solenoid Valve Block, Compl
Westfalia Separator Mineraloil Systems GmbH Fig. 277 Pos. Part Number Qty. Designation 0018-6654-000 Solenoid valve block, compl. 0018-6654-010 Magnet coil 0018-5118-040 Coupler socket 0018-5947-820 Diaphragm 0018-3695-000 Magnet core 0018-1796-600 Hose outlet 0018-1797-600 Hose outlet 0018-1763-630 Sleeve-type ball valve 0018-2523-600 Strainer, compl.
Page 177 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 178 Westfalia Separator Mineraloil Systems GmbH Fig. 278 2058-9001-101 / 0506...
Page 179: Drive, Complete
Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2058-3300-000 Drive, complete 0008-3533-000 Rubber-metal cushion 0007-2581-750 Gasket 0011-8040-010 Pivoting bearing, complete 0026-5849-170 Retaining ring 0026-5834-170 Retaining ring see page 180 Set of drive parts 0007-2608-750 Gasket 2050-3375-010 Bearing cover...
Page 180: Set Of Drive Parts - 50 Hz
Westfalia Separator Mineraloil Systems GmbH Fig. 279 Pos. Part Number Qty. Designation 2058-3050-000 Set of drive parts – 50 Hz See page 183 Spindle assembly 0021-3345-900 Drive belt Pos. Part Number Qty. Designation 2058-3060-000 Set of drive parts – 60 Hz...
Page 181 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 182 Westfalia Separator Mineraloil Systems GmbH Fig. 280 2058-9001-101 / 0506...
Page 183: Spindle, Complete - 50 Hz
Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2058-3429-040 Spindle, complete - 50 Hz 2058-3410-000 Spindle 2058-3375-000 Bearing cover 2058-3375-010 Bearing cover 0011-6207-000 Grooved ball bearing 0026-5866-170 Retaining ring 0008-1708-010 Ball bearing protection ring 0011-6203-000 Grooved ball bearing...
Page 184 Westfalia Separator Mineraloil Systems GmbH Fig. 281 2058-9001-101 / 0506...
Page 185: Centrifugal Clutch, Complete
Westfalia Separator Mineraloil Systems GmbH Pos. Part-No. Qty. Designation 2058-3385-000 Centrifugal clutch, complete 2058-3365-000 Clutch drum 0011-6012-680 Grooved ball bearing 0026-2501-400 Distance bush 0026-0851-170 Retaining ring as per order Clutch driver 0026-6011-170 Retaining ring When ordering this part, please state diameter of motor shaft end and width of key.
Page 186 Westfalia Separator Mineraloil Systems GmbH Fig. 282 2058-9001-101 / 0506...
Page 187: Bowl, Complete
Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2058-6600-510 Bowl, complete 2058-6604-000 Bowl bottom, compl. 2058-6503-000 Annular piston 0007-3543-840 Gasket 0007-3541-750 Gasket 2058-6426-000 Closing chamber bottom 0007-2129-760 Gasket 0007-3541-750 Gasket 0007-2825-750 Gasket 0019-6122-400 Allen screw 2048-6698-020 Water chamber bottom...
Page 188: Disk Stack, Complete
Westfalia Separator Mineraloil Systems GmbH Fig. 283 Pos. Part-No. Qty. Designation 2146-6660-010 Disk stack, complete 2146-6663-010 Disks, compl. 0028-0088-308 Disk IMPORTANT: The number of disks depends on the bowl version. The total number of disks required for your application, e.g. 84/1 (84 = number of disks without spac- ers, 1 = number of blind disks) is stamped on the blind disk.
Page 189: Centripetal Pump, Compl
Westfalia Separator Mineraloil Systems GmbH Fig. 284 Pos. Part Number Qty. Designation 2058-2213-060 Centripetal pump, compl. 2058-2241-020 Centripetal pump, compl. 0007-1936-750 Gasket 2168-2337-020 Sensing liquid pump 0007-1904-750 Gasket 0007-2925-750 Gasket 2142-2239-000 Spacer ring 0007-2485-750 Gasket 2058-9001-101 / 0506...
Page 190 Westfalia Separator Mineraloil Systems GmbH Fig. 285 2058-9001-101 / 0506...
Page 191: Hood, Complete
Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2058-8800-020 Hood, complete 2058-8808-000 Hood 2171-2191-020 Handle connection piece 0007-1936-750 Gasket see page 192 Retaining ring, compl. 0019-6970-400 Hex head screw 0026-1371-300 Washer see page 193 Water feed line, compl.
Page 192: Retaining Bracket, Compl
Westfalia Separator Mineraloil Systems GmbH Fig. 286 Pos. Part-No. Qty. Designation 0026-2101-000 Retaining bracket, compl. 0026-2095-020 Stirrup 0026-0721-090 Bolt 0026-5856-170 Retaining ring 2058-9001-101 / 0506...
Page 193: Water Feed Line, Compl
Westfalia Separator Mineraloil Systems GmbH Fig. 287 Pos. Part-No. Qty. Designation 2144-8816-000 Water feed line, compl. 0018-6282-600 Non-return valve, compl. 2168-8448-000 Pipe 0013-1006-260 Coupling nut 0018-2015-000 Breather 0018-0021-260 Angle 0018-1796-600 Hose outlet 2144-1092-000 Disk 2058-9001-101 / 0506...
Page 194: Valve, Complete
Westfalia Separator Mineraloil Systems GmbH Fig. 288 Pos. Part Number Qty. Designation 2058-8280-000 Valve, complete 0018-2990-650 Check valve 0018-6035-030 Connector 2058-9001-101 / 0506...
Page 195: Corrugated Hose, Compl
Westfalia Separator Mineraloil Systems GmbH Fig. 289 Pos. Part Number Qty. Designation 0018-6656-100 Corrugated hose, compl. 0007-1729-830 Gasket 2058-9001-101 / 0506...
Page 196 Westfalia Separator Mineraloil Systems GmbH Fig. 290 2058-9001-101 / 0506...
Page 197: Set Of Tools And Accessories
Westfalia Separator Mineraloil Systems GmbH The tools delivered are stated in the packing list. Pos. Part Number Qty. Designation Set of tools and accessories 2058-9901-020 0003-0644-300 Mallet 0003-0596-320 Socket wrench, complete 0003-3796-320 Offset wrench 0003-3685-000 Double hook wrench, compl. 0013-0279-300...
Page 198 Westfalia Separator Mineraloil Systems GmbH Fig. 291 2058-9001-101 / 0506...
Page 199: Set Of Spare Parts "Bowl/Hood" (Operation: 1 Year Or 8000 Hours)
Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2058-9902-110 Set of spare parts "bowl/hood“ (operation: 1 year or 8000 hours) 0007-3543-840 Gasket 0007-3541-750 Gasket 0007-2129-760 Gasket 0007-3541-750 Gasket 0007-2825-750 Gasket 0007-1860-750 Gasket 0007-2385-760 Gasket 0007-2421-750 Gasket 0007-2706-750 Gasket...
Page 200 Westfalia Separator Mineraloil Systems GmbH Fig. 292 2058-9001-101 / 0506...
Page 201: Set Of Spare Parts "Drive" - 50 Hz (Operation: 1 Year Or 8000 Hours)
Westfalia Separator Mineraloil Systems GmbH Pos. Part Number Qty. Designation 2058-9902-120 Set of spare parts "drive" – 50 Hz (operation: 1 year or 8000 hours) 0008-3533-000 Rubber-metal cushion 0007-2581-750 Gasket 0011-6207-000 Grooved ball bearing 0011-6203-000 Grooved ball bearing 0011-7203-250 Angular contact ball bearing...
Page 202 Westfalia Separator Mineraloil Systems GmbH Fig. 293 2058-9001-101 / 0506...
Page 203: Set Of Spare Parts "Drive" - 50 Hz (Operation: 2 Years Or 16000 Operating Hours)
Westfalia Separator Mineraloil Systems GmbH Pos. Part-No. Qty. Designation 2058-9902-030 Set of spare parts "drive" – 50 Hz (operation: 2 years or 16000 operating hours) 0008-3533-000 Rubber-metal cushion 0007-2581-750 Gasket 0011-6207-000 Grooved ball bearing 0011-6203-000 Grooved ball bearing 0011-7203-250 Angular contact ball bearing...
Page 204 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 205 Westfalia Separator Mineraloil Systems GmbH 2058-9001-101 / 0506...
Page 206 Mineraloil Systems GmbH Take the Best – Separate the Rest A company of GEA Group Westfalia Separator Mineraloil Systems GmbH ● Werner-Habig-Straße 1 ● D-59302 Oelde (F.R. Germany) Tel.: +49 (0) 25 22/77-0 ● Fax: +49 (0) 25 22/77-23 94 ● http://www.westfalia-separator.com/ mailto:info@gea-westfalia.de...

Westfalia OSD 6-91-067 Instruction Manual

1 Safety Precautions

2 Machine Description

3 Operation

4 Installation - Maintenance - Repair

5 Accessories

6 Parts List

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