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R
Y
T
E
C
Spiral
®
HZ
®
Installation Manual
P.O. Box 403, One Cedar Parkway, Jackson, WI 53037
Phone 262‐677‐9046 Fax 262‐677‐2058
Rytec website:
www.rytecdoors.com
Rytec On-line store: www.rytecparts.com,
Rytec E‐mail: helpdesk@rytecdoors.com, Parts E‐mail: parts@rytecdoors.com
[Revision: June 5, 2013 R0915016, ©Rytec Corporation 2009]
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Related Manuals for RYTEC Spiral HZ
Summary of Contents for RYTEC Spiral HZ
- Page 1 Installation Manual P.O. Box 403, One Cedar Parkway, Jackson, WI 53037 Phone 262‐677‐9046 Fax 262‐677‐2058 Rytec website: www.rytecdoors.com Rytec On-line store: www.rytecparts.com, Rytec E‐mail: helpdesk@rytecdoors.com, Parts E‐mail: parts@rytecdoors.com [Revision: June 5, 2013 R0915016, ©Rytec Corporation 2009]...
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Page 3: Table Of Contents
TABLE OF CONTENTS PAGE APPROVAL DADE COUNTY - DOCUMENTS INTRODUCTION..........1 DOOR SERIAL NUMBER(S). - Page 4 PHOTO EYES ........... . . 15 Factory-Installed Eyes .
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Page 5: Approval Dade County - Documents
The “Hilti Kwik Bolt II Mechanical Expansion anchor for Concrete and Masonry Elements” shall be supplied by Rytec Doors and approved by the Building Code Compliance Office in Miami, Florida. If there are any questions about the products in use,... - Page 6 APPROVAL DADE COUNTY – NOTICE OF ACCEPTANCE...
- Page 7 APPROVAL DADE COUNTY NOTICE OF ACCEPTANCE...
- Page 8 APPROVAL DADE COUNTY – DOOR DIMENSION DRAWING...
- Page 9 APPROVAL DADE COUNTY DOOR DIMENSION DRAWINGS...
- Page 10 APPROVAL DADE COUNTY DOOR DIMENSION DRAWINGS...
- Page 11 APPROVAL DADE COUNTY DOOR DIMENSION DRAWINGS...
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Page 12: Introduction
Any changes in the working parts, assemblies, or specifications as written that are not authorized by Rytec Corporation will also cancel the warranty. The responsibility for the successful operation and performance of this door lies with the owner of the door. -
Page 13: Installation
ADDITIONAL REQUIREMENTS If a floor-loop activator was ordered and shipped with Labor and Site Requirements your Rytec door, the following additional items will be 1. Two installers. required to install the activator: 2. A licensed electrician is required for making all elec- NOTE: For complete floor-loop installation instruc- trical connections. -
Page 14: Typical Installation
INSTALLATION—TYPICAL INSTALLATION TYPICAL INSTALLATION ANCHORING METHODS Figure 2 shows the location of the major The Rytec Spiral HZ has been designed in components of your Spiral HZ door. This accordance with the Florida building code 2010. illustration should be used as reference only and... -
Page 15: Details - Top Of Side Column
INSTALLATION—TYPICAL INSTALLATION DETAILS - TOP OF SIDE COLUMN The top of the side column has a number of anchor holes. The anchor holes are located very near each other. One inside and one outside hole must be used in each location at the top of the side column. A minimum of 2 anchors at each location will be used. -
Page 16: Uncrating
INSTALLATION—UNCRATING UNCRATING NOTE: Remove parts and sub-assemblies from the shipping crate in the order directed throughout this installation manual. 1. Remove the two side column assemblies, spring pack assemblies, and the small parts carton from the shipping crate. (See Figure 7.) Head Side Assembly... -
Page 17: Locate Centerline Of Door Opening
Mark the centerline along the floor. (See Figure 8.) column installation. NOTE: Contact the Rytec Technical Support Department if the floor is more than 1 in. out of level. Centerline of... -
Page 18: Side Columns
INSTALLATION—SIDE COLUMNS 5. Use a plumb bob or carpenter’s level to check the wall for plumb in the areas where the side columns Dimension B are to be mounted. Also, inspect the wall for any obstructions. If the wall is not plumb, use shims. If you find an Dimension A obstruction, remove it, or shim the column to avoid the obstruction. - Page 19 INSTALLATION—SIDE COLUMNS Mark the floor where the plumb bob touches. Com- NOTE: pare the upper measurement to the lower mea- If Threaded Rod Is Predrilled surement. Shim the column toward or away from Used in Upper, Inside Anchor Point the wall, as required, until the two measurements Pair of Anchor Points, are equal and the column is plumb to the wall.
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Page 20: Spreader Bar
INSTALLATION—SPREADER BAR SPREADER BAR 8. Anchor the side column to the wall using the appro- priate anchoring method (see “ANCHORING To make it possible to install the spreader bar, and the METHODS” on page 3) and all drilled anchor head assembly later on, the door track running along points. -
Page 21: Head Assembly
INSTALLATION—HEAD ASSEMBLY HEAD ASSEMBLY 3. Raise and position the head assembly above each side column. Position the head so that it is parallel to the wall and level with each side column. Then carefully lower the head assembly onto the side columns. -
Page 22: Spring Pack And Drive Belt
INSTALLATION—HEAD ASSEMBLY 5. Before lowering the forklift, disconnect the steel SPRING PACK AND DRIVE BELT cradle assembly from the head assembly. To do The mechanism that assists the motor with raising and this, simply remove the two pairs of screws securing lowering the door consists of a specially-designed the ends of the cradle to the ends of the head spring system and drive belt system. - Page 23 INSTALLATION—SPRING PACK AND DRIVE BELT 4. Before a spring pack can be attached to the base plate, it must first be preloaded (sized) for your par- Drive Belt (Do ticular door. The preload information you will need Not Release at This Time) for this procedure is provided on the Preload Infor- mation Sheet packed in the small parts carton.
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Page 24: Drive Belt And Guide Pulley System
INSTALLATION—SPRING PACK AND DRIVE BELT 2. Pass the belt, along with the guide pulley, down the side column. Forked 3. The nearest pair of mounting posts on the base Mounting plate are used for mounting the guide pulley. Plate Remove the two upper nuts from this set of posts to make it possible to place the pulley. -
Page 25: Brake Release
Figure 35 3. Pull the handle several times to stretch the cable This Rytec door is equipped with a brake override sys- and remove any slack. Check the action of the lever tem that allows the door to be manually opened or on the brake mechanism for proper travel. -
Page 26: Photo Eyes
INSTALLATION—PHOTO EYES 4. Cut the cable to length, an inch or two after the crimp nut. 5. Disengage the electric brake by pulling the brake Photo release handle. Then by, hand, manually lower the door a few inches to verify that the door is not bound or caught up in the head assembly. - Page 27 INSTALLATION—PHOTO EYES Hole with Grommet Left-Hand Wire Side Column Cable Raceway U-Channel A9500152 A9500153 Figure 41 Figure 39 7. From the hole near the back of the side column, 4. Continue routing this cable through to the left drive pass the photo eye cable into the left drive assembly and over to the door head junction box, assembly and over to the door head junction box.
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Page 28: Customer-Installed Eyes
INSTALLATION—CUSTOMER INSTALLED PHOTO EYES Customer-Installed Eyes NOTE: Be sure the path through which the cables are routed hides and protects them from To monitor the back side of the door, a second set of damage. If necessary, run conduit to each photo eyes must be installed. -
Page 29: Installation - Wireless Antenna
INSTALLATION – WIRELESS ANTENNA 2. Attach the assembled bracket to head WIRELESS ANTENNA BRACKET assembly with 2 of the M8 1.25x20MM, T40 The Spiral is equipped with a wireless reversing edge. screws. (See Figure 47.) The antenna is cable tied to the motor junction box with a piece of foam over the antenna quills for protection. -
Page 30: Control System
CONTROL SYSTEM CONTROL SYSTEM Once the door has been assembled, see the Rytec System 4 Drive & Control Installation & Owner’s Manual for information on control panel installation, electrical connections, and door limit settings. NOTE: To expedite the installation of this door, it is... -
Page 31: Drive Motor To Control Panel
CONTROL SYSTEM—DRIVE MOTOR TO CONTROL PANEL NOTE: To properly ground the outer shield of this cable, terminate the end of the cable to the control panel using the grounded cable clamp provided. The disconnect must be in the OFF posi- tion and properly locked and tagged before performing the following procedure. -
Page 32: Customer-Installed Photo Eyes To Control Panel
CONTROL SYSTEM—REVERSING EDGE AND FACTORY-INSTALLED PHOTO EYES 3. Connect the control lines for the factory-installed encoder/photo eyes to the control panel as indicated on the electrical schematic, received with the System 4 control. Figure 51 CUSTOMER-INSTALLED PHOTO EYES TO 2. Connect the brake release sensor control lines to CONTROL PANEL the control panel as indicated on the electrical schematic. -
Page 33: Operating Control System
CONTROL SYSTEM—OPERATING CONTROL SYSTEM OPERATING CONTROL SYSTEM In the automatic mode, while the timer is running, at any time the activator device or another activator in the sys- The Spiral Door offers high-speed operation with the tem is enabled, the timer will reset and the door will not advantage of providing a secure barrier. -
Page 34: System Reset - Door Reversing Edge
CONTROL SYSTEM—INITIAL START-UP 5. After the close and open limit positions have been set the door will automatically synchronize. During the automatic synchronization process the display will read I:515, I:510 this is normal, DO NOT make any changes to the door until the 500 messages have left the screen. -
Page 35: Final Adjustments
FINAL ADJUSTMENTS—LEVELING DOOR PANEL On the side that needs to be lowered, place your FINAL ADJUSTMENTS hand on the smooth side of the secondary drive belt LEVELING DOOR PANEL and begin moving your hand up the belt towards the head assembly. When you’re near the top, a wave will 1. -
Page 36: Checking Photo Eyes
FINAL ADJUSTMENTS—CHECKING PHOTO EYES 1. With power applied to the control panel and CHECKING PHOTO EYES the door in the fully-open position, press the door close (▼) button to activate the door. Front Set of Eyes 2. When the door is about halfway closed, break the The two modules that make up the front set of photo beam of light between the front set of eyes only. -
Page 37: Final Check
FINAL CHECK—INSTALLING COVERS 4. Mount the left- and right-hand cover brackets to the FINAL CHECK side columns. These brackets are located in the NOTE: Check all of the following door compo- small parts carton and are held in place with two, nents and systems once the door panel 12-mm-long, Torx head screws. - Page 38 NOTES...
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