Summary of Contents for Lust SMARTDRIVE VF1000 M Series
Page 1
ANTRIEBSTECHNIK · VF1000 Series M MART RIVE Frequency inverter 1.1 to 4 kW start stop enter return SMART C A R D Operation Manual...
Page 2
Operation Manual for static frequency inverter 1 x 230 V - Version VF1205M - 1.1 kW VF1207M - 1.5 kW 3 x 400/460 V - Version VF1404M - 1.5 kW VF1406M - 2.2 kW VF1408M - 3.0 kW VF1410M - 4.0 kW Applies as from software edition V 1.2 ID No.:...
Page 3
Dear customer! Thank you for the trust which you have placed in us at Lust Antriebs- technik GmbH by purchasing the S frequency inverter. MART RIVE Installation and commissioning should be carried out by a trained engineer. Please take the time to read this Operation Manual carefully before starting work.
Page 4
Useful information on the Operation Manual The details in this manual apply for all frequency inverters belonging to the S VF1000M family of devices. The housing design is MART RIVE designated with the letter M for “Medium”. The Operation Manual consists altogether of 6 chapters, which are listed under the title “Directly to your goal”.
Directly to your goal Useful information on the Operating Manual ..A-2 Directly to your goal ............ A-3 Safety instructions ............A-5 Intended use ............... A-5 Design ................. A-7 Manufacturer’s declaration for frequency inverter ..A-8 VF1000M with CE - acceptance test ......A-10 Instructions for correct EMC installation ......
Page 6
Operating the control unit K KP100* ..... 4-1 Layout plan ..............4-1 In general ..............4-2 4.2.1 Menu branches ............4-2 4.2.2 Key functions............... 4-2 4.2.3 LCD-display ..............4-3 Menu structure ............4-4 4.3.1 Overview ..............4-4 4.3.2 MOP function with K KP100 .......
Safety instructions While in operation, inverters may have live, uninsulated, also if required moving or rotating parts as well as hot surfaces, depending on the degree to which they are protected. This means that a frequency inverter drive is a source of potentially fatal injuries. To prevent serious physical injuries or considerable material damage, only qualified persons familiar with electrical drive equipment may work on the device.
Page 8
The inverters should be protected against unauthorised loading. In particular components may not be bent and/or insulation distances changed during transport and use. Inverters contain electrostatically endangered components, which can be easily damaged when incorrectly handled. Electrical components may not be mechanically damaged or destroyed. When work is being carried out on live inverters, the applicable national accident-prevention regulations (e.g.
Design and accessories The standard design of the VF1000M is only signified on the type plate. Other deviations from the standard are indicated by the appending of design codes to the type designation. Each design code has a special meaning. Standard order or type designation F 1 x x x M range...
All the inverters described in this Manual have passed the test at the Carl Schenk AG Test Centre and fulfilled the stated European norms. As an example, the CE-test certificate for the device VF1207M have been reproduced. Details of the test itself can be ordered from Lust Antriebs- technik GmbH. A-10...
Instructions for correct EMC installation According to EMC, means: The VF1000M inverter series has been so developed, that not only the Low Voltage Directive is complied with, but also with suitable measures, the EMC Directives - even strict directives for residential areas can be observed.
Technical data Assembly and layout plan stop start enter return SMART C A R D 1 LED H2 (green) operation 9 Terminal X1 power connections indicator 10 K plug 2 LED H1 (yellow) error indicator 11 EMC ground clamps for cable 3 Terminal X6/1 control outputs screen 4 Terminal X6/2 control inputs...
Data table Des. Dim. VF1205 VF1207 VF1404 VF1406 VF1408 VF1410 Output on motor side Recom. rated power with 4 pole standard motor Device power Rated current (230 V) Rated current (400/460 V) 3.5/3.1 5.5/4.7 7.2/6.3 8.9/7.7 Cont. current (230 V) 1.1xI Cont.
Scale drawing KP100 start stop enter return SMART C A R D Dimension table Device type φ VF1205M...VF1404M 32.5 4.8 330 315 69 260 112 40 245 φ VF1406M...VF1410M 32.5 4.8 315 69 260 112 40 245 All dimensions in mm For level assembly see Chapter 1.4 Device assembly Devices have a fan on their bottom side, also applies for all VF1000M devices equipped with integrated mains filter...
Device assembly In general: The installation site must be free from conductive and corrosive substances as well as dampness. Frequency inverters are intended for installation in cabinets with external air through-flow. They are fixed with 4 M4 screws on a mounting plate. It is essential that the minimum distances above and below the device are observed to avoid overheating.
Electrical Connections Connection plan S1OUT S OUT SOUT SOUTA wait 2 minutes after mains off Attention: Starting torque of terminal X1 and X2 max. 0,4-0,5 Nm VF1205M VF1207M Des. Control connections Power connections Ref. voltage 10 V L1,N, Mains connection 1 x 230 V for ref.
Page 20
S1OUT S OUT SOUT SOUTA wait 2 minutes after mains off Attention: 400 4 0 A Starting torque of terminal X1 and X2 max. 0,4-0,5 Nm VF1404M VF1406M VF1408M VF1410M Des. Control connections Power connections Ref. voltage 10 V L1,L2,L3 Mains connection 3 x 400/460 V for ref.
Page 21
Caution: The connected mains may not exceed the following effective voltages for all devices in this manual: VF1205M... VF1207M L1 -> 230VAC L1 -> 230VAC VF1404M... VF1410M L1 -> L2 -> L3 460VAC L1/L2/L3 -> 270VAC Fault transmission/interference immunity (EMC) All S frequency inverters of the M series fulfil the requirements MART...
Power connections 2.3.1 Mains connection In general The inverters must be connected to the mains according to VDE regulations, so that they can be isolated from the mains at any time with appropriate releasing devices e.g main switches. Note: Once the inverter is connected to the mains, the internal DC-link is then loaded.
2.3.2 Motor connection In general: Standard phase motors are designed in the power range up to 4 kW according to IEC34 for various mains supplies in delta- (3∗230 V) and in star-form (3∗400 V). When using special phase motors not in accordance with IEC34, wait 2 minutes information in relation to the connection type should be obtained from the after mains off...
2.3.4 Motor temperature monitoring (PTC/ PT1 design) A thermistor (PTC) or a thermal circuit breaker can be connected to the terminals X4/ 51 + 52 for monitoring the motor coil. The input is potential- free. There are 2 design versions available: ð...
Control connections 2.4.1 Specification Connection Specification Reference output 10 V ± 2.5% short circuit proof Load capacity max. 10 mA Supply output UV 24 V ± 10% short circuit proof Load capacity max. 100 mA 0...10 V, R = 100 kΩ Frequency = 500 Ω...
Page 26
2.4.2 Function of the FSINA reference input Analog frequency FSINA reference input The rotary field frequency is preset via the X6/2-22 terminal. The input is adapted to the respective triggering method via the J3, J4, J5, J6 jumpers. There are three options for this: Connection of a potentio- +10V X6/2 meter (4.7...
Page 27
Note: The inverter can be started via the frequency reference input with preset direction of rotation. → FS > 0.5 Hz START → FS < 0.25 Hz STOP In addition to the adaption of the FSINA input to the jumper rail, the device software offers adaption options with the K or via the interface.
Page 28
External frequency reference input 0...1 kHz X6/2 FMIN → Scaling: FMAX FSIN . . . 1 kHz Adaption: Jumper position E 04-FSSEL = 3 Amplitude: 30 V max. Impulse width: 10 µs min. External frequency reference input 0 ... 10 kHz X6/2 FMIN →...
2.4.3 Control functions with STR/STL Mains connection with STL/STR For reasons of safety, the inverter may not be connected to the mains with the preselected control function STL or STR. The start function does not recognize the inverter until it has been activated after power on and self-test.
2.4.4 Control function via S1IND/S2IND/S3IND Selection of fixed frequencies In addition to the FSINA input, the frequency reference can be preselected via the control inputs S1IND/S2IND/S3IND as fixed frequency. 3 fixed frequencies can be selected, which can be activated according to the truth table.
Page 31
Data set changeover The inverter has two data sets, which can be switched with the control inputs S1IND/S2IND. Each data set has a total of l8 parameters, which can be set individually (see parameter description). The truth table below refers to parameter 31-KSEL = 2 (data set selector) stop start return...
2.4.5 MOP function with S1IND/S2IND Definitions Base value preset analog speed reference at FSIN input Offset Ratio of elevation or lowering from base value, influenced by inputs S1IND and S2IND S1IND Input of offset setting for reference increase S2IND Input of offset setting for reference decrease Reference input, which is raised or lowered by the ratio of the offset (Base value +/- Offset) 04-FSSEL = >...
Page 33
Example: Basic function with reset to base value RDEC1 RACC1 FMAX Offset FSIN Offset Base S1IND S2IND Key: Resetting of the reference to the base value (only possible with 04-FSSEL =18/20/22). Example: Direction of rotation with STL and STR The setting parameter applies 04-FSSEL = 17/18/19/20/21/22 RACC1 RDEC1 FMAX...
Page 34
Example: Reduction of the base value, reset offset with RSTOP With setting parameter applies 04-FSSEL = 17/18/19/20/21/22 Important: The braking ramp RSTOP is only active, if a value ≥ 1 Hz/s is set in the parameter (factory setting = 0 Hz/s). Caution: With the reduction of the base value to 0 Hz the drive comes to a stand still, however the condition should not be confused...
Page 35
Example: Saving the offset after power off Note: If the mains is switched off, the drive comes to a stop by itself. When the mains is reconnected and a new start signal, the drive is accelerated from 0 Hz. If the STL contact remains active during power off, the drive does not start.
2.4.6 Signal outputs S1OUT collective error message (Relay output) The operating contact Kl. 41/42 is closed, if there is a inverter malfunction. The contact opens again, if the fault has been rectified or the mains have been disconnected. The error message is acknowledged by pressing the stop/return key for at least 3 secs or by a signal to one of the digital inputs (see Parameter 75- start stop...
Page 37
SOUTA analog output The output operates in the basic setting as an analog frequency output. It delivers a direct voltage, which is proportional to the output frequency of the inverter. SOUTA Explanation (J1) (61-SOUTA = 9) X6/1 F = 0 Hz 10 V Inverter start, F = FMAX SOUTA...
2.4.7 L connection (Design C9/ C12) C9 design: The VF1000 Series M inverters in this design have a potential-free interface connection RS485. The inverters can be operated via this interface according to the L data transmission protocol. Terminal assignment see Fig.: SOUTA An external 24 V DC supply (V is necessary to operate the...
2.4.8 I -S connection (Design C8) NTER In general: The inverter VF1000M in the C8 design, has an I -S coupling NTER (IBS) with external 24 V supply and remote bus interface. The inverter can be operated according to the I NTER -S data transmission protocol.
Technical data: Des. VF1000M, I NTER Supply voltage: 24 V DC, - 7% +15% Current intake: approx. 100 mA Interface design: 2 cable remote bus with ext. +24 V-supply Module ID No.: 2 data words via process data channel Data: (Control word and speed reference) according to DRIVECOM specification 1 Data word communication channel...
Page 41
Layout plan: To ensure uninterrupted operation of the interface, an external 24 V DC supply is necessary. Connection is via the D-Sub plug connection. E = CAN input, 9 pin sub D pin rail X8 A = CAN output, 9 pin sub D socket rail X7 C = jumper rail J7 ...
Page 42
Address pre-allocation: Addresses are allocated in binary (see table). The address pre-allocation can be achieved optionally via, a) a parameter b) a jumper rail J7 ... 11 on the top of the device (see Fig. c) via coding plug (ADR0, ADR1, ADR2) (see Fig.
Parameter alteration in online- mode (when motor running) not allowed. ATT2 Motor control via K in online- mode not permitted. ATT3 Access to Lust S in online- mode not permitted. MART ATT4 System is in fault condition. Control via K not permitted.
Programming: With the parameter 59-TRIP, the I∗t-trigger current is set. That means currents < I (device nominal current) can be set. Motors with outputs stop start return enter smaller than the device nominal output are thus sufficiently protected from overloading . Factory setting: 59-TRIP = I (Device nominal current) Error messages...
If contrary to expectations, you should have difficulties when starting up the frequency inverter, we are only to glad to be of assistance with practical help and advice. You can reach our trained technicians as follows: Address: Lust Antriebstechnik GmbH Gewerbestraße 5-9 D-35633 Lahnau Phone:...
Operating the control unit K KP100* Layout plan start stop enter return S M A R T C A R D Item Designation Function LCD display 140 segments, backlit in green/red Arrow key downwards Back movement (scrolling) within the menu structure Arrow key upwards Forward movement (scrolling) within the menu structure...
In general 4.2.1 Menu branches Once the mains is switched on, the device carries out a self-test (Display backlit in red). The VF1000 concludes this by jumping directly to the current value of the output frequency (Display backlit in green). The menu branch VAL is active.
4.2.3 LCD- display PARA CTRL CARD h min -1 Hz/s Item Designation Function Counter-clockwise rotation Control display for output rot. field, counter-clockwise active Clockwise rotation Control display for output rot. field, clockwise active Acceleration ramp Control display, during acceleration active Braking ramp Control display, active during braking 3 figure numerical display...
4.3.2 MOP function with K KP100 Once pass word is confirmed the control from Overview terminal is blocked. Preset frequency CTRL-Menu reference (K ) is e.g. 10 Hz. Start inverter by pressing the start/enter-key. CTRL Actual value (small display) and clockwise rotation are additionally displayed.
Parameter list Operating level 1 Abbrev. Name Unit Display range Page Factory Customer setting Actual values 10-G Scaled frequency 0 to 65535 12-F Output frequency 0.0 to 999.0 13-U Output voltage 0 to 460 14-IS Apparent current 0.0 to 52.0 15-IW Effective current 0.0 to 52.0...
Page 53
Operating level 2 Abbrev. Name Unit Setting range Page Factory Customer setting Reference input 4-FSSEL Frequency ref. selector 0 to 23 Actual values 9-BARG Bar graph assignment 6 Actual values 13-V Frequencies 20-FF2-1 1st Fixed frequency 2 0.0 to 999.0 21-FMIN1 1st Minimum frequency 0.0 to 999.0...
Operating level 2 (Part 2) Abbrev. Name Unit Setting range Page Factory Customer setting Special functions 48-IXR I∗R compensation 0 to 3 6-11 49-SC Slip compensation 0 to 2 6-13 50-IN Motor rated current 0 to 150% I 6-13 Rated 51-COS Power factor x100 0 to 100...
Inverter-type dependent and nationally-related parameters Abbrev. Page Name Unit Inverter type 44-VN1 6-10 Voltage rated point 1 VF1205M...VF1207M 44-VN1 6-10 Voltage rated point 1 VF1404M...VF1410M 47-VN2 6-11 Voltage rated point 2 VF1203M...VF1207M 47-VN2 6-11 Voltage rated point 2 VF1404M...VF1410M 50-IN 6-13 Motor rated current, VF1205M...
Parameter description 01-MODE Operating mode [Decimal] MODE determines the control options for the inverter and defines the effective operating level e.g. for the K KP100. The parameters are allocated in 3 levels. In Level 1, the most important parameters for commissioning are to be found.
Page 57
Reference input block diagram 04-FSSEL 1 0 0 0 1 0 1 1 0 0 0 1 1 0 1 0 1 1 20...100% 1 1 1 0...100% FMAX 29-FMAX2 67-FST 94-MAXF 22-FMAX1 stop return start enter SMART C A R D 0 0 0 0 Hz 21-FMIN1...
Page 58
04-FSSEL = 0 FSIN is active as analog input. The adaption to 0(2) ... 10 V or 0 (4) ... 20 mA is via jumper rail J1 ... J6. 04-FSSEL = 1, 2 Without function. 04-FSSEL = 3 FSIN functions as frequency input. FMIN = 0 Hz FMAX = 1 kHz, adaption via jumper rail J1 ...
Page 59
04-FSSEL = 7 FSIN is not active. When starting the MOP function in the CTRL- menu of the K , 04-FSSEL = 7 is set automatically, and reset to 04-FSSEL = 0 on quitting. 04-FSSEL = 8 FSIN input and K input are not active.
Actual values 09-BARG Bar graph display [Decimal] The following parameters can be depicted in the bar graph display. 09-BARG Function STAT Depiction as bit model, see Fig. 6-3 12-F Output frequency as analog bar, Des. < F > 13-V Output voltage, Des. < V > (Factory setting) 14-IS Apparent current as analog bar, Des.
Page 61
13-V Output voltage [V] Displays the actual output voltage. The output voltage is kept constant independently of the DC-link voltage (DC-link compensation), if a drive reserve is available. After a error shut-down, the actual value existing immediately before shut-down is saved (Hold-Function). 14-IS Phase current [A] Displays the actual apparent phase current.
Frequencies 20-FF2-1 1st fixed frequency FF2 [Hz] Parameter of the 1st data set. As reference can be selected via S1IND = 1, S2IND = 0 and S3IND = 0 21-FMIN1 Minimum frequency for analog reference input [Hz] Parameter of the 1st data set. Reference input FSIN = 0 (2) V or 0 (4) mA corresponds to an output frequency of FMIN.
Page 64
32-RACC1 Start-up ramp [Hz/s] Parameter of the 1st data set, see Fig. 6-4. 33-RDEC1 Deceleration ramp [Hz/s] Parameter of the 1st data set, see Fig. 6-4. 34-RACC2 Start-up ramp [Hz/s] Parameter of the 2nd data set, see Fig. 6-4. 35-RDEC2 Deceleration ramp [Hz/s] Parameter of the 2nd data set, see Fig.
Characteristics 38-THTDC DC hold- shut-down delay [s] The DC hold becomes active once the shut-down limit (F < 0.5 Hz) is exceeded. It is unimportant whether braking is with 33-RDEC1 or with 36-RSTOP . The hold time can be set up to 120 s. Permanent hold is not possible.
46-FN2 Rated frequency [Hz] Parameter of the 2nd data set. See 43-FN1. See also Fig. 6-6. 47-VN2 Rated voltage [V] Parameter of the 2nd data set. See 44-VN1. See also Fig. 6-6. Special functions Automatic load control (I∗ ∗ ∗ ∗ ∗ R-Compensation) 48-IXR 48-IXR = 0 ->...
Page 67
A -> IW > Rated current U/UN (Rated load) B -> IW = 0 (Idling) C -> Non-compensated characteristics Fig. 6-7 VB * FN Ratio of the I∗R- compensation (I∗R) 100% Ratio of the slip compensation (SK) 2 * VB * FN VB * FN Fig.
Page 68
49-SC Slip compensation On/Off [Decimal] 49-SC = 0 -> Slip compensation inactive 1 -> Slip compensation with 1st and 2nd data set active 2 -> Slip compensation only active with 2nd data set Precondition for activation of the slip compensation: Enter motor data (Type plate) 50-IN, 51-COS and 52-NN.
Page 69
53-KIXR Correction factor, I * R compensation The correction factor KIXR corresponds to the resistance measured between two cables. The correction factor can either be entered or measured by the inverter. → The measurement is started, if 48-IXR = 1 and 53-KIXR = 0. The inverter then issues a max.
Page 70
Current controlled start-up (55-ISEL = 1) Once the inverter is started, the motor is accelerated with 32-RACC1. On reaching the current limit of 75% of 56-ILIM the acceleration is slowed down. If the phase current 14-IS increases further and exceeds 100% of 56-ILIM, the motor is not further accelerated.
Page 71
56-ILIM Current limit value [A] See 55-ISEL and diagram. 57-FILIM Minimum reduction frequency for current control [Hz] See 55-ISEL and diagram. 58-RILIM Ramp for current control [Hz/s] See 55-ISEL and diagram. 59-TRIP I * t Monitoring (Motor), trigger current [A] With the parameter 59-TRIP, the I∗t trigger current is set.
62-S1OUT Programmable control output S1OUT [Decimal] 63-S2OUT Programmable control output S2OUT [Decimal] 62-S1OUT Function 63-S2OUT Without function, outputs S_OUT = 0 active, as soon as inverter on mains and no error existing active, as long as motor excited active, as long as counter-clockwise speed > 0 or DC hold active active, as long as clockwise speed >...
Page 74
69-KOUTA Factor for analog output 61-SOUTA [Decimal] This parameter enables the scaling of the analog output SOUTA. When an analog signal is issued, the voltage is multiplied by the factor 69-KOUTA in accordance with the programming and limited to 15 V. 71-PROG Special programs [Decimal] With 71-PROG, special programs can be activated.
Page 75
Autostart 72-STRT = 1 If one of the start contacts STL or STR is bypassed and the reference input FSIN > 0.5 Hz, the inverter starts automatically once mains supply reconnected. Synchronisation 72-STRT = 2 Once the start contact is activated, the inverter first of all carries out a search procedure to determine the current motor speed.
Page 76
86-KG Scaling factor for 10-G The factor determines the value of the display parameter 10-G according to the formula: ∗ (10 G) (12_F) (86_KG) 87-DISP Permanent display [Decimal] Determines the parameter for the permanent display. All parameters from the menu „VAL“ are possible. 88-PSW1 Pass word 1 [Decimal] Determines the pass word for the parameterization menu <PARA>...
Page 77
94-MAXF Absolute maximum frequency [Hz] Is the maximum frequency which is produced by the inverter. The parameter is applied with frequency reference formation, current limit value regulation, slip compensation and synchronisation to running motor. Setting 0 signifies: The limiting of MAXF is switched off. Then only the limitation from 22-FMAX1 or 29-FMAX2 is still active.
Page 78
We reserve the right to make technical changes ID No. 0809.21B.1-01 EN 01/01 Lust Antriebstechnik GmbH * Gewerbestr.5-9 * D-35633 Lahnau * Phone + 49 64 41 966-0 * Fax + 49 64 41 966-137...
Need help?
Do you have a question about the SMARTDRIVE VF1000 M Series and is the answer not in the manual?
Questions and answers