swaploader SL-105 Parts And Operation Manual
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swaploader SL-105 Parts And Operation Manual

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Model SL-105
Parts and
Operations Manual
Hoist Serial Number: ____________________

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Summary of Contents for swaploader SL-105

  • Page 1 Model SL-105 Parts and Operations Manual Hoist Serial Number: ____________________...
  • Page 2 City, State & Zip: Phone: The unit has been checked and serviced according to SwapLoader’s Pre-delivery Check List. The proper mechanical operation of the unit as described in the written Parts & Operations Manual, provided by SwapLoader USA, Ltd., has been discussed with the customer.
  • Page 3 PRE-DELIVERY CHECK LIST INSPECTOR’S INFORMATION Inspected By: Signature: Distributor: Date Installed: Customer: Date Inspected: I. COMPONENT INFORMATION Hoist Model: Hoist Serial No.: Chassis VIN: Chassis Make & Model: Chassis GVWR: Distance from rear of cab to the centerline Chassis CA / CT: of rear axle/tandem.
  • Page 4 Parts & Operations Manual cover or at the back of the Parts List section in the Manual). Additional Comments: COMPLETE & SAVE TO YOUR COMPUTER. RETAIN A COPY FOR YOUR FILES. ONCE COMPLETE, FAX (515-313-4426) OR EMAIL (sales@swaploader.net) A COPY BACK TO SWAPLOADER! 1800 NE Broadway Ave., Des Moines, IA 50313 • www.swaploader.com •...
  • Page 5 OUTER TUBE ASS'Y (REF) (12H46) (ON DASHBOARD) OUTER TUBE ASS'Y (REF) (12H46) (ON VISOR) DECAL ASSEMBLY SL-105 12H57 ~ REV A...

  • Page 6: Table Of Contents

    MAINTENANCE Weekly Service (50 Operations) Monthly Service (200 Operations) Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock (Safety Latch) Inspection & Adjustment Instructions Pressure Check Instructions SL-105 Rev. 07/2017...
  • Page 7 INTRODUCTION...
  • Page 8 Record your SwapLoader Hoist serial number in the appropriate space provided on the title page. Your SwapLoader dealer needs this information to give you prompt, efficient service when you order parts. It pays to rely on an authorized SwapLoader Distributor for your service needs. For the location of the Distributor nearest you, contact SwapLoader.
  • Page 9 SwapLoader distributor or service center, that such products are free of defects in material and workmanship. All SwapLoader products with an original factory invoice date of September 1, 2009 or later qualify for warranty as defined in this Limited Warranty Statement.

  • Page 10: Safety Suggestions

    SAFETY SUGGESTIONS Do not operate or service this equipment until you have been properly trained and instructed in its use and have read the operation and service manual. Do not operate this equipment on uneven ground. Do not drive with the hoist in the dump position or with the hook to the rear.
  • Page 11 It is the responsibility of the owner and/or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and/or Truck Chassis.
  • Page 12 SAFETY INSTRUCTIONS 90P18 RELIEF VALVE 90P52 PROP DECAL 90P78 HIGH-PRESSURE FLUID The following is a list of all the Swaploader Safety Decals, and their part numbers. Please use when reordering replacement decals. WARNING 90P07 – OPERATIONS & SERVICE MANUAL INTRODUCTION 09/2009...
  • Page 13 90P08 – HOIST-BODY SPECIFICATIONS 90P09 – HYDRAULIC OIL SPECIFICATIONS 90P10 – HYDRAULIC OIL FLAMMABLE 90P11 – HOIST FALLING 90P13 – SWAPLOADER SAFETY INSTRUCTIONS 90P18 – RELIEF VALVE INTRODUCTION 09/2009...
  • Page 14 90P52 – PROP DECAL (OPTIONAL) 90P78 – HIGH-PRESSURE FLUID INTRODUCTION 09/2009...

  • Page 15: Installation

    INSTALLATION...

  • Page 16: Initial Inspection

    INITIAL INSPECTION When the SwapLoader hoist is received from the factory, you should inspect the hoist for damage, which may have occurred in shipment. If damage has occurred, you should contact the shipper immediately. Be sure to note any damage or missing items on bill of Lading.

  • Page 17: Hoist Installation

    HOIST INSTALLATION TO TRUCK CHASSIS Place the SL-105 hoist assembly on the truck chassis. The truck chassis mounting surface should be flat without any steps or protrusions. If necessary shim bars need to be added to ensure a flat surface on which to support hoist. The truck chassis should meet the following minimum specifications (See Figures A &...
  • Page 18 There are two types of mount brackets used on the Model SL-105 hoist as indicated in Figure B or Drawing No. 12H56. They are the front mount brackets (Pt. No. 22H38), and the rear mount brackets (Pt. No. 22H39). Figure B Locate the mount brackets on the side of the hoist as indicated in Figure B.
  • Page 19 Note: The hoist mainframe is made from high strength low alloy steel. Use an appropriate welding process. SL-105.INS 09/2009...
  • Page 20 HYD CONTROL VALVE (REF) HYD TANK (REF) HOIST INSTALLATION KIT ASS'Y (REF) SL-105 12H56...

  • Page 21: Controls Installation

    Assemble and install the control lever console (See diagram below). Typically the console is fastened to the floor of the cab and the control cables are routed through additional holes drilled in the floor. Your particular installation may require that additional brackets be fabricated or other modifications made. SL-105.INS 09/2009...
  • Page 22 HOIST CONTROL CONTROL (TYP) (TYP) (REF) HYD TANK (REF) MANUAL CONTROL ASS'Y - 2 SECTION SL-105/145/180 90H72 ~ REV A...
  • Page 23 BHD UNION LOWER ADP BHD UNION BHD TEE UPPER ADP UPPER ADP BHD TEE LOWER ADP HYD CONTROL VALVE (REF) (SEE NOTE 1) SL-105 90H95...
  • Page 24 Swaploader. Take proper care when routing the control cables, as a good cable path is essential for a proper operating system. Keep bends in the cable path to a minimum and be as generous as possible.
  • Page 25 HOLES AND INSERT PIN SCREW NUT BACK FACE OF VALVE VALVE BODY SCREW SCREW FLANGE SLEEVE BACK TERMINAL EYE ON ROD SCREW FLANGE SLEEVE FLUSH WITH BOLT FLANGE FACE OF VALVE TO VALVE BODY SCREW NUT ON 2-10 SL-105.INS 09/2009...

  • Page 26: Hydraulic Tank Installation

    Drawing No. 90H95. The hose length can be shortened if necessary. Secure the hose to the barb fittings with the hose clamps provided. Figure E 2-11 SL-105.INS 09/2009...

  • Page 27: P.t.o. Selection

    Hydraulic Pump Rotation: L.H. As provided (See Note 2). The hydraulic pump rotation can be reversed to R.H. by a qualified hydraulic technician or it can be sourced through Swaploader. Ratio of Pump RPM to Engine RPM: 80% to 100% NOTE 1: P.T.O.
  • Page 28 CW (right hand rotation pump) is needed; call SwapLoader for price and availability. NOTE: Consult the PTO supplier whenever uncertain about the correct pump rotation for a particular application. The table below lists the SwapLoader part number for both left and right hand rotation pumps for the SL-105 hoist model: L.H. Rotation R.H.

  • Page 29: Pump Installation

    Tie up the pressure and suction hoses as necessary. Again, be sure the hoses are routed to avoid exhaust components and to stay clear of the drive shaft. 2-14 SL-105.INS 09/2009...
  • Page 30 HYD PUMP (REF) TANK STRAINER (REF) (20P07) HYD TANK (REF) (20P05) HYD CONTROL VALVE (REF) SL-105/145/180 90H91...

  • Page 31: Start Up Procedure

    If the factory installed decals do not have pre-mask then prior to painting the hoist you will need to tape off the decal to prevent paint overspray on the decal. 2-16 SL-105.INS 09/2009...
  • Page 32 Fill out pre-delivery checklist and warranty card and mail to SwapLoader U.S.A., Ltd. NOTE: Failure to fill out and return warranty card within 15 days of installation may possibly void the warranty. CAUTION: The SwapLoader hoist must be used with bodies or containers that properly fit the front hook and the rear hold-downs (See figure S025).
  • Page 33 U.S.A. LTD. [32 mm ] DIMENSIONS FOR COMPATABILITY WITH THE [289 mm] TITLE SWAPLOADER HOOK LIFT HOIST. IT IS THE SUB-FRAME SUPPLIERS RESPONSIBILITY TO PROVIDE A SUB-FRAME LIFT BAR DETAIL OF SUFFICIENT CAPACITY WHICH PROPERLY SUPPORTS DRAWING NO. MODEL NO.
  • Page 34 (See Fig. 1 & 2). BUMPER LOCATION CHART DIM B. (Max) DIM. A SL-220/222 SL-330 & SL-406 & SL-105 SL-145 SL-180 SL-2418 SL-650 & SL-240 SL-400 SL-505/545 24 5/8”...
  • Page 35 REAR BUMPER WDMT 95.66 (REF) 63H94 VERTICAL CHANNEL 9.58 TOTAL 114.82 FIG. 3 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 10/05/09...
  • Page 36 This is crucial in order to ensure that the container longsills do not contact the bumper during the dump cycle (See Fig. 1 & 2). BUMPER LOCATION CHART DIM B. (Max) DIM. A SL-220/222 SL-330 & SL-406 & SL-105 SL-145 SL-180 SL-2418 SL-650 & SL-240 SL-400 SL-505/545 24 5/8”...
  • Page 37 VERTICAL CHANNEL 9.58 52H13 REAR BUMPER EXTENSIONS 58.42 TOTAL 173.24 FIG. 3 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 05OCT09...

  • Page 40: Fender Assembly, Single Axle

    FENDER ASSEMBLY, SINGLE AXLE Aluminum (10H93) / Steel (11H13) (Diamond Plate Only) INSTALLATION INSTRUCTIONS 1. Review all directions and diagrams provided before starting fender installation. 2. Center fender above tire using block to maintain the proper height. Fender should be approximately 5” above tire to allow for suspension movement (See Fig.
  • Page 41 TRUCK bearings, gears, etc. (REF) 4 @ 6” CENTERS 7/16 DIA. HOLE 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 10/05/09...

  • Page 44: Rear Light Bar Assembly

    REAR LIGHT BAR ASSEMBLY (51H68) 10/05/09...
  • Page 45 REAR LIGHT BAR ASSEMBLY (51H68) INSTALLATION INSTRUCTIONS Review all directions and diagrams provided before starting rear light bar installation. 2. Trim truck frame to indicated dimensions (See Fig. 1). This step may have already been preformed if a bumper was previously installed. 3.
  • Page 46 FIG. 3 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com 10/05/09...
  • Page 52 PRE-DELIVERY CHECK LIST INSPECTOR’S INFORMATION Inspected By: Signature: Distributor: Date Installed: Customer: Date Inspected: I. COMPONENT INFORMATION Hoist Model: Hoist Serial No.: Chassis VIN: Chassis Make & Model: Chassis GVWR: Distance from rear of cab to the centerline Chassis CA / CT: of rear axle/tandem.
  • Page 53 Parts & Operations Manual cover or at the back of the Parts List section in the Manual). Additional Comments: COMPLETE & SAVE TO YOUR COMPUTER. RETAIN A COPY FOR YOUR FILES. ONCE COMPLETE, FAX (515-313-4426) OR EMAIL (sales@swaploader.net) A COPY BACK TO SWAPLOADER! 1800 NE Broadway Ave., Des Moines, IA 50313 • www.swaploader.com •...

  • Page 54: Operation

    OPERATION...

  • Page 55: Loading A Container

    OPERATING INSTRUCTIONS During all operations of the SwapLoader, the speed of the engine should be maintained at 1,000 to 1,200 RPM, assuming the ratio of the Power Take Off is about 100%. LOADING A CONTAINER Engage the P.T.O. (Refer to P.T.O. manual for operation).
  • Page 56 WARNING: Make sure work area is clear of people and obstacles prior to dumping or unloading containers. SwapLoader strongly recommends that a back up alarm be installed on the truck chassis. The operation of the hook hoist is that the truck...

  • Page 57: Placing A Container On The Ground

    Rotate jib all the way till the container touches the ground. Pull away from container and rotate jib back into the transport position. WARNING: DON'T OVER SPEED THE PUMP 1,500 RPM MAXIMUM. DON'T DUMP ON UNEVEN GROUND. SL-105.OPE 07/2009...
  • Page 58 WARNING: (CONTINUED) DON'T DRIVE WITH THE HOIST IN THE DUMP POSITION OR WITH THE HOOK TILTED BACK. SL-105.OPE 07/2009...

  • Page 59: Maintenance

    MAINTENANCE...

  • Page 60: Weekly Service (50 Operations)

    Inspection & Adjustment Instructions on page 4-13 of the maintenance section. Change hydraulic oil, replace hydraulic filter element, and wash out suction strainer. Check main relief valve setting. Refer to the Pressure Check Instructions on page 4-11 of the maintenance section. (Pressure should be 3,250 PSI minimum). SL-105.MAI 07/2009...
  • Page 61 SL-105.MAI 07/2009...
  • Page 62 Filter Part Number Company Name Filter Part Number Baldwin BT8443 Hydac 0085MA010P Behringer BSO92E10N25 SPE25-10 Donaldson P550255 Norman Fleetguard HF6511 F4E-040CCB Flow Ezy FEE30-10L Purolator 20201 FPE40-10N Zinga * AE-10L * Brand of Element supplied from factory on hoist. SL-105.MAI 07/2009...
  • Page 63 * * * * * * * * 20P05 HYDRAULIC TANK, 15 GALLON 20P07 STRAINER, TANK MOUNTED - 25 GPM 20P96 SIGHT GAUGE, HYDRAULIC TANK 20P97 BREATHER CAP ASSEMBY, HYDRAULIC TANK * * * * * * * * SL-105.MAI 07/2009...
  • Page 64 WEAR BLOCK SHIM 01P44 5/16-18 x 1/2 FL HD SCREW (SST) * * * * * * * * 22H27 WEAR BLOCK – (JIB) 00P18 5/16-18 x 1 FL HD SCREW (BRASS) * * * * * * * * SL-105.MAI 07/2009...
  • Page 65 ROLLER ASSEMBLY (FOR 12H61 PIVOT JOINT SUB-ASSEMBLY) 23H10 BRONZE BEARING; QTY: 1 PER ROLLER * * * * * * * * 22P02 HYD CYLINDER 4φ x 38 (FOR 12H53 MAINFRAME SUB-ASSEMBLY) CYLINDER BEARINGS; CONTACT SWAPLOADER * * * * * * * * SL-105.MAI 07/2009...
  • Page 66 MAST LOCK INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists come with a mast lock (safety latch) assembly that is located on the bottom side of the outer tube. When the jib is extended the mast lock then engages the latch bars (forks) on the pivot joint, making the jib, outer tube, and pivot joint into a continuous member for raising the container or body up into a dump mode.
  • Page 67 5. Once the 1/4" clearance is achieved, then tighten the jam nut. Make sure to hold the adjustment bolt from turning when tightening the jam nut. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure.
  • Page 68 JIB LOCKOUT VALVE INSPECTION & ADJUSTMENT INSTRUCTIONS All SwapLoader hook-lift hoists have a jib lockout valve (see illustration below) to prevent accidental operation of the telescopic jib, while the hoist is up in a dump mode. Because the jib lockout valve can block the flow of hydraulic oil to the jib cylinder, should the valve come out of adjustment the telescopic jib may experience a reduction in extension or retraction speed to the point of stalling out.
  • Page 69 Work Port Size Spool Type Pt. No. (Maximum) (Maximum) 21P28 3/4-16 ORB (SAE 8) 2-Way, 2-Position N.C. 4,600 PSI (Nominal) 16 GPM (Nominal) Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure. 4-10 SL-105.MAI 07/2009...
  • Page 70 50 PSI Graduation Marks RECOMMENDED PRESSURE GAUGE ILLUSTRATION Should you not be able to source a hydraulic gauge locally, SwapLoader can provide one at a reasonable cost (Hyd. Pressure Gauge & Hose Ass’y – Part No. 22P10). PRESSURE CHECK STEPS 1.
  • Page 71 LIFT RAISE/UNLOAD RETRACT 5. Check the gauge for the maximum developed system pressure. The SL-105 should have a reading of 3,250 PSI. 6. With the pressure check complete; release all functions and disengage the P.T.O. Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure.
  • Page 72 INSPECTION The illustration below is a typical hoist clamp assembly for the 100 & 200 series SwapLoader hoist models. For optimum performance out of your SwapLoader SL-105 hooklift the gap between the top of the jib horizontal tube and the top inside surface of the outer tube should be kept between 1/16”...
  • Page 73 PARTS LIST...
  • Page 74 SWAPLOADER HOIST - BASE ASS'Y SL-105 12H55...
  • Page 75 MAINFRAME SUB-ASSEMBLY SL-105 12H53...
  • Page 76 PIVOT JOINT SUB-ASSEMBLY SL-105 12H61...
  • Page 77 WEAR BLOCK BEYOND SEE DETAIL A-A TELESCOPIC JIB SUB-ASSEMBLY SL-105 12H54...
  • Page 79 HYD CONTROL VALVE (REF) HYD TANK (REF) HOIST INSTALLATION KIT ASS'Y (REF) SL-105 12H56...
  • Page 80 HOIST CONTROL CONTROL (TYP) (TYP) (REF) HYD TANK (REF) MANUAL CONTROL ASS'Y - 2 SECTION SL-105/145/180 90H72 ~ REV A...
  • Page 81 HYD CYL 4Ø x 38 (REF) HYD CYL 2 1/2Ø x 24 (REF) BHD TEE BHD TEE UPPER ADP LOWER ADP HYD CYL 4Ø x 38 (REF) BHD UNION UPPER ADP BHD UNION LOWER ADP SL-105 90H94...
  • Page 82 BHD UNION LOWER ADP BHD UNION BHD TEE UPPER ADP UPPER ADP BHD TEE LOWER ADP HYD CONTROL VALVE (REF) (SEE NOTE 1) SL-105 90H95...
  • Page 83 HYD PUMP (REF) TANK STRAINER (REF) (20P07) HYD TANK (REF) (20P05) HYD CONTROL VALVE (REF) SL-105/145/180 90H91...
  • Page 84 OUTER TUBE ASS'Y (REF) (12H46) (ON DASHBOARD) OUTER TUBE ASS'Y (REF) (12H46) (ON VISOR) DECAL ASSEMBLY SL-105 12H57 ~ REV A...
  • Page 85 OPTIONS...
  • Page 86 INSTALLATION INSTRUCTIONS FOR SL-105 Review all directions and diagrams provided before starting the Electric over Hydraulic Valve Installation. Mount the 22P58 EHV to the hoist mainframe and attach all hoses, hose clamp assemblies and fittings as shown on drawing 91H22, 91H23 & 91H24 (also see Figures 1 &...
  • Page 87 Route control harness from valve into the truck cab. Determine the best location in the cab for the control box location and install with mounting screws (included). The location should be such that the controls can be easily reached while operating the truck. Figure 3 Insert power adapter into 12V outlet or hardwire to 12V battery.
  • Page 88 HOIST INSTALLATION KIT - EHV SL-105 12H79...
  • Page 89 EHV SUB-ASS'Y - PUMP CIRCUIT 100 SERIES 91H22...
  • Page 90 EHV SUB-ASS'Y - CHASSIS TANK CIRCUIT 100 SERIES 91H23...
  • Page 91 EHV SUB-ASS'Y - VALVE HOSE CIRCUIT SL-105 91H24 ~ REV. A...
  • Page 92 1800 NE Broadway Avenue, Des Moines, Iowa, U.S.A. 50313-2644 Phone: (515) 266-3042 • Fax: (515) 313-4426 • Toll Free: (888) 767-8000 E-Mail: sales@swaploader.net • Web Site: www.swaploader.com...

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