Bush Hog Utility Vehicle Workshop Workshop Manual
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Bush Hog Utility Vehicle Workshop Workshop Manual

Bush Hog Utility Vehicle Workshop Workshop Manual

Section 7: steering system
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SECTION 7: STEERING SYSTEM
SECTION 7 - STEERING SYSTEM
SPECIFICATIONS ........................................................................... 7-2
Type: Rack and Pinion ............................................................. 7-2
TOOLS ........................................................................................... 7-3
SAFETY FIRST ............................................................................... 7-3
DESCRIPTION ................................................................................ 7-4
Steering .................................................................................... 7-4
REPAIR ........................................................................................... 7-5
INSPECTION ............................................................................ 7-5
REMOVAL ................................................................................ 7-5
RACK AND PINION REMOVAL ......................................... 7-5
STEERING WHEEL REMOVAL ........................................ 7-8
STEERING SHAFT REMOVAL ......................................... 7-8
INSTALLATION ............................................................................... 7-9
RACK AND PINION INSTALLATION ................................. 7-9
STEERING SHAFT INSTALLATION ................................. 7-10
STEERING WHEEL INSTALLATION ................................ 7-10
ADJUSTMENT ................................................................... 7-11
®
BUSH HOG
UTILITY VEHICLE WORKSHOP MANUAL - SECTION 7: STEERING SYSTEM
7-1

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Summary of Contents for Bush Hog Utility Vehicle Workshop

  • Page 1: Table Of Contents

    STEERING WHEEL REMOVAL ... 7-8 STEERING SHAFT REMOVAL ... 7-8 INSTALLATION ... 7-9 RACK AND PINION INSTALLATION ... 7-9 STEERING SHAFT INSTALLATION ... 7-10 STEERING WHEEL INSTALLATION ... 7-10 ADJUSTMENT ... 7-11 ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM...

  • Page 2: Specifications

    ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM STEERING SHAFT ASSEMBLY TIE ROD Steering Assembly TORQUE SPECIFICATIONS: COMPONENT TORQUE Tie Rod End Slotted Nut 30 lbs. ft. (41 Nm) Lug Nuts 50 lbs. ft. (68 Nm)

  • Page 3: Tools

    A falling vehicle can cause severe personal injury or death. CAUTION When lifting a vehicle chock the wheels left on the ground to prevent the vehicle from rolling or sliding backward. ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM TOOLS SAFETY FIRST...

  • Page 4: Description

    ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM DESCRIPTION STEERING The UTV rack and pinion steering (Figure 1) is common in many TIE ROD automotive systems. The rack is a flat gear that extends outward PINION from both ends of the assembly.

  • Page 5: Repair

    3. Remove the cotter pin from both tie rod end slotted hex nuts. Discard cotter pins. 4. Remove both tie rod slotted hex nuts (Figure 2). ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM REPAIR INSPECTION REMOVAL TIE ROD END...
  • Page 6 ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM NOTICE: Place the ball joint tool between the tie rod end rubber boot and the low side of the steering arm. Drive the tool into the joint breaking the tie rod end loose from the steering arm.
  • Page 7 13. Carefully remove the rack and pinion from machine. 14. Place the rack and pinion assembly on a work bench. ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM BRACKET & CAPSCREWS CAPSCREWS Figure 6 Rack and Pinion Assembly...

  • Page 8: Steering Wheel Removal

    ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM STEERING WHEEL REMOVAL 1. Turn the steering wheel for access to the upper steering shaft U- joint capscrew (Figure 9). 2. Remove capscrew and lock washer from the upper U-joint clamp.

  • Page 9: Installation

    (41 Nm) then back off to the first through slot. 9. Install and lock a new cotter pin in each slotted nut and tie rod end. ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM INSTALLATION TIE ROD LOCK...

  • Page 10: Steering Shaft Installation

    ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM 10. Place the shifting cable housing on the mounting bracket with a lock washer on each side of the bracket (Figure 14). 11. Tighten shifting cable housing nuts (Figure 14) securely.

  • Page 11: Adjustment

    6. Remove jack stands and lower vehicle. Perform steering inspection as outlined in the operator’s manual. ® BUSH HOG UTILITY VEHICLE WORKSHOP MANUAL – SECTION 7: STEERING SYSTEM FRONT REAR Figure 16 Steering Tire Alignment...

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