amiad EBS-10000 Installation, Operation And Maintenance Instructions

In-line filter

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AMIAD WATER SYSTEMS
EBS-10,000 IN-LINE FILTER
Serial number:
Order number:
Catalogue number:
Filtration degree:
Tested by:
Installation, Operation and
Maintenance Instructions
910101-000109 / 09.17
EBS 10000 IL
910101-000109 / 09.17
Page 1 of 24

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  • Page 1 AMIAD WATER SYSTEMS EBS-10,000 IN-LINE FILTER Serial number: Order number: Catalogue number: Filtration degree: Tested by: Installation, Operation and Maintenance Instructions 910101-000109 / 09.17 EBS 10000 IL 910101-000109 / 09.17 Page 1 of 24...
  • Page 2 This document does not replace any certified drawing, procedure or information provided by Amiad in reference to a specific customer, site or project. Amiad assumes that all users understand risks involved within this file and/or its attached materials. This document is given in good faith and is not intended to impose any obligation to Amiad.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Technical specifications ..................Page 4 Safety instructions ......................5 Dimensional and recommended installation drawing........... 8 Description and filter operation ..................9 Installation ........................10 Commissioning, Start-up and First Operation ............. 11 Maintenance ........................ 12 Troubleshooting ......................14 Disassembling and reassembling .................
  • Page 4: Technical Specifications

    TECHNICAL SPECIFICATIONS General Maximum flow rate 800m 3500USgpm Consult manufacturer for optimum flow depending on filtration degree & water quality. Min. Operating pressure 2.5bar 35psi Or lower if pressure is increased for flushing Max. Operating pressure 10bar 150psi 16bar (240psi) upon request Filter area 10,000cm 1550in...
  • Page 5: Safety Instructions

    ➢ Always observe standard safety instructions and good engineering practices whilst working in the filter’s vicinity. ➢ Use the filter only for its intended use as designed by Amiad, any misuse of the filter may lead to undesired damage and may affect your warranty coverage.
  • Page 6 Operation procedures exactly as described in this manual. ➢ Commissioning the filter should be done by an authorized Amiad technician, do not attempt to commission the filter unaccompanied since this may lead to undesired damage and may affect your warranty coverage.
  • Page 7 Maintenance Before any maintenance or non-regular operation please read the following: ➢ Servicing the filter should be done only by technicians authorized by Amiad. ➢ Disconnect the filter from the power supply and lock the Main Power Switch. ➢ Disconnect the compressed air supply, release the residual pressure and lock the Pneumatics Main Valve.
  • Page 8: Dimensional And Recommended Installation Drawing

    DIMENSIONAL DRAWING EBS 10000 IL 910101-000109 / 09.17 Page 8 of 24...
  • Page 9: Description And Filter Operation

    DESCRIPTION OF FILTER OPERATION Filtering process: The EBS is a sophisticated yet easy-to-operate automatic filter, with a self-cleaning mechanism driven by an electric motor. The EBS is designed to work with various types of screens in filtration degrees from 500 to 10 micron, and is available in 8", 10", 12" and 14" inlet/outlet diameter.
  • Page 10: Installation

    INSTALLATION Design recommendations If flow increases and pressure drops dramatically for a long period of time during network filling-up, it is recommended that a pressure sustaining valve is installed downstream of the filter. The pressure sustaining valve will ensure a controlled filling-up of the line.
  • Page 11: Commissioning, Start-Up And First Operation

    the cable. (It is recommended that this installation meets or exceeds local or national electrical codes, this is a "high" voltage connection). Control wiring: The connection between the control junction box and the control board should be by 6 x 1.5 mm 2 (16 AWG) wire in flex- conduct.
  • Page 12: Maintenance

    MAINTENANCE Before beginning any maintenance procedure, carefully read the safety instructions in chapter 2 of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions. General inspection of the filter operation This is the visual basic general inspection procedure of the filter for proper operation.
  • Page 13 Maintenance prior to re-operation Make sure that the filter is disconnected from power, compressed air and water supply. Grease the drive shaft and the drive bushing. Connect the control board to the mains. Connect the compressed air supply. Connect the filter to its water supply. Perform a General Inspection of the Filter Operation as described above.
  • Page 14: Troubleshooting

    TROUBLESHOOTING Before beginning any troubleshooting, carefully read the safety instructions in chapter 2 of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions. The filtration system may enter a malfunction mode in the following cases: Symptom Remarks and Actions...
  • Page 15: Disassembling And Reassembling

    DISMANTLING AND ASSEMBLING THE FILTER COMPONENTS Opening the filter and disassembling its inner components is necessary for changing screens, periodic maintenance and repairs. Prior to opening the filter it is recommended to initiate a flushing cycle by pressing the "TEST" push button. Before beginning any maintenance procedure, carefully read the safety instructions in chapter 2 of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions.
  • Page 16 Please note that the screen is heavy and in order to avoid damage and injury it should be lifted only with Amiad’s standard Extractor and a standard lifting device operated by an authorized operator.
  • Page 17 Reassembling the "EBS" filter: Before reassembling, visually check that all components are complete and in good mechanical condition. Before reassembling, carefully read the safety instructions in chapter 2 of this document and make sure that all the workers at the filtration site are fully aware of and comply with, these and any other local safety instructions.
  • Page 18: Parts Schedule

    10"EBS10K HOUS IL ASA150 EPXY555 ICEA300 760102-000068 HEX NUT M20 ZINC PLATED C/ST DIN934 760103-000070 FLAT WASHER M20 DIN125 ZINC PLATED C/ST 770102-000188 O-RING SEAL P2-471 (EBS-10000 LID)NBR 710105-001639 SCRN SUPP EBS-10K/MEGA CI AMRLK 400 770102-000126 O-RING SEAL (P2-237) NAT 710103-002924...
  • Page 19 CAT. No. DESCRIPTION Qty. 710103-002539 DRIVE BUSHING EBS 760101-000447 HEX BOLT FULL TH M6X35 S/ST304 DIN933 760103-000094 FLAT WASHER M6 DIN125 S/ST316 760102-000101 NYLON INSERT LOCK NUT M6 S/ST304 DIN985 710103-002540 DRIVE SHAFT EBSS/ST303 710103-002541 DRIVE SHAFT KEY EBS BRASS 8X8 710103-002542 CONNECTING PIN EBS 760105-000038...
  • Page 20: Parts Drawing - Section 1

    PARTS DRAWING Section 1 EBS 10000 IL 910101-000109 / 09.17 Page 20 of 24...
  • Page 21: Parts Drawing - Section 2

    PARTS DRAWING Section 2 EBS 10000 IL 910101-000109 / 09.17 Page 21 of 24...
  • Page 22: Parts Drawing - Section 3

    PARTS DRAWING Section 3 EBS 10000 IL 910101-000109 / 09.17 Page 22 of 24...
  • Page 23: Limited Warranty

    Distributor may not return the Defective Product unless such return was coordinate and approved by Amiad in advance. Amiad's obligation under this warranty shall be limited to, at its option, the repair or exchange, free of charge, of the Product or any part which may prove defective under normal use and service during the Warranty Period.
  • Page 24 Amiad Water Systems Ltd. D.N. Galil Elyon 1, 1233500, Israel. Tel: +972 4690 9500 | Fax: +972 48141159 | Email: info@amiad.com Obelis s.a. Bd Général Wahis 53, 1030 Brussels, Belgium. Tel: +(32) 2732 5954 | Fax: +(32) 27326003 | Email: mail@obelis.net...

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