Vaillant ecoCOMPACT VCC4 Series Installation And Maintenance Instructions Manual
  1. Manuals
  2. Brands
  3. Vaillant Manuals
  4. Boiler
  5. ecoCOMPACT VCC4 Series
  6. Installation and maintenance instructions manual
Vaillant ecoCOMPACT VCC4 Series Installation And Maintenance Instructions Manual

Vaillant ecoCOMPACT VCC4 Series Installation And Maintenance Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Installation and maintenance instructions
Publisher/manufacturer
Vaillant GmbH
Berghauser Str. 40
D-42859 Remscheid
Tel. +492191 18 0
Fax +492191 18 2810
info@vaillant.de
www.vaillant.de
ecoCOMPACT
VCC ../4
AT, BE (de), DE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ecoCOMPACT VCC4 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Vaillant ecoCOMPACT VCC4 Series

Summary of Contents for Vaillant ecoCOMPACT VCC4 Series

  • Page 1 Installation and maintenance instructions ecoCOMPACT VCC ../4 AT, BE (de), DE Publisher/manufacturer Vaillant GmbH Berghauser Str. 40 D-42859 Remscheid Tel. +492191 18 0 Fax +492191 18 2810 info@vaillant.de www.vaillant.de...

  • Page 2: Table Of Contents

    Contents Contents Calling up appliance config. and diagnostics menu..............20 Performing a gas family check ......20 Safety ..............4 Using check programmes ........22 Action-related warnings ......... 4 7.10 Checking and treating the heating water/filling Intended use ............4 and supplementary water ........
  • Page 3 Contents 10.9 Preparing the repair work ........37 10.10 Replacing defective components......37 10.11 Completing repair work........42 Decommissioning..........42 11.1 Decommissioning the product ......42 Recycling and disposal........42 Customer service..........42 13.1 Customer service..........42 Appendix ................43 Pipe lengths in the B23P installation....

  • Page 4: Safety

    1 Safety – compliance with all inspection and main- Safety tenance conditions listed in the instruc- Action-related warnings tions. Classification of action-related warnings Intended use also covers installation in ac- The action-related warnings are classified in cordance with the IP code. accordance with the severity of the possible Any other use that is not specified in these in- danger using the following warning signs and...
  • Page 5 Safety 1 ▶ If possible, open doors and windows fully 1.3.6 Risk of poisoning and burns caused by escaping hot flue gases and ensure adequate ventilation. ▶ Do not use naked flames (e.g. lighters, ▶ Only operate the product if the air/flue pipe matches).

  • Page 6: Regulations (Directives, Laws, Standards)

    1 Safety ▶ Ensure that the combustion air is not 1.3.12 Risk of death from escaping flue gas routed through chimneys which have If you operate the product with an empty con- previously been used with floor-standing densate siphon, flue gas may escape into the oil-fired boilers, or with other boilers, room air.

  • Page 7: Notes On The Documentation

    Notes on the documentation 2 Notes on the documentation Information on the Meaning data plate Observing other applicable documents Type (e.g. C Approved flue connections ▶ You must observe all the operating and installation in- PMS (e.g. 3 bar Maximum water pressure in heating (0.3 MPa)) mode structions included with the system components.

  • Page 8: Övgw Symbol

    3 Product description ÖVGW symbol 3-port valve Heating drain cock Heating air separator Pressure sensor (filling the spiral im- Gas valve assembly mersion heater for the Electronics box domestic hot water cyl- inder) Heating expansion The ÖVGW symbol shows that the products comply with vessel all of the requirements for assigning the ÖVGW symbol in accordance with the identification plate.

  • Page 9: Set-Up

    Set-up 4 Set-up 4.2.3 Scope of delivery Applicability: Germany Unpacking the product Quant- Designation Heat generator Enclosed documentation Bag with seals proKlima set (VSC 146.. and VSC 206..) Gas conversion set Unit dimensions 70 70 Remove the packaging surrounding the unit. Remove the front casing.

  • Page 10: Minimum Clearances

    4 Set-up Unit dimensions Transporting the unit 150L Danger! Dimension Risk of injury due to carrying heavy loads. 1,640 mm Carrying heavy loads can cause injuries. Dimension 941 mm ▶ When transporting heavy units, observe Dimension all valid laws and other regulations. 770 mm Dimension 1,577 mm...

  • Page 11: Unit Installation Site

    Set-up 4 ≤40 mm Never transport the unit as illustrated above. ▶ Install the cylinder temperature sensor as shown in the figure. To transport the unit safely, use the two carrying handles on the two front feet of the unit. After you have set up the unit, cut off the carrying handles and dispose of them in accordance with the relevant regulations.

  • Page 12: Setting Up The Unit Horizontally

    4 Set-up Setting up the unit horizontally 4.11 Installing/removing the side casing ▶ Refit the components in the reverse order. ▶ Use the adjustable feet to set up the unit horizontally. 4.12 Moving the electronics box into the lower or upper position 4.10 Removing/installing the front casing...

  • Page 13: Removing/Installing The Vacuum Chamber's Front Panel

    Installation 5 ▶ 4.13 Removing/installing the vacuum chamber's Only solder connectors if the connectors front panel are not yet screwed to the service valves. Information on liquid gas operation In the as-supplied condition, the product is preset for opera- tion with the gas group indicated on the data plate. Applicability: Except Belgium If you have a product that has been preset for operation with natural gas, you must convert it to run on liquid gas.

  • Page 14: Connecting The Condensate Discharge Pipe

    5 Installation – Loss of pressure between the gas meter and the Caution. product: ≤ 1 mbar Risk of material damage caused by corro- Purge the gas pipe before start-up. sion 10. Check whether the connections (→ Page 26) are leak- Due to non-diffusion-tight plastic pipes in the tight.

  • Page 15: Air/Flue System

    Installation 5 Insert a screwdriver into the slot between the test points. Carefully exert pressure on the screwdriver (A). Turn the connector anti-clockwise (B) as far as it will go and then remove it by pulling it upwards (C). Insert the new connector. In doing so, pay attention to the latching lugs.
  • Page 16 5 Installation 5.6.2 Carrying out the wiring Danger! Risk of death from electric shock as a res- 230V ult of an improper electrical connection! An improper electrical connection may neg- atively affect the operational safety of the 24V / eBUS product and result in material damage or per- sonal injury.
  • Page 17 Installation 5 5.6.3 Establishing the power supply If you install the product in protective area 2, it must be operated as room-sealed. Installation method B53P is Caution. not permitted in this case. Risk of material damage due to high con- Open the electronics box.

  • Page 18: Operation

    6 Operation ▶ – You must only access the installer level if Solar pump (not active) – you are an approved competent person. eBUS remote control (not active) – Legionella protection pump (not active) – Solar valve (not active). Note The installer level is protected against unauthor- 5.6.6.1 Using the auxiliary relay ised access using a password.

  • Page 19: Checking The Factory Setting

    Start-up 7 Checking the factory setting Conditions: The product design is not compatible with the local gas group Applicability: Except Belgium ▶ Do not start up the product. ▶ Change the type of gas in accordance with your system. Caution. Risk of material damage caused by mak- Conditions: The product design is compatible with the local gas group ing unauthorised settings.

  • Page 20: Restarting The Installation Assistants

    7 Start-up 7.5.1 Language Restarting the installation assistants ▶ Set the required language. You can restart the installation assistant at any time by call- ▶ ing it up in the menu. Press (OK) twice to confirm the set language and to avoid unintentionally changing it.
  • Page 21 Start-up 7 Result Meaning Measure Result Meaning Measure "Warning" Combustion Start check programme "Warning" Combustion Start check programme quality inad- P.01 and adjust the CO₂ quality inad- P.01 and adjust the CO₂ equate. value with the adjusting equate. value with the adjusting screw in the Venturi.

  • Page 22: Using Check Programmes

    7 Start-up Result Meaning Measure P.01 Maximum load check programme: After successful ignition, the product is operated at "Warning" Combustion Start check programme maximum heat input. quality inad- P.01 and adjust the equate. CO₂ content with the P.02 Minimum load check programme: adjusting screw in the CO₂...

  • Page 23: Reading Off The Filling Pressure

    Start-up 7 Checking the filling and supplementary water We accept no liability for the compatibility of any additive or ▶ its effectiveness in the rest of the heating system. Before filling the installation, measure the hardness of the filling and supplementary water. Additives for cleaning measures (subsequent flushing required) Treating the filling and supplementary water...

  • Page 24: Filling And Purging The Heating Installation

    7 Start-up 7.13 Filling and purging the heating installation 15. Check all connections and the entire system for leaks. 16. To purge the heating installation, select the check pro- Preliminary work gramme P.00. ▶ Flush the heating installation thoroughly before filling it. ◁...
  • Page 25 Start-up 7 Conditions: Gas connection pressure not in the permissible range Caution. Risk of material damage and operating faults caused by incorrect gas connec- tion pressure. If the gas connection pressure lies outside the permissible range, this can cause oper- ating faults in and damage to the product.

  • Page 26: Checking Leak-Tightness

    (1). If the measured values are not in the specified range, you must not start up the product. If this is the case, inform Vaillant Customer Service. ▶ Pierce the covering cap (1) at the mark using a small Compare the measured value with the corresponding flat-blade screwdriver and unscrew it.

  • Page 27: Adapting The Unit To The Heating Installation

    Adapting the unit to the heating installation 8 – Menu → Live Monitor Setting the maximum flow temperature ◁ If the hot water generation is working correctly, the You can use diagnostics code D.071 to set the maximum display shows S.24 after a few minutes. flow temperature for heating mode (default setting: 75 °C).

  • Page 28: Setting The Maintenance Interval

    8 Adapting the unit to the heating installation 8.6.2 Resetting the remaining burner anti-cycling Setting the pump output time Applicability: Germany 1st option The product is equipped with a speed-regulated high-effi- Menu → Reset anti-cycl. time ciency pump, which adjusts independently to the hydraulic The current burner anti-cycling time appears in the display.
  • Page 29 Adapting the unit to the heating installation 8 8.8.1.2 Pump characteristic line for 25 kW 8.8.2 Setting the pump output for promotion programmes Applicability: Germany Characteristic line for proKlima (14 and 20 kW) 1000 1500 A Bypass Bypass in factory set- closed/Vmax/code ting/Vmax/code d14=0 d148=8 (boost)
  • Page 30 8 Adapting the unit to the heating installation Note Conditions: The hydraulics in the heating system or the heating sys- tem itself is suitable for this type of pump operation. The bypass valve remains inoperative as – The pump is only operated at this pump speed. the pump speed is not sufficient to open The hydraulic power of the pump for transferring it (provided the factory settings remain...

  • Page 31: Setting The Domestic Hot Water Temperature

    Adapting the unit to the heating installation 8 ▶ ▶ Set the pressure using the adjusting screw (1). Set the pressure using the adjusting screw (1). Position of the Pres- Position of the Pres- Notes/application Notes/application adjusting screw sure adjusting screw sure If the radiators do not heat If the radiators do not heat...

  • Page 32: Inspection And Maintenance

    9 Inspection and maintenance to comply with the applicable regulations Using the function menu regarding legionella prevention. The function menu allows you to actuate and test individual components in the heating installation. Inform the end user that the specifications for domestic Menu →...

  • Page 33: Cleaning The Heat Exchanger

    Inspection and maintenance 9 ▶ Replace the self-locking nuts on the burner flange each time you open the burner flange. ▶ If the heat insulation on the burner flange or on the back wall of the heat exchanger shows signs of damage, replace the heat insulation.

  • Page 34: Checking The Burner

    9 Inspection and maintenance Installing the compact thermal module Rinse away any loose dirt with a sharp jet of water or use a plastic brush. Do not point the water jet directly at the heat insulation (1) on the back of the heat ex- changer.

  • Page 35: Checking The Pre-Charge Pressure Of The Expansion Vessel

    Inspection and maintenance 9 Open the purging valve (2). If the initial pressure is below 0.75 bar (depending on the static pressure height of the heating installation), use nitrogen to fill the expansion vessel. If this is not 9.10.2 Draining the unit's process water circuit available, use air.

  • Page 36: Cleaning The Heating Filter

    Operating instructions). (→ Page 49) ▶ If you are unable to remedy the fault and the fault recurs despite several fault clearance attempts, contact Vaillant 9.15.1 Checking the product for leak-tightness Customer Service. ▶ Check that the product is leak-tight. (→ Page 26) 10.4...

  • Page 37: Resetting The Fault Memory

    Troubleshooting 10 10.10.2 Replacing the fan Overview of fault codes (Applicability: ecoCOMPACT) 10.5 Resetting the fault memory ▶ To delete the entire fault list, press (Delete, OK) twice. 10.6 Performing diagnostics ▶ You can use the function menu to actuate and test in- dividual components of the product during the fault dia- gnostics.
  • Page 38 10 Troubleshooting Note Each destroyed seal must be restored. 11. Remove the gas valve's bracket (2) from the fan by loosening the three screws (1). 12. Replace the defective fan. Remove the air intake pipe. Remove the plugs (3) from the gas valve. Remove the plug from the sensor on the Venturi (1) by pushing in the latching lug.
  • Page 39 Troubleshooting 10 10.10.4 Replacing the Venturi Applicability: Austria Danger! Risk of poisoning due to increased CO values. An incorrect gas restrictor size can lead to increased CO values. ▶ When replacing the Venturi, ensure that you use the correct gas restrictor (colour coding and position of pins on the underside of the gas restrictor).
  • Page 40 10 Troubleshooting case, replace the gas restrictor with an appropriate Note spare part. Check whether the colour of the jet actually matches the colour of the PCB's coding Applicability: Belgium resistor. ▶ After installing the new Venturi jet, check the type of Note which way the jet is installed.
  • Page 41 Troubleshooting 10 10.10.7 Replacing the PCB and/or the display 12. Install the new heat exchanger in reverse order. 13. With the new heat exchanger, ensure that you use the Caution. cable with a coding resistor and the correct plug. Risk of material damage caused by incor- rect repairs.

  • Page 42: 10.11 Completing Repair Work

    Anrufen aus dem Mobilfunknetz ggf. abweichende Tarife - nähere Information erhalten Sie bei Ihrem Mobilnetzbetrei- ber) Der flächendeckende Kundendienst für ganz Österreich ist täglich von 0 bis 24 Uhr erreichbar. Vaillant Kundendienst- techniker sind 365 Tage für Sie unterwegs, sonn- und feier- tags, österreichweit. Applicability: Belgium N.V.

  • Page 43: Appendix

    Appendix Appendix Pipe lengths in the B23P installation Applicability: Germany Note The maximum pipe length (straight pipe only) corresponds to the maximum permitted flue gas pipe length without any elbows. If elbows are used, the maximum pipe length must be reduced in accordance with the dynamic flow characteristics of the elbows.

  • Page 44: B Installer Level Menu Structure - Overview

    Appendix Installer level menu structure – Overview Menu Information Reset burner off time Installer level Back Select Enter code Installer level F.00 Fault list F.75 Interruption Test programs Fault Appliance config. Flow sensor Pump water shortage Back Back Select Installer level Test programs Gas type check P.00...

  • Page 45: C Overview Of Diagnostics Codes

    Appendix Appliance config. D.026 D.026 Auxiliary relay Target flow temp. Zusatzrelais DHW temperature Auxiliary relay Cirkulation pump externe Pumpe Back Select Back Cancel Appliance config. D.027 D.027 Comfort mode DHW Accessory relay 1 Zubehörrelais 1 Auxiliary relay Accessory relay 1 Cirkulation pump externe Pumpe Back...
  • Page 46 Appendix Default User-spe- Code Parameter Values or explanations setting cific setting D.002 Max. burner anti-cycling time heating 2 … 60 min 20 min at 20 °C flow temperature D.003 Parameter not in use for this product Not ad- justable D.004 Cylinder domestic hot water temper- In °C Not ad- ature...
  • Page 47 Appendix Default User-spe- Code Parameter Values or explanations setting cific setting D.027 Switching from relay 1 to VR 40 2 in 1 = Circulation pump 1 = Circula- 7 multi-functional module tion pump 2 = External pump 3 = Cylinder charging pump (not activated) 4 = Flue non-return flap 5 = External solenoid valve 6 = External fault message...
  • Page 48 Appendix Default User-spe- Code Parameter Values or explanations setting cific setting D.074 Anti-legionella function 0 = Off 0 = Off 1 = On Thermal disinfection is carried out every 24 hours D.075 Maximum charging time for the 20 - 90 min 45 mins domestic hot water cylinder D.076 Device specific number...

  • Page 49: D Inspection And Maintenance Work - Overview

    Appendix Default User-spe- Code Parameter Values or explanations setting cific setting D.127 Status of the external current anode 0: Function deactivated or no anode present Adjustable 1: Anode present and operating 2: Anode present, but faulty Inspection and maintenance work – Overview Mainten- ance Inspection...

  • Page 50: Status Codes - Overview

    Appendix Status codes – Overview Status code Meaning Heating mode S.00 Heating mode: No heat demand. S.01 Heating mode: Fan start-up. S.02 Heating mode: Pump start. S.03 Heating mode: Burner ignition. S.04 Heating mode: Burner on. S.05 Heating mode: Pump/fan overrun. S.06 Heating mode: Fan overrun S.07...

  • Page 51: F Overview Of Fault Codes

    Appendix Status code Meaning S.96 Return sensor test running, heating demands are blocked. S.97 Water pressure sensor test running, heating demands are blocked. S.98 Flow/return sensor test running, heating demands are blocked. S.105 Low heating flow rate, carry out purging P00 again. (Proklima) Overview of fault codes Applicability: ecoCOMPACT Code...
  • Page 52 Appendix Code Meaning Cause F.52 Mass flow sensor connection fault Mass flow sensor not connected/disconnected, plug not connected or incorrectly connected F.53 Mass flow sensor fault Gas flow pressure too low, filter under Venturi filter cap wet or blocked, mass flow sensor defective, internal pressure measuring point in Venturi blocked (do not use lubricant on Venturi O-ring.) F.54 Gas pressure fault (in combination with...
  • Page 53 Appendix Code Meaning Cause F.93 Gas group fault Combustion quality outside the permitted range: Incorrect gas injector, recirculation, incorrect gas group, internal pressure measuring point in Venturi blocked (do not use lubricant on the O-ring in the Venturi). Commu- No communication with the PCB Communication fault between display and PCB in the electronics box nication fault...

  • Page 54: G Wiring Diagram

    Appendix Wiring diagram Burner off X100 eBUS 230V~ Main PCB Temperature sensor for the hot water flow Interface PCB Temperature sensor in the heating flow Coding resistor for the gas group Temperature sensor in the heating return Coding resistor output range Pre-fitted plug for safety temperature limiters Venturi Installation and maintenance instructions ecoCOMPACT 0020181421_04...

  • Page 55: H Gas Adjustment Values As Set At The Factory

    Appendix Gas valve assembly Heating pump Temperature sensor in the cylinder Main power supply 3-port valve Ignition electrode Pressure sensor On/off button Volume flow sensor Gas adjustment values as set at the factory G20 natural G25 natural Set values Unit propane 9.2 ±...
  • Page 56 Appendix Technical data – Power/loading G25 VCC_206-4-5_150 VCC_266-4-5_150 Effective output range (P) 4.3 … 21.5 kW 5.9 … 27.1 kW at 50/30 °C Effective output range (P) 3.8 … 20.0 kW 5.2 … 25 kW at 80/60 °C Hot water heat output 3.8 …...

  • Page 57: J Technical Data

    Appendix VCC_206-4-5_150 VCC_266-4-5_150 Gas supply pressure (G25) 2 kPa 2 kPa Gas flow at P max. – hot water (G20) 2.59 m³/h 3.24 m³/h Gas flow at P max. – hot water (G25) 3.01 m³/h 3.76 m³/h CE number (PIN) 1312CO5870 1312CO5871 Smoke mass flow in heating mode at P min.
  • Page 58 Appendix VCC_206-4-5_150 VCC_266-4-5_150 VCC_306-4-5_150 Approximate value for the 1.82 l/h 2.87 l/h 3.09 l/h condensate volume (pH value between 3.5 and 4.0) at 50/30 °C ΔP heating at nominal flow 0.029 MPa 0.029 MPa 0.021 MPa (ΔT = 30 K) Technical data –...
  • Page 59 Appendix Technical data – Domestic hot water VCC_206-4-5_150 VCC_266-4-5_150 VCC_306-4-5_150 Specific flow rate (D) (ΔT 24.7 l/min 26.2 l/min 26.8 l/min = 30 K) in accordance with EN 13203 Continuous flow rate (ΔT = 591 l/h 738 l/h 741 l/h 35 K) Specific flow rate (ΔT = 35 21.2 l/min...
  • Page 60 Appendix Technical data – Electrics VCC_206-4-5_150 VCC_266-4-5_150 VCC_306-4-5_150 Electric connection 230 V / 50 Hz 230 V / 50 Hz 230 V / 50 Hz Built-in fuse (slow-blow) T4A/250 T4A/250 T4A/250 Max. electrical power con- 105 W 105 W 105 W sumption Standby electrical power 2.1 W...
  • Page 61 Appendix 0020181421_04 ecoCOMPACT Installation and maintenance instructions...

  • Page 62: K Declaration Of Conformity A.r. 08/01/2004 - Be

    Appendix Declaration of conformity A.R. 08/01/2004 - BE Applicability: Belgium Declaration of conformity A.R. 08/01/2004-BE Applicability: Belgium Installation and maintenance instructions ecoCOMPACT 0020181421_04...

  • Page 63: Index

    Index Index Display Replacing............... 41 Disposal, packaging ............42 Air/flue pipe ................. 15 Disposing of the packaging ..........42 Air/flue pipe unit connection piece........15 Documents ................7 Air/flue pipe, installed ............5 Domestic hot water temperature Setting................20 Appliance config. Calling up...............
  • Page 64 Index Liquid gas ................ 5, 13 Scale ................... 31 Live Monitor Schematic drawing ..............5 Calling up............... 18 Self-test ................32 Serial number ................ 7 Maintenance interval Service message..............36 Setting................28 Service partner ..............36 Maintenance work ............. 49 Setting the pump output ............
  • Page 68 N.V. Vaillant S.A. Golden Hopestraat 15 B-1620 Drogenbos Tel. 2 3349300 Fax 2 3349319 Kundendienst / Service après-vente / Klantendienst 2 3349352 info@vaillant.be www.vaillant.be Vaillant Deutschland GmbH & Co.KG Berghauser Str. 40 D-42859 Remscheid Telefon 02191 18 0 Telefax 02191 18 2810 Auftragsannahme Vaillant Kundendienst 02191 5767901 info@vaillant.de www.vaillant.de ©...

Table of Contents

Save PDF