Panasonic TH-49ES630K Service Manual
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Panasonic TH-49ES630K Service Manual

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TH-49ES630K
Model No.
TH-49ES630M
TH-49ES630S
Chassis:KM33
Destination:
K: Malaysia
M: Middle East
S: Singapore
ORDER NO. MTV1702021CE
LED TV
© Panasonic Corporation 2017.

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Summary of Contents for Panasonic TH-49ES630K

  • Page 1 ORDER NO. MTV1702021CE LED TV TH-49ES630K Model No. TH-49ES630M TH-49ES630S Chassis:KM33 Destination: K: Malaysia M: Middle East S: Singapore © Panasonic Corporation 2017.

  • Page 2: Table Of Contents

    TH-49ES630K/M/S TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.) -----3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2.

  • Page 3: Safety Precautions

    TH-49ES630K/M/S 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-49ES630K/M/S 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-49ES630K/M/S 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).

  • Page 6: Service Navigation

    TH-49ES630K/M/S 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, LD4, STBY EEP Repairable P BOARD Power Supply Repairable K BOARD LED/ RM/ CATS Repairable...

  • Page 7: Specifications

    TH-49ES630K/M/S 4 Specifications Dimensions (W × H × D) 1 106 mm × 697 mm × 313 mm (With Pedestal) 1 106 mm × 644 mm × 83 mm (TV only) 14.5 Net (With Pedestal) Mass 13.5 Net (TV only)
  • Page 8 TH-49ES630K/M/S Security WPA2-PSK (TKIP/AES) WPA-PSK (TKIP/AES) WEP (64 bit/128 bit) *: The frequency and channel differ depending on the country. Note • Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate. • For information about the open source software, refer to [eHELP] (Support > Licence).

  • Page 9: Service Mode

    TH-49ES630K/M/S 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds.

  • Page 10: Display Of Sos History

    TH-49ES630K/M/S 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-49ES630K/M/S 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-49ES630K/M/S 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 13: Lcd Panel Test Mode

    TH-49ES630K/M/S 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-49ES630K/M/S 7 Disassembly and Assembly Instructions 7.1. Key Button & LED Assembly 1. Fix SP Bracket. 2. Install SP Unit. 3. Fix Key Button Bracket. 4. Stick the Barrier. Description Remarks LED PANEL CASE LED PANEL SP BRACKET SPEAKER UNIT...

  • Page 15: Vesa Metal & Btm

    TH-49ES630K/M/S 7.2. Vesa Metal & Btm Back Cover 1. Stick Felt to Bottom Back Cover. 2. Fix Bottom Back Cover. 3. Install VESA Metal. Description Remarks ASS’Y 49 IN-HOUSE PANEL VESA METAL BOTTOM BACK COVER FELT (W5 × L40 × T0.35) FELT (W10 ×...

  • Page 16: Install Bottom Metal & Av Bracket

    TH-49ES630K/M/S 7.3. Install Bottom Metal & AV Bracket 1. Stick Felt to Side AV Bracket. 2. Fix Bottom Metal L and R. 3. Fix Bottom Corner Cover L and R. Description Remarks BOTTOM METAL L BOTTOM METAL R BOTTOM CORNER COVER L...

  • Page 17: Chasis Bracket A-Pcb

    TH-49ES630K/M/S 7.4. Chasis Bracket A-PCB 1. Follow the diagram below for Chasis Bracket A-PCB. Description Remarks CHASSIS BRACKET A-PCB GROUND SPRING GASKET...

  • Page 18: Screw Installlation (Panel)

    TH-49ES630K/M/S 7.5. Screw Installlation (Panel) 1. Screw all part follow the picture shown. Description Remarks SC (A3/P5/VESA4/MTL4/SP4/WIFI1/LD4/B2) 5-7 Kgfcm SC (BTM MTL4) 5-7 Kgfcm...

  • Page 19: Screw Installation (Bc)

    TH-49ES630K/M/S 7.6. Screw Installation (BC) 1. Screw all part follow the picture shown. Description Remarks SCREW (A3/P5/VESA4/MTL8/SP4/B2/WIFI1) SC (BC13/AV3/CRTL1/SP4) 5-7 Kgfcm SCREW (BC5/VESA4) 5-7 Kgfcm...

  • Page 20: Label Installation

    TH-49ES630K/M/S 7.7. Label Installation 1. Stick Side Button Label, Side AV Sheet, Rear AV Sheet, and Model Name Plate follow the picture shown. Description Remarks SIDE BUTTON LABEL SIDE AV SHEET REAR AV SHEET 49ES630K/M/S/N MODEL NAME PLATE...

  • Page 21: Handling Spec

    TH-49ES630K/M/S 7.8. Handling SPEC ■ Moving the LCD module The module should be handle by two people and hold on that top and bottom long side by both hands without module warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation.

  • Page 22: Measurements And Adjustments

    TH-49ES630K/M/S 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PNL12V TP4103 11.3V - 13V SUB5V TP5420 4.98V - 5.25V...

  • Page 23: Block Diagram

    TH-49ES630K/M/S 9 Block Diagram 9.1. Main Block Diagram STB5V P15/S5 JTAG CN UART CN UART CN SUB_AI_3.3V Colombia/Singapore/Indonesia/Malaysia/ S9-REG Analog STB3.3V SUB3.3V SUB3.3V 3.3/1.8 3 3/1 8 ASIC UHS-1 UAE/South Africa/Thailand/Vietnam/Barclay : DVB-T2 XRST RXD0 RXD1 S3.3 AN34043A TRST TXD0 TXD1 STB3.3V/1.2V_REG...

  • Page 24: Wiring Connection Diagram

    TH-49ES630K/M/S 10 Wiring Connection Diagram 10.1. Wire Dressing 1. Do the wire dressing follow the diagram below. 2. Each tape sticking is detail.
  • Page 25 TH-49ES630K/M/S...
  • Page 26 TH-49ES630K/M/S Description Remarks PET TAPE 0.72 LVDS CABLE WIRE (A02-P2) WIRE (A12-SPL/ SPR) WIRE (A10-K10) WIFI DONGLE WIRE SPONGE T3 x W25 x L85...

  • Page 27: Schematic Diagram

    Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (1/21)

  • Page 28: Printed Circuit Board

    Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (2/21)

  • Page 29: Exploded View And Replacement Parts List

    Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (3/21)
  • Page 30 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (4/21)
  • Page 31 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (5/21)
  • Page 32 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (6/21)
  • Page 33 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (7/21)
  • Page 34 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (8/21)
  • Page 35 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (9/21)
  • Page 36 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (10/21)
  • Page 37 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (11/21)
  • Page 38 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (12/21)
  • Page 39 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (13/21)
  • Page 40 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (14/21)
  • Page 41 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (15/21)
  • Page 42 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (16/21)
  • Page 43 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (17/21)
  • Page 44 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (18/21)
  • Page 45 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (19/21)
  • Page 46 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (20/21)
  • Page 47 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (21/21)
  • Page 48 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S P-Board (1/3)
  • Page 49 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S P-Board (2/3)
  • Page 50 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S P-Board (3/3)
  • Page 51 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S K-Board...
  • Page 52 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (Component Side)
  • Page 53 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S A-Board (Foil Side)
  • Page 54 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S P-Board (Component Side)
  • Page 55 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S P-Board (Foil Side)
  • Page 56 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S K-Board...
  • Page 57 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts Location...
  • Page 58 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Packing Exploded View 1...
  • Page 59 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Packing Exploded View 2...
  • Page 60 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Packing Exploded View 3...
  • Page 61 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1KY14BA0484 CONNECTOR K1KY07BA0483 CONNECTOR K1KY04BA0579 CONNECTOR K1MY51BA0526 CONNECTOR C1958 F1G1E103A144 C 0.01UF, 25V C2000 F1G1A105A107 C 1UF, 10V C2001 F1G1H102A830 C 1000PF, 50V...
  • Page 62 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5020 F1G1C104A173 C 0.1UF, 16V C5021 F1G1A105A107 C 1UF, 10V C5022 F1G1C104A173 C 0.1UF, 16V C5026 F1H1E105A153 C 1UF, 25V C5150 F1G1E103A144 C 0.01UF, 25V...
  • Page 63 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6811 F1G1C104A146 C 0.1UF, 16V C6822 F1G1C104A146 C 0.1UF, 16V C6823 F1G1C104A146 C 0.1UF, 16V C6825 F1G1C104A146 C 0.1UF, 16V C6826 F1G1C104A146 C 0.1UF, 16V...
  • Page 64 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7324 F1J1H102A909 C 1000PF, 50V C7325 F1J1H103A900 C 0.01UF, 50V C7406 F1J1E105A287 C 1UF, 25V C7408 F1J1E105A287 C 1UF, 25V C7417 F1J1H474A918 C 0.47UF, 50V...
  • Page 65 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8039 F1G1C104A173 C 0.1UF, 16V C8043 F1G1C104A173 C 0.1UF, 16V C8044 F1G1C104A173 C 0.1UF, 16V C8045 F1G1A105A107 C 1UF, 10V C8049 F1J1A106A043 C 10UF, 10V...
  • Page 66 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8161 F1G1H102A830 C 1000PF, 50V C8162 F1G1H102A830 C 1000PF, 50V C8229 F1G1A105A107 C 1UF, 10V C8230 F1G1C104A173 C 0.1UF, 16V C8231 F1G1C104A173 C 0.1UF, 16V...
  • Page 67 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D5180 DZ2J033M0L DIODE D5187 DZ2J047M0L DIODE D5191 B0ADCK000001 DIODE D5192 B0ADCK000001 DIODE D6950 B0ZBZ0000226 DIODE D6952 J0ZZB0000202 DIODE D7101 ERZE08C621CD SURGE ABSORBER D7105...
  • Page 68 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks IC6800 C1AB00004028 IC6950 C1AB00004337 IC7201 C0DBBYY00058 IC7301 C0DBAYY02540 IC7401 C0DBZYY00531 IC7405 B1LBZ0000070 IC7800 C0ZBZ0002199 IC8000 C1AB00004507 IC8001 C0DBGYY00887 IC8002 C0DBGYY00887 IC8101 C0DBAYY02430 IC8103...
  • Page 69 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L7401 G0C6R8MA0094 CHOKE COIL L7801 J0JYA0000035 BEAD CORE L7802 J0JYA0000035 BEAD CORE L7804 J0JYA0000035 BEAD CORE L8000 J0JBC0000115 CHIP BEADS MURATA:BLM18PG121SN1D L8001 J0JCC0000287...
  • Page 70 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R0909 D0GA101JA039 M 100 OHM, J, 1/16W R0910 D0GA332JA039 M 3.3K OHM, J, 1/16W R0911 D0GA272JA039 M 2.7K OHM, J, 1/16W R0912 D0GA272JA039 M 2.7K OHM, J, 1/16W...
  • Page 71 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R3201 D0GA101JA039 M 100 OHM, J, 1/16W R3231 D0GB103JA065 M 10K OHM, J, 1/10W R3233 D1BB2002A073 M 20K OHM, J, 1/10W R3234 D1BB2002A073...
  • Page 72 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R5003 D0GA103JA039 M 10K OHM, J, 1/16W R5006 D0GA103JA039 M 10K OHM, J, 1/16W R5007 D0GA103JA039 M 10K OHM, J, 1/16W R5009 D1BA5602A023...
  • Page 73 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R6888 D0GA103JA039 M 10K OHM, J, 1/16W R6913 D0GAR00JA039 M 0 OHM, 1/16W R6950 D0GA101JA039 M 100 OHM, J, 1/16W R6951 D0GA101JA039 M 100 OHM, J, 1/16W...
  • Page 74 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7315 D0GD222JA052 M 2.2K OHM, J, 1/8W R7321 D0GD100JA059 M 10 OHM, J, 1/4W R7322 D0GD100JA059 M 10 OHM, J, 1/4W R7323 D0GD103JA052...
  • Page 75 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7814 D0GD104JA052 M 100K OHM, J, 1/8W R7815 D0GD104JA052 M 100K OHM, J, 1/8W R7816 D1BD1203A066 M 120K OHM, D, 1/10 W R7820...
  • Page 76 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8454 D0GA103JA039 M 10K OHM, J, 1/16W R8455 D0GA103JA039 M 10K OHM, J, 1/16W R8457 D1BA2872A023 M 28.7K OHM, F, 1/16W R8458 D1BA1652A023 M 16.5K OHM, F, 1/16W...
  • Page 77 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R9014 D0GAR00JA039 M 0 OHM, 1/16W R9016 D0GA103JA039 M 10K OHM, J, 1/16W R9056 D0GA220JA039 M 22 OHM, J, 1/16W R9057 D0GA220JA039 M 22 OHM, J, 1/16W...
  • Page 78 Model No. : TH-49ES630K/TH-49ES630M/TH-49ES630S Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks K1HY05YY0281 WIFI DONGLE WIRE K2CQ2YY00122 AC CORD For TH-49ES630K & S Only K2CT2YY00091 AC CORD For TH-49ES630M Only L0EYAA000068 SPEAKER UNIT N2QAYB001126 REMOTE TRANSMITTER...

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