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Summary of Contents for MetalMaster HG3208VR
- Page 1 19/3/08 HG3208VR HYDRAULIC GUILLOTINE MANUAL (S960)
- Page 2 QC11Y-8X3200 Hydraulic Guillotine shears Operation Manual Serial No.： Q709103...
- Page 3 QC11Y Hydraulic Guillotine Shear Contents...
- Page 4 QC11Y Hydraulic Guillotine Shear ...
- Page 5 QC11Y Hydraulic Guillotine Shear 2、Performance Parameters of Machine ( table 1 ) Item Data Unit Notes Max. Cutting Thickness Max. Cutting Width 3200 Shear angle Degree Stroke times without load Min-1 Upper knife Holder Maximum Travel Including the Maximum Cutting Force return pressure Vary as per...
- Page 6 QC11Y Hydraulic Guillotine Shear ...
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Page 7: Function Explanation
QC11Y Hydraulic Guillotine Shear Panel fig of switchboard (chart 1) 3.7.1 Function explanation Power indicator Power switch Cutting angle increase Back gauge distance decrease Back gauge distance increase emergency stop Oil filling button Main motor stop Main motor start cutting stroke adjustment Adjusting\single cutting\continuous cutting switch Cutting angle decrease Back gauge value displayer (E10) -
Page 8: Hoisting And Installation
QC11Y Hydraulic Guillotine Shear Hoisting and Installation 4、... - Page 9 QC11Y Hydraulic Guillotine Shear 4.2 Installation of the machine 4.2.1 When installation , remove the balling cover on the worktable , and put the same height pad at the processing side. And put the IM ruler on the pad. And then use the lever meter to adjust vertically and horizontally , the allowance is less than 0.2mm every 1000mm length, the left and right direction should be same.
- Page 10 QC11Y Hydraulic Guillotine Shear 5、Adjustment and Operation of the Machine 5.1 Preparation before the operation A、Must backout the twice fixed pads at the inner-bottom between left and right boards, or else it will cause mechanism troubles. B、Clean the oil stains of the machine surface，inspect all bolts are tighten. C、Fill the lubrication grease .
- Page 11 QC11Y Hydraulic Guillotine Shear 2）Press oil filling button and angle increase button meantime, adjust the filling pressure to 14~16 MPa and keep 2~3 seconds. 3）Loose the angle increase button first, then loose oil filling button, knife beam return. 4）Turn the switch on the penal to cutting function D、Turn the hand wheel according to the plate thickness and adjust the blade clearance E、Adjust the back gauge distance according to the plate length.
- Page 12 QC11Y Hydraulic Guillotine Shear will automatically repeat the action of single mode until that times are up or switch is turned off . Anyway we do not encourage customers to use this mode as the machine runs quickly and sometimes may hurt the plate or accident occurs. 5.5 Adjustment of cutting angle Turn the switch to adjust mode, press the angle decrease or increase button to decrease or increase cutting angle;...
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Page 13: Overflow Valve
QC11Y Hydraulic Guillotine Shear overflow valve(5) - Page 14 QC11Y Hydraulic Guillotine Shear ...
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Page 15: General Introduction
QC11Y Hydraulic Guillotine Shear 7、Electric System of Machine General introduction ： The machine adopts the three-phase 415V power supply. 24V to A.C. control circuit; 27V a are maily installed inside the electric box and control panel. Pls refer to our electric components l Caution: 7.2.1 This machine is special tool, so users should arrange special operators. - Page 16 QC11Y Hydraulic Guillotine Shear Electric principle print(chart 5)
- Page 17 QC11Y Hydraulic Guillotine Shear Code Item Model Specs Usage 4《0》+1《C》 AC connector LC1-D2510B7 Oil pump motor control 3《0》+1《C》 AC connector LC1-D0901B7 Backgauge motor control 3《0》+1《C》 AC connector LC1-D0901B7 Backgauge motor control 3《0》+1《C》 AC connector LC1-D0901B7 Backgauge motor control 3《0》+1《C》 Middle relay LC1-D0901B7 process control 3《0》+1《C》...
- Page 18 QC11Y Hydraulic Guillotine Shear 1《0》 Control button ZB2-BA31 Enlarge the cutting angle 1《0》 Control button ZB2-BA31 Oil filling Indicator XB7-EV61 AC 24V Indicator of power on or off Indicator DL1-CEO024 AC 24V Start Indicator of oil pump motor Indicator TPN-082 DC 24V HD1- Indicator...
- Page 19 QC11Y Hydraulic Guillotine Shear Maintenance &Trouble Shooting 8、 8.1 Blades 8.1.1 The blade clearance (blade gap) adjustment: It is a very important factor to adjust the blade clearance which relates the cutting quality and than450-500N/mm , it is suggested to use smaller clearance. And for less than 450-500N/mm2, be displayed on the handwheel 8.1.2 measuring of blade clearance and adjustment of the proportional clearance the proportional clearance relates the cutting quality directly.
- Page 20 QC11Y Hydraulic Guillotine Shear The blades need to be ground timely. And It is costly if do not grind the blades timely. If the blade is not sharp enough, the blade will be hurt due to too much pressure in cutting and the cutting quality will be affected. So pls make up a complete blade grinding timeline according to the production status.
- Page 21 QC11Y Hydraulic Guillotine Shear beam will move down to the dead center. Inspect the nitrogen pressure by accumulator nitrogen tool. If the nitrogen pressure is less than 5~6 Mpa, pls fill in. After inspection and the filling, pls follow up the oil filling procedures（5.7） CAUTION: ONLY FILL IN THE NITROGEN INSIDE THE ACCUMULATOR, OTHERS ARE STRICTLY PROHIBITTED 8.4 The maintenance of the hydraulic system...
- Page 22 QC11Y Hydraulic Guillotine Shear situation. If find any abnormal things, pls correct it immediately before operation. 8.4.6 Adjustment of safety overflow valve The overflow adjustment is very important for normal operation of the machine. Pls adjust it as per the maximum working pressure. If it is found that the machine is damaged due to that the pressure adjusted data exceeds the maximum data, the manufacurer will not be responsible for this kind of problems or loss occurred due to incorrect adjustment.
- Page 23 QC11Y Hydraulic Guillotine Shear Item Specification quantity Foundation Bolt M20X500 Manual oil gun Oil supply 1 cubic mm Nitrogen fill tool Operation manual Quality Certificate Foot switch YDT1-12 Spanner...
- Page 24 QC11Y Hydraulic Guillotine Shear O-Ring 10x1.9 O-Ring 11x1.9 O-Ring 12x2.4 O-Ring 16x2.4 O-Ring 24x2.4 O-Ring 30x3.1 O-Ring 35x3.1 O-Ring 40x3.1 O-Ring 45x3.1 O-Ring 50x3.1 ferrule ferrule 9、Packing List...
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