Related Manuals for Biotech PZ65RL
Summary of Contents for Biotech PZ65RL
- Page 1 DIE ZUKUNFT DES HEIZENS PLANNING PORTFOLI0 PZ65RL / PZ100RL / PZ101RL TH E FU TU R E O F H EATI N G Only start-up the heating system after having read this assembly instruction manuals thoroughly!
- Page 2 Note If you require customer service, please have the serial number as well as the exact system type ready. You can find this information on the identifcation plate, which is located on the pellet daily tank. System type Serial number This figure is a symbol image and does not necessarly correspond to the system type described in the present instruction manual.
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Page 3: Table Of Contents
04 Minimum distance from walls 05 Notes on planning pellet boilers from 65 to 101 kW 06 Technical data 07 Dimensions 7.1 Pellet boilers PZ65RL 7.2 Pellet boilers PZ100RL / PZ101RL 08 Chimney Presetting 8.1 Effective height 09 Pellets storage tank 9.1 Location of the heating room... -
Page 4: General Information
General Information • Our customer service or an authorized specialist contractor must carry out assembly, installation, and initial start-up (setting) of our pellet heating system. • Recommendation: For long burner running times, in order to reduce the start-stop emissions and to reduce maintenance costs, the boiler should be fitted with a buffer storage tank, thermosiphon buffer storage tank or combination storage tank. -
Page 5: Safety Notes
We assume warranty obligations in accordance with the provisions of our warrantee conditions only when original Biotech replacement parts are used. Biotech grants repair service and supply of replacement parts for at least 10 years from the date of purchase of the system! -
Page 6: Return Flow Increase
It must be ensured that the return temperature never drops below 55°C. Fitting an automatic return warm water riser valve is mandatory. Disregard voids the warranty. Minimum distance from walls PZ100RL Model PZ65RL PZ101RL To the back [mm] Left side to wall [mm] Right side to wall [mm]... -
Page 7: Notes On Planning Pellet Boilers From 65 To 101 Kw
Using fuel which does not comply with our requirements will render any claim under warranty void. • Emptying the ashes: the PZ65RL, PZ100RL and PZ101RL system types each have two external ash trays. Direct (by detaching the ash daily tanks) or indirect (by removing ash from ash boxes that remain attached to the equipment) emptying may only be carried out once the system has been shut down. - Page 8 • At servicing intervals, the side daily tank cover with inspection hole in the PZ65RL and 2 inspection holes in the PZ100RL / PZ101RLmust be removed and the pellets are to be moved to the daily tank auger screw extraction point (to be carried out by the KD engineer) •...
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Page 9: Technical Data
Technical data System type PZ65RL PZ100RL PZ101RL Nominal heat performance (kW) 64,90 99,90 101,00 Degree of efficiency at full load (%) 93,60 95,10 95,10 Degree of efficiency at part load (%) 94,60 95,60 95,60 Max. adjustable boiler temperature (C°) Tolerable operating pressure (bar) -
Page 10: Dimensions
Dimensions 7.1 Pellet boilers PZ65RL... -
Page 11: Pellet Boilers Pz100Rl / Pz101Rl
7.2 Pellet boilers PZ100RL / PZ101RL... -
Page 12: Chimney Presetting
(see the chimney recommendation). Please use EN 13384-1 as an aid in calculations. The chimney must be moisture resistant (MS)! Installation of a draught stabilizer is required. PZ100RL System Type PZ65RL PZ101RL Required delivery head - MIN 0,05 / 5 0,05 / 5... -
Page 13: Pellets Storage Tank
Pellets storage tank The pellets are delivered in a silo truck and are blown into the storage room. Usually the silo truck has a pumping hose with a maximum length of 30 metres. The pellet storage room / the filling couplings must be within 30 metres from the place of unloading. -
Page 14: Size Of The Pellet Storage Room
9.2 Size of the pellet storage room The size of the storage room depends on the heating load required for the building. However, it should be of a size that the annual demand of fuel can be stored up to 1.5 times. Considering the not utilisable volume of the room, the following rules of thumb can be applied for calculating the size: General rule:: •... -
Page 15: Static Requirements For The Pellets Storage Room
9.3 Static requirements for the pellets storage room The walls of the storage tanks have to support the weight of the pellets (density 650 kg/m³). In practice the following wall thicknesses have stood the test*: • Medium weight vertically perforated brick 11,5 cm with plastering on both sides •... -
Page 16: Sketch / Section Pellets Storage Tank
9.4 Sketch / Section pellets storage tank... - Page 17 Door For stored quantities ≤ 15,000 kg there are no fire protection requirements regarding doors or hatches in the pellet storage room. Doors and hatches must open outwards and have to be completely lined with a gasket strip (for dust tightness). Wooden boardsmust be fitted on the inside of the doors and hatches of the pellet storage for pressure relief, in order to prevent the pellets from making pressure against the door or hatch.
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Page 18: General Indications Concerning The Filling System
9.5 General indications concerning the filling system The following materials must not be used: • Plastic pipes (danger of electrostatic charging) • Pipes which may damage the condition of the pellets (folded spiral-seam pipes used in ventilation engineering) General instructions: •... -
Page 19: Slanted Floor
9.6 Slanted floor The storage room has to be designed in a way that it can be almost completely emptied by the pellet extraction system (e.g. auger feed, suction tube) used. General advice: • The inclination of the slanted floor has to be 45°, so that the pellets can slide down automatically. •... -
Page 20: Existing Fixtures In The Pellet Storage
9.7 Existing fixtures in the pellet storage Existing piping and plumbing which cannot be removed with reasonable effort or involving unreasonable expenses, have to be covered with a flow- and shockproof casing (e.g. diversion plate)in order to prevent the pellets from bouncing against, when the storage room is filled. -
Page 21: Extraction Systems
Extraction systems Attention: Construction according to country-specific regulation for automatic wood combustion systems. 10.1 General assembly information • Plug the other end of the pellet suction tube (transparent with copper cord) via the corresponding sleeve on the feeding system (cannot be confused with the return air connection due to the different inner diameter) and fix it with the delivered clamp. -
Page 22: Earthing Of The Auger
10.1.1 Earthing of the auger Detach the copper cord from the transporting tube and bend it inwards. PLEASE NOTE: The copper cord must be connected to the connecting socket with blank metal (use a file or sand paper). 10.1.2 Installation of tubes When using a feeding system with a return air probe, you must install the suction tube in a way that it runs at a maximun of 1.5 m vertically and 0.3 m horizontally (= level) (otherwise there is the danger of blockage at the sectional laying when ending the suction cycle). -
Page 23: Earthing Of Suction Tube With Copper Cord
10.1.3 Earthing of suction tube with copper cord Detach the copper cord from the transporting tube and bend it inwards. Connect the tube with the suction socket and lay the copper cord onto the metal. PLEASE NOTE: The copper cord must be connected to the connecting socket with blank metal (use a file or sand paper). -
Page 24: There Are Three (3) Different Delivery Variants For Outputting Pellets
10.1.7 There are three (3) different delivery variants for outputting pellets Other output systems on request or on consultation and release by Biotech Energietechnik GmbH can also be used. The warranty / warranty performance is voided if unauthorized output systems are used. -
Page 25: Auger Conveyor Output
10.2 Auger conveyor output 10.2.1 Operating principle The pellets are conveyed by the auger from the storage area to the suction point and sucked up from there. The suction tube and the return air tube are secured on the auger head left and right with the clamps supplied.. There are six (6) different auger lengths (1500 / 2000 / 2500 / 3000 / 3500 / 4000 mm) available as standard equipment;... -
Page 26: Assembly
10.2.2 Assembly A 220 x 220 wall duct must be created at the site below centrally in the storeroom wall. The auger output system is passed through the wall duct into the storage room. The open channel must always be completely in the storeroom. The connections for the tubes and the motor must be freely accessible on the outside of the storeroom and must be splash-proof. -
Page 27: Output Form The Sack Silo
Strip the copper braid from the conveyor hose and bend them inward. Connect the hose to the suction nozzles and place the copper braiding on the metal. The maximum conveyor hose length with the Biotech PLS pellet storage system is 10 m. A complete evacuation of the PLS can not be guaranteed,... -
Page 28: Output Form The Underground Tank
10.4 Output form the underground tank 10.4.1 Operating principle The pellets are conveyed through a suction probe / auger / mole via a suction tube to the supply hopper. Pellet filling is done via a filling coupling on the underground tank. Depending on the manufacturer, different sizes of underground tank are available (e.g. -
Page 29: Notes
Notes All technical changes and printing errors reserved. - Page 30 Heating Boiler PZ8RL Pellet Heating Boiler PZ25RL Pellet Heating Boiler PZ32RL Pellet Heating Boiler PZ35RL Pellet Heating PZ65RL Pellet Heating Boiler PZ100RL Pellet Heating Boiler Boiler Are in compliance with the provisions of the following directives: 2006/95/EC | Low-voltage Directive...
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- Page 32 T H E F U T U R E O F H E AT I N G Biotech Energietechnik GmbH Furtmühlstraße 32 A-5101 Bergheim bei Salzburg Tel.: +43 662 454072 0 Fax: +43 662 454072 50 office@pelletsworld.com www.pelletsworld.com...
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what are primary air parameters
The Biotech PZ65RL features a lambda probe and air mass sensors for primary and secondary air regulation. However, specific numerical values for primary air parameters are not provided in the available information.
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why is primary air less than 45%