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Reechcraft PowerLift PL65 Operators Safety Manual

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OPERATOR'S
SAFETY MANUAL
Hitch Hauler
www.reechcraft.com
P/N 4026613

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Summary of Contents for Reechcraft PowerLift PL65

  • Page 1 OPERATOR’S SAFETY MANUAL Hitch Hauler www.reechcraft.com P/N 4026613...

  • Page 2: Safety Alert Symbols And Safety Words

    The purpose of this manual is to provide safe and proper operating procedures for anyone utilizing the benefits of the Hitch Hauler. Because we at ReechCraft, Inc. are always working to improve our products, processes and procedures, we reserve the right to make changes without prior notice.

  • Page 3: Foreword

    CAUTION UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND. NOTICE Reechcraft, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT REECHCRAFT TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. Reechcraft MUST BE NOTIFIED IMMEDIATELY IN ALL INSTANCES WHERE...

  • Page 4: Table Of Contents

    2.1 PERSONNEL REQUIREMENTS ............... 12 User Requirements ................ 12 User Responsibilities ..............12 2.2 PREPARATION, INSPECTION AND MAINTENANCE ......13 2.3 PRE-USE INSPECTION ................14 Pre-Use Inspection ................14 2.4 FUNCTION CHECK ................... 18 Function Check Items ..............19 PowerLift Hitch Hauler by ReechCraft...
  • Page 5 4.4 SERVICING AND MAINTENANCE GUIDELINES ........38 General ................... 38 Safety and Workmanship ............. 38 Cleanliness ..................38 Component Disassembly and Reassembly ......... 38 4.5 REPLACEMENT KITS ................40 4.6 DECAL REPLACEMENT ................42 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 6: Section 1: Safety Precautions

    Be sure that all operators of the Hitch Hauler wear appropriate personal protection equipment (PPE) for the conditions. If there are any questions regarding safety, training, maintenance, inspection, application or operation of the machine, please contact ReechCraft. DANGER WARNING CAUTION...

  • Page 7: Transport Vehicle Inspection

    NOTICE placards are missing or illegible. Avoid any build up of debris on the components of the Hitch Hauler. Keep mud, oil, grease and other slippery substances from accumulating on the Hitch Hauler. 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 8: User Guidelines

    PowerLift. Never use a Hitch Hauler that is not working properly. If a malfunction occurs, remove the Hitch Hauler and contact ReechCraft. Be sure that all locking pins are present and in good condition before installing the Hitch Hauler.

  • Page 9: Lifting Instructions

    PowerLift from the Hitch Hauler in a safe manner and no additional help is available, the user should remove the appropriate number of components (mast sections, outriggers, platforms) to optimize the weight to better suit the operators physical ability 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 10: Tipping Hazards

    (parking garages, overhead doors, drive through awnings, etc.). Be sure the bearing surfaces of the Hitch Hauler are clear of any foreign debris before loading. Figure 1-6: Tripping on a Pothole or Curb PowerLift Hitch Hauler by ReechCraft...

  • Page 11: Additional Safety Information

    Do not attempt to load the PowerLift on to the Hitch Hauler with a forklift. Be sure there is adequate clearance between the castors and ground surface. Refer to Section 3 for more details. Notes: 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 12: Section - 2 - Preparation And Inspection

    The exercise of good judgment, safety control, and caution in evaluating each situation is the responsibility of the User. The User must discontinue use of the Hitch Hauler in the event of a malfunction or other unsafe condition of the Hitch Hauler. PowerLift Hitch Hauler by ReechCraft...

  • Page 13: Preparation, Inspection And Maintenance

    PREPARATION & INSPECTION 2.2 Preparation, Inspection & Maintenance The following table (Table 2-1) outlines the periodic Hitch Hauler inspection and maintenance recommended by ReechCraft. Consult local regulations for further requirements. The frequency of inspections and required maintenance must be increased if the Hitch Hauler is exposed to harsh conditions, increased use or if the machine is used in a severe manner.

  • Page 14: Pre-Use Inspection

    Check these areas for corrosion, debris and cracks. NOTE: Make sure there are no loose or missing parts and that all components are present and securely fastened. Make sure that there is no visible damage or excessive wear. PowerLift Hitch Hauler by ReechCraft...
  • Page 15 PREPARATION & INSPECTION Notes: 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...
  • Page 16 PREPARATION & INSPECTION Figure 2-1: Pre-Use Inspection Points PowerLift Hitch Hauler by ReechCraft...
  • Page 17 PREPARATION & INSPECTION Table 2-2: Pre-Use Inspection 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 18: Function Check

    CAUTION TRANSPORT VEHICLE IMMEDIATELY! REPORT THE PROBLEM TO THE PROPER MAINTENANCE PERSONNEL AND DO NOT INSTALL OR USE THE HITCH HAULER UNTIL IT HAS BEEN DEEMED SAFE FOR USE. NOTICE Figure 2-2: Pre-Use Inspection Points PowerLift Hitch Hauler by ReechCraft...

  • Page 19: Function Check Items

    Check to be sure the Rocker Plate Latch is functioning freely and properly Rocker by tilting the Rocker Plate Latch forward and back. Check to be sure it Plate Latch rotates smoothly and locks properly. Notes: 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 20: Section 3: Machine Operation

    3.2 Machine Description The ReechCraft Hitch Hauler (Figure 3-1) is a vehicle mounted system designed to transport the ReechCraft PowerLift from site to site. The Hitch Hauler is rated only to carry the ReechCraft PowerLift (Figure 3-2) and is compatible with most Class III minimum 2”...
  • Page 21 Figure 3-2: Hitch Hauler Loaded with PowerLift 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 22: Machine Operation

    DANGER General WARNING FOR USE WITH POWERLIFT ONLY CAUTION Do not attempt to use the Hitch Hauler for any other purpose than transporting the ReechCraft PowerLift. NOTICE DANGER WARNING DO NOT STAND OR SIT CAUTION Do not stand, sit, or step on the Hitch Hauler.
  • Page 23 MACHINE OPERATION DANGER WARNING DO NOT USE ON SLOPES CAUTION The Hitch Hauler is designed to be used for loading and unloading the ReechCraft PowerLift on smooth, firm, and level surfaces. NOTICE DANGER WARNING DO NOT USE ON SLIPPERY SURFACES...

  • Page 24: Set-Up And Use

    3.4 Set-Up and Use Proper mounting and adjustment of the Hitch Hauler is critical for safe loading, unloading, and transport of the ReechCraft PowerLift. Follow these instructions to successfully load and unload the PowerLift to the Hitch Hauler. Set-Up and Prepare for Loading 1.
  • Page 25 Release the Rocker Plate Latch and tilt the Rocker Plate all the way down (Figure 3-6). Figure 3-6: Tilt the Rocker Plate Down Master Retaining Ring Assembly Rocker Plate Snap Pin Latch 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 26: Load The Powerlift

    / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 2. With the PowerLift “hooked” over the Rocker Plate Glides, lower the PowerLift on to the Rocker Plate (Figure 3-8). PowerLift Hitch Hauler by ReechCraft...
  • Page 27 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 28: Check Complete Installation

    2. Take time to understand the new overall dimensions of your vehicle including clearance height, extended length, and ground clearance under the Hitch Hauler. See Figure 3-11 for approximate dimensions. PowerLift Hitch Hauler by ReechCraft...
  • Page 29 MACHINE OPERATION Figure 3-11: Approximate Dimensions of Mounted PowerLift 4’ 5” 6’ 9” 11” 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 30: Unload The Powerlift

    / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / PowerLift Hitch Hauler by ReechCraft...
  • Page 31 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 32: Section - 4 - Service And Maintenance

    Hitch Hauler is in safe operating condition. Due to our commitment to continuous improvement, ReechCraft reserves the right to make specification changes without prior notification. Contact DANGER ReechCraft for updated information.

  • Page 33: Maintenance Safety

    KEEP STANDING SURFACES AND HAND HOLDS FREE OF GREASE, WATER, OIL, ETC. BEFORE CARRYING THE HITCH HAULER, BE SURE ALL PINS ARE PROPERLY INSTALLED TO AVOID INADVERTENT MOVEMENT AND INJURY. USE ONLY APPROVED, NONFLAMMABLE CLEANING SOLVENTS. 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 34: Preparation, Inspection And Maintenance

    It is important to establish a comprehensive inspection and preventative maintenance program. Table 2-1 outlines the periodic Hitch Hauler inspection and maintenance recommended by ReechCraft. Consult your local, regional or national regulations for further requirements. NOTE: The frequency of inspections must increase as environment and frequency of use requires.

  • Page 35: Frequent And Pre-Delivery Inspection

    Hitch Hauler before each use and before each delivery. Reference the appropriate areas of this manual for service and maintenance procedures. Preventative Maintenance In conjunction with specified inspections, maintenance shall be performed by a competent person or a qualified mechanic. 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 36: Preventative Maintenance And Inspection Schedule

    5. Check area is clean and free of debris. 6. Check for proper adjustment. 7. Check for proper operation. 8. Check for proper tolerances. 9. Check for proper specifications. 10. Verify. 11. Perform. 12. Replace. PowerLift Hitch Hauler by ReechCraft...
  • Page 37 1,2,7,8 1,2,7,8 Front Rocker Arm 1,2,7,8 1,2,7,8 Rocker Plate 1,2,7,8 1,2,7,8 Manual Available Decals Installed & Secure General Structural Condition & Welds Fasteners & Pins Present & in Good Condition Function Test Paint/Appearance 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 38: Servicing And Maintenance Guidelines

    Hauler is to keep foreign materials out of the vital components. Reasonable precautions have been taken to safeguard against this. However, these areas must be maintained on a scheduled basis in order to preserve proper function of the Hitch Hauler. PowerLift Hitch Hauler by ReechCraft...

  • Page 39: Component Disassembly And Reassembly

    Do not partially disassemble or reassemble one part and then start another. Always recheck your work to assure that nothing has been overlooked. Do not make any adjustments, other than those recommended, without obtaining proper approval. Notes: 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339 www.reechcraft.com/powerlift...

  • Page 40: Replacement Kits

    SERVICE & MAINTENANCE 4.5 Replacement Parts Figure 4-1: Hitch Hauler Replacement Parts PowerLift Hitch Hauler by ReechCraft...
  • Page 41 SERVICE & MAINTENANCE Table 4-2: Replacement Parts List HITCH HAULER REPLACEMENT PART CONTENTS & LOCATION Type Reechcraft Part Number 3/8 Center Lock Nut 910403 3/8 x 3/4 Hex Screw 911400 Cotter Key 4022518 Ring in Key 4022996 Rear Link Bracket...

  • Page 42: Decal Replacement

    4.6 Decal Replacement All decals must be mounted to the Hitch Hauler as specified and clearly legible. Please see for positions and ReechCraft part numbers. Figure 4-2 DANGER To replace a damaged decal, first remove it completely without damaging the underlying surface.
  • Page 43 SERVICE & MAINTENANCE Figure 4-2: Hitch Hauler Replacement Decals HITCH HAULER REPLACEMENT DECAL CONTENTS & LOCATION Type Reechcraft Part Number Usage Warning 4026127 Rocker Plate Latch Warning 4026126 Caution: Not A Step 4026102 Operating Instructions 4026099 Hitch Hauler Brand 4026106 888-600-6160 www.industrialproducts.com | sales@industrialproducts.com | 888-243-3339...
  • Page 44 Hitch Hauler Industrial Products ReechCraft Inc. P .O. Box 2426 www.industrialproducts.com Fargo, ND 58108 sales@industrialproducts.com 888.600.6160 888-243-3339 www.reechcraft.com/powerlift...

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