Pilz PSEN cs3.1a Operating Manual
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Pilz PSEN cs3.1a Operating Manual

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PSEN cs3.1a/b
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PSEN sensor technology
Operating Manual-1003295-EN-08

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Summary of Contents for Pilz PSEN cs3.1a

  • Page 1 PSEN cs3.1a/b PSEN sensor technology Operating Manual-1003295-EN-08...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.

  • Page 3: Table Of Contents

    Lateral and vertical offset......................Wiring ............................Connection to evaluation devices ..................Single connection ........................Series connection ........................Connection to Pilz evaluation devices ..................Teaching in the actuator ....................... Installation ..........................General ............................. Safety switch..........................Actuator cs1.1 or cs3.1 ......................
  • Page 4 Technical details actuator ..................... Classification according to ZVEI, CB24I ................Safety characteristic data ..................... Supplementary data ......................Radio approval.......................... Order reference ........................Safety switch..........................Actuator ............................ Complete systems ........................Accessories ..........................EC declaration of conformity ....................Operating Manual PSEN cs3.1a/b 1003295-EN-08...

  • Page 5: Introduction

    PSEN cs3.1a/b Introduction Validity of documentation This documentation is valid for the product PSEN cs3.1a/b from Version 2.0. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction.

  • Page 6: Safety

    Approved actuators: PSEN cs3.1 PSEN cs1.1 PSEN cs3.1 low profile glue PSEN cs3.1 low profile screw Operating Manual PSEN cs3.1a/b 1003295-EN-08...

  • Page 7: Safety Regulations

    Are familiar with the basic regulations concerning health and safety / accident prevention, Have read and understood the information provided in the section entitled Safety Have a good knowledge of the generic and specialist standards applicable to the specific application. Operating Manual PSEN cs3.1a/b 1003295-EN-08...

  • Page 8: Warranty And Liability

    – If spare actuators are used, these must be installed as described in Installation [ 22]. – If the original actuators are replaced with substitute actuators, the ori- ginal actuators must be destroyed before disposal. Operating Manual PSEN cs3.1a/b 1003295-EN-08...

  • Page 9: Unit Features

    Signal output/diagnostic output Y32 for Safety Device Diagnostics LED display for: – State of the actuator – State of the inputs – Supply voltage/fault 1 direction of actuation Connection types: – PSEN cs3.1a: Cable, 5 m – PSEN cs3.1b: Cable, 10 m Operating Manual PSEN cs3.1a/b 1003295-EN-08...

  • Page 10: Function Description

    If no fieldbus module of the SDD is used, the diagnostic input Y1 is not used. Signal output/diagnostic output Y32 The status of the actuator is output. If a fieldbus module of the SDD is used, the signal output/diagnostic output for the writing of data is activated. Operating Manual PSEN cs3.1a/b | 10 1003295-EN-08...

  • Page 11: Block Diagram

    With Safety Device Diagnostics there are the following diagnostic options for the fieldbus module for simple wiring: – Information is passed on via the fieldbus module directly to the network – Mappings of the signal outputs to the sensor are automated by the SDD. Operating Manual PSEN cs3.1a/b | 11 1003295-EN-08...

  • Page 12: Operating Distances

    The offset-independent values for the switching distances are included in the Technical details [ 32]. Lateral and vertical offset -7,5 -10 -7,5 -5 -2,5 0 2,5 -2,5 Fig.: Safety switches PSEN cs3.1a/b with actuator PSEN cs3.1 Operating Manual PSEN cs3.1a/b | 12 1003295-EN-08...
  • Page 13 -8 -6 -4 -2 0 10 12 14 Fig.: Safety switches PSEN cs3.1a/b with actuator PSEN cs1.1 Fig.: Safety switches PSEN cs3.1a/b with actuator PSEN cs3.1 low profile glue or PSEN cs3.1 low profile screw Legend [1] Hysteresis [2] Typical operating distance S...

  • Page 14: Wiring

    PSEN sg or PSEN sl) or – The faults at the safety inputs that can occur by shorts across contact will have to be excluded by suitable measures (e.g. wiring in accordance with EN 602041). Operating Manual PSEN cs3.1a/b | 14 1003295-EN-08...

  • Page 15: Connection To Evaluation Devices

    0 V UB blue Diagnostics input The wire colour also applies for the cable available from Pilz as an accessory. Connection to evaluation devices Make sure that the selected evaluation device has the following property: OSSD signals are evaluated through 2 channels with plausibility monitoring...

  • Page 16: Single Connection

    PSEN cs3.1a/b Single connection Connection diagram, single connection without SDD Safety switch Actuator Evaluation device FS: Failsafe Operating Manual PSEN cs3.1a/b | 16 1003295-EN-08...
  • Page 17 PSEN cs3.1a/b Connection diagram, single connection with SDD 24 V Actuator Safety switch I1 (FS) I2 (FS) Evaluation device Fieldbus module FS: Failsafe Operating Manual PSEN cs3.1a/b | 17 1003295-EN-08...

  • Page 18: Series Connection

    – PSEN Y junction M8-M12/M12 PIGTAIL – PSEN Y junction M12-M12/M12 PIGTAIL – PSEN Y junction M12 SENSOR – PSEN Y junction M12 cable channel – PSEN Y junction M8 SENSOR – PSEN Y junction M8 cable channel Operating Manual PSEN cs3.1a/b | 18 1003295-EN-08...
  • Page 19 PSEN cs3.1a/b Connection diagram, series connection without SDD Safety switch 1 Actuator Controller Safety switch 2 Actuator Actuator Safety switch n Evaluation device FS: Failsafe Operating Manual PSEN cs3.1a/b | 19 1003295-EN-08...
  • Page 20 PSEN cs3.1a/b Connection diagram, series connection with SDD 24 V Safety switch Actuator Actuator Safety switch Actuator Safety switch I1 (FS) I2 (FS) Evaluation device Fieldbus module FS: Failsafe ST: Standard Operating Manual PSEN cs3.1a/b | 20 1003295-EN-08...

  • Page 21: Connection To Pilz Evaluation Devices

    PSEN cs3.1a/b Connection to Pilz evaluation devices The safety switch PSEN cs3.1a/b can be connected to Pilz evaluation devices, for example. Suitable Pilz evaluation devices are, for example: PNOZelog for safety gate monitoring PNOZpower for safety gate monitoring PNOZsigma for safety gate monitoring...

  • Page 22: Teaching In The Actuator

    PNOZmulti PSENcode Without SDD With SDD Teaching in the actuator Any approved Pilz actuator (see Intended use) is detected as soon as it is brought into the response range. Installation General CAUTION! Potential loss of safety function due to changed device properties The unit's properties may be affected if installed in an environment contain- ing electrically or magnetically conductive material.

  • Page 23: Safety Switch

    4. The actuator should be protected from unauthorised removal and from contamination. Close the mounting holes using the seals provided. The use of seals should be re- garded as equivalent to using permanent fastenings in accordance with EN ISO 14119. Parallel assembly Orthogonal assembly Operating Manual PSEN cs3.1a/b | 23 1003295-EN-08...

  • Page 24: Actuator Cs3.1 Low Profile

    After a cure time of 24 hours, 90 % of the final adhesive force are achieved. The harden- ing must take place at min. 20 °C. With lower temperatures the cure time is clearly exten- ded. No continuous force must affect the actuator. Operating Manual PSEN cs3.1a/b | 24 1003295-EN-08...
  • Page 25 6. Press on the actuator for at least 3 seconds with approx. 50 N. After this time, an adhesive force of approx. 50 % is achieved. The full adhesive force is achieved after 72 hours at an ambient temperature of at least 20 °C. Operating Manual PSEN cs3.1a/b | 25 1003295-EN-08...
  • Page 26 6. Insert the screw into the actuator’s hole and position the screw at the hole on the mounting surface. To screw on the actuator, use the supplied plastic M3 countersunk screw. When using a screw mad from metal the operating distance change, please note the Warning [ 22]. Operating Manual PSEN cs3.1a/b | 26 1003295-EN-08...
  • Page 27 72 hours at an ambient temperature of at least 20 °C. 8. Check the adhesive force of the glue after 10 minutes. The actuator must no move when pressed sideways. 9. Tighten the M3 plastic screw to 0,8 Nm. Operating Manual PSEN cs3.1a/b | 27 1003295-EN-08...

  • Page 28: Align Safety Switch And Actuator

    Operating distances may deviate if other arrangements are used. Note the maximum permitted lateral and vertical offset (see Operating distances [ Lateral and vertical offset [ 12]). Operating Manual PSEN cs3.1a/b | 28 1003295-EN-08...

  • Page 29: Operation

    (partial operation). Remedy: Open both channels of the input circuit. "Power/Fault" LED lights up red: Error message Remedy: Rectify fault and interrupt power supply. Dimensions in mm Safety switch 26,4 Operating Manual PSEN cs3.1a/b | 29 1003295-EN-08...

  • Page 30: Actuator

    PSEN cs3.1a/b Actuator Fig.: Actuator PSEN cs1.1 14,4 14,4 Fig.: Actuator PSEN cs3.1 Operating Manual PSEN cs3.1a/b | 30 1003295-EN-08...
  • Page 31 PSEN cs3.1a/b Actuator PSEN cs3.1 low profile glue Actuator PSEN cs3.1 low profile screw 90° Operating Manual PSEN cs3.1a/b | 31 1003295-EN-08...

  • Page 32: Technical Details Safety Switch

    1000 Ohm 1000 Ohm Semiconductor outputs 541061 541062 OSSD safety outputs Signal outputs Switching current per output 100 mA 100 mA Breaking capacity per output 2,4 W 2,4 W Potential isolation from system voltage Operating Manual PSEN cs3.1a/b | 32 1003295-EN-08...
  • Page 33 EN 60947-5-2 Frequency 10 - 55 Hz 10 - 55 Hz Amplitude 1 mm 1 mm Shock stress In accordance with the standard EN 60947-5-2 EN 60947-5-2 Acceleration Duration 18 ms 18 ms Operating Manual PSEN cs3.1a/b | 33 1003295-EN-08...
  • Page 34 20 mm Typical release distance Sr 12 mm 12 mm Repetition accuracy switching distances 10 % 10 % Change of operating distance with temperature changes +-0,01mm/°C +-0,01mm/°C Typ. Hysteresis 2 mm 2 mm Operating Manual PSEN cs3.1a/b | 34 1003295-EN-08...

  • Page 35: Technical Details Actuator

    541080 Certifications CE, EAC (Eurasian), TÜV, cULus CE, EAC (Eurasian), TÜV, cULus Listed Listed Sensor's mode of operation Transponder Transponder Coding level in accordance with EN ISO 14119 Pilz coding type Coded Coded Operating Manual PSEN cs3.1a/b | 35 1003295-EN-08...
  • Page 36 Sensor's mode of operation Transponder Transponder Coding level in accordance with EN ISO 14119 Pilz coding type Coded Coded Transponder 541087 541088 Frequency band 122 kHz - 128 kHz 122 kHz - 128 kHz Operating Manual PSEN cs3.1a/b | 36 1003295-EN-08...
  • Page 37 Max. torque setting for fixing screws – 0,1 Nm Dimensions Height 3,8 mm 3,8 mm Width 18 mm 18 mm Depth 18 mm 18 mm Weight Where standards are undated, the 2016-10 latest editions shall apply. Operating Manual PSEN cs3.1a/b | 37 1003295-EN-08...

  • Page 38: Classification According To Zvei, Cb24I

    Max. capacitive load 18 pF Single-pole output Interfaces Source Interface Sensor Class Drain Class C1, C2 Source parameters Max. test pulse duration 450 µs Max. rated current 0,1 A Max. capacitive load 0,4 µF Operating Manual PSEN cs3.1a/b | 38 1003295-EN-08...

  • Page 39: Safety Characteristic Data

    A safety function's SIL/PL values are not identical to the SIL/PL values of the units that are used and may be different. We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. Operating Manual PSEN cs3.1a/b | 39 1003295-EN-08...

  • Page 40: Supplementary Data

    2) this product must accept any interference received, including interference that may cause undesired operation. Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.

  • Page 41: Complete Systems

    30 m 540 325 PSEN cable M12-8sf straight, M12, 8-pin, socket straight, M12, 8-pin, pin 2 m 540 340 M12-8sm 540 341 10 m 540 342 20 m 540 343 30 m 540 344 Operating Manual PSEN cs3.1a/b | 41 1003295-EN-08...
  • Page 42 TCP for Safety Device Dia- gnostics SDD ES Profibus Fieldbus module Profibus Spring-loaded terminal 540 132 for Safety Device Dia- gnostics SDD ES Profinet Fieldbus module for Safety Spring-loaded terminal 540 138 Device Diagnostics Operating Manual PSEN cs3.1a/b | 42 1003295-EN-08...

  • Page 43: Ec Declaration Of Conformity

    European Parliament and of the Council. 2006/42/EC on machines 2014/53/EC on radio equipment The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/ downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PSEN cs3.1a/b...
  • Page 44 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...

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