Club Car ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operator's Manual
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Club Car ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operator's Manual

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ONWARD HP 6 PASSENGER LIFTED
ELECTRIC
Operators Manual
APPLICABLE TO VEHICLES WITH SERIAL PREFIX OF DX

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Summary of Contents for Club Car ONWARD HP 6 PASSENGER LIFTED ELECTRIC

  • Page 1 ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual APPLICABLE TO VEHICLES WITH SERIAL PREFIX OF DX...
  • Page 2 Copyright © 2020 Club Car, LLC This manual effective January 31, 2020...

  • Page 3: Introduction

    Read, understand, and obey all instructions and safety precautions in this manual to prevent the risk of personal injury or property damage. Club Car recommends owners that rent or loan vehicles make sure operators read this manual before vehicle operation.
  • Page 4 APPROVED DEALERS AND DISTRIBUTORS Club Car’s customer support system offers fast and courteous service. Speak with your dealer or distributor for: • Accessories • Technical Advice • Publications • Warranty Work • Replacement Parts To find your nearest dealer or distributor: •...
  • Page 5 LIABILITY AND VEHICLE DESIGN CHANGES Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual. Club Car reserves the right to make design changes to vehicles without obligation to make these changes on units previously sold.
  • Page 6 This manual contains proprietary information that is protected by copyright. All rights are reserved. Express written consent of Club Car, LLC is necessary to photocopy, replicate, or translate this manual. The information contained in this publication is subject to change without notice.

  • Page 7: Table Of Contents

    ERIC IC650 Specifications........................35 Manufacturer Information ......................35 Dimension And Weight ........................35 Operational Temperature....................... 35 AC Input............................36 DC Output ............................36 Governmental And Industry Certifications ..................36 ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page v Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 8 SECTION 8 – VEHICLE MAINTENANCE .....................59 Disable The Vehicle ..........................60 Vehicle Cleaning........................... 61 Windshield ............................61 Vehicle Exterior ..........................61 Vehicle Interior ..........................61 Maintenance Schedule ........................61 Overview............................61 ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page vi Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 9 Warranty Timeframe ........................90 Exclusions ............................91 Voiding Of Warranty ........................92 Sole Remedy........................... 92 Disclaimer............................92 No Consequential Damages ......................92 How To Make A Warranty Claim ..................... 93 ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page vii Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 10 (Page intentionally left blank.)

  • Page 11: Notices

    Safety Information Notices SAFETY INFORMATION ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 9 TPCC01DX00EN020 (Edition A)

  • Page 12: General Safety Information

    A DANGER identifies a hazardous situation which will result in DANGER death or serious injury. A WARNING identifies a hazardous situation which could result WARNING in death or serious injury. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 10 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 13: Safety Committee

    A NOTICE identifies a hazardous situation which could result in property damage. SAFETY COMMITTEE If the vehicle is rented or part of a fleet, Club Car recommends a safety committee. The primary concern of the safety committee is safe vehicle operation. Safety committee objectives include: •...

  • Page 14: Vehicle Safety And Compliance Decals

    Use a soft moist cloth to clean the decals. Do not use solvents, gasoline, or other chemicals to clean the decals. Do not pressure wash decals. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 12 Operators Manual...
  • Page 15 • Do not operate the vehicle without this plate correctly installed. 103384801 5. Run / Tow Warning Decal 6. Battery Terminal Warning Decal ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 13 TPCC01DX00EN020 (Edition A)
  • Page 16 • Hold on and keep entire body inside vehicle while moving. • Two (2) persons per bench seat maximum. • Remain fully seated while moving. 105267301 105267401 13. Hold On Warning Decal 14. Falling Out Warning Decal ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 14 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 17: Vehicle Safety Features

    Regenerative braking performance decreases when the batteries are fully charged. Regenerative braking cannot maintain the vehicle speed on an excessive grade (more than 20%). Use the brake pedal to control the vehicle speed. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 15 Operators Manual...

  • Page 18: Walk-Away Braking

    USE. LOOSE BATTERY WIRES CAN CAUSE A FIRE, PROPERTY DAMAGE, OR SERIOUS PERSONAL INJURY. MAKE SURE THAT ALL BATTERY WIRES AND TERMINALS ARE CLEAN AND TIGHTENED CORRECTLY. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 16 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 19: Battery International Safety Symbols

    (WEEE) symbol printed on them must be collected and recycled separately from other waste. Do not discard lead-acid batteries as municipal waste. Speak with your dealer or distributor on how to correctly recycle lead-acid batteries. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 17 Operators Manual...
  • Page 20 (Page intentionally left blank.)

  • Page 21: Section 2 - Indicators, Gauges, And Displays

    Indicators, Gauges, And Displays Battery Safety Information INDICATORS, GAUGES, AND DISPLAYS ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 19 TPCC01DX00EN020 (Edition A)

  • Page 22: Indicator, Gauge, And Display Locations

    The dash display operates when the key switch is set to ACC, ON, or when the battery is charging. The backlight will dim when the headlight switch is on. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 20 Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 23 Battery SOC is 3% or less. The multi-purpose buzzer and headlights (if equipped) will operate three times. Immediately charge the battery. Battery is charging FNR is set to N ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 21 TPCC01DX00EN020 (Edition A)
  • Page 24 FNR is set to R Left turn signal is on Right turn signal is on Minor fault. The vehicle will log the event. Speak with your local dealer or distributor. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 22 Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 25 7.6 mph (12.2 kmh). Speak with your local dealer or distributor. Severe fault. When possible, all components except for the dash display will not operate. Speak with your local dealer or distributor. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 23 TPCC01DX00EN020 (Edition A)
  • Page 26 (Page intentionally left blank.)

  • Page 27: Section 3 - Vehicle Controls

    Vehicle Controls Dash Display VEHICLE CONTROLS ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 25 TPCC01DX00EN020 (Edition A)

  • Page 28: Vehicle Controls Locator

    3. Park Brake 5. Headlight Switch 6. Turn Signal Lever 7. Hazard Lights Switch 8. Horn Button 9. Forward / Neutral / Reverse Control (FNR) 10. Run/Tow Switch ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 26 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 29: Accelerator Pedal

    The Forward / Neutral / Reverse control (FNR) POSITION FUNCTION sets the direction of vehicle movement. Forward Stop the vehicle to change the FNR position. Neutral (Center) Reverse ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 27 TPCC01DX00EN020 (Edition A)

  • Page 30: Hazard Light Switch

    The key switch controls the motor and electrical system. A key is used to select the key switch position. The key can only be inserted or removed when the key switch set to OFF. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 28 Operators Manual...

  • Page 31: Park Brake

    UNINTENDED VEHICLE MOVEMENT CAN CAUSE PROPERTY WARNING DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH. WHEN THE RUN/TOW SWITCH IS IN THE TOW POSITION, ALL MOTOR BRAKING FUNCTIONS, INCLUDING WALK-AWAY BRAKING, ARE DISABLED. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 29 TPCC01DX00EN020 (Edition A)

  • Page 32: Turn Signal Lever

    The turn signal lever controls the operation of the POSITION FUNCTION turn signal lights. The turn signal light will flash when turned on. Down Left Center Right ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 30 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 33: Section 4 - Vehicle Features

    Vehicle Features Turn Signal Lever VEHICLE FEATURES ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 31 TPCC01DX00EN020 (Edition A)

  • Page 34: Vehicle Features Description

    The USB receptacle will only operate when a shielded USB cord is connected. When the USB receptacle is not in use, remove the shielded USB cord to prevent battery discharge. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 32 Operators Manual...

  • Page 35: Section 5 - Battery Charger

    Battery Charger USB Receptacle BATTERY CHARGER ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 33 TPCC01DX00EN020 (Edition A)

  • Page 36: Introduction

    COMPONENTS. INSTALL A SURGE ARRESTOR ON THE AC CORD. INTRODUCTION The Efficient, Reliable, Intelligent, and Connected (ERIC) battery charger is a high-frequency charger that includes many benefits: ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 34 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 37: Eric Ic650 Specifications

    7.3 in (18.5 cm) width Dimension 3.1 in (7.9 cm) height Weight 5.3 lb (2.4 kg) OPERATIONAL TEMPERATURE Temperature Range -40° F to 149° F (-40° C to 65° C) ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 35 TPCC01DX00EN020 (Edition A)

  • Page 38: Ac Input

    The AC supply connector has an International Protection Marking (IP) certification of IP20. Note: The AC supply connector is applicable for indoor use only. Keep all AC connections clean and dry. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 36 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 39: Underwriters Laboratories And Canadian Standards Association

    • Make sure that cords will not be stepped on, tripped over, or subject to damage or stress. STATUS INDICATOR LIGHTS The status indicator lights give the AC power availability, charge status, and charger condition. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 37...
  • Page 40 Charging. Batteries are not at a high SOC. Green (Flash On And Off) Blue There is AC power to charger. (Constant) The table below is for battery chargers with a display panel. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 38 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 41: Battery Charging Interlock

    This section is applicable to an external battery charger. The onboard battery chargers are installed on the vehicle. Mount the external battery charger in a position that gives it sufficient airflow and the indicator lights are visible. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 39 TPCC01DX00EN020 (Edition A)

  • Page 42: How To Make Strain Relief And Drip Loop

    OR DISTRIBUTOR FOR REPAIRS. DO NOT TRY TO REPAIR THE AC CORD PLUG OR PINS. Examine electrical plugs for wear and damage before use. Immediately replace electrical plugs for: • Bent pins ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 40 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 43: Clean The Electrical Plugs And Receptacles

    Clean the port with a cotton swab and rubbing alcohol or electronics cleaner solvent. Let the alcohol or solvent dry. If contamination continues, apply dielectric grease to the USB receptacle. Install the USB dust cover. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 41 Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 44 (Page intentionally left blank.)

  • Page 45: Section 6 - Vehicle Specifications

    Vehicle Specifications Inspection And Maintenance VEHICLE SPECIFICATIONS ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 43 TPCC01DX00EN020 (Edition A)

  • Page 46: Dimensions

    ELECTRIC MOTOR Motor Type 30V AC motor Motor Horsepower Rating 4.7 hp (3.5 kW) BATTERIES Battery Type 8V high capacity deep cycle flooded lead acid Battery Quantity ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 44 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 47: Noise And Vibration

    Maximum Trailer Tongue Weight 800 lb (362.8 kg) Maximum Gross Trailer Weight 1200 lb (544.3 kg) Vehicle Rated Capacity 1200 lb (544.3 kg) Vehicle Combination Rated Capacity ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 45 Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 48 The maximum gross vehicle weight is the vehicle weight plus the vehicle rated Vehicle Weight capacity. Maximum Gross Vehicle The maximum gross vehicle combination weight is the maximum gross vehicle Combination weight plus the gross trailer weight. Weight ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 46 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 49: Section 7 - Vehicle Operation

    Vehicle Operation Vehicle Weights And Load Capacities VEHICLE OPERATION ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 47 Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 50 PROPERTY DAMAGE, AND SERIOUS PERSONAL INJURY. OPERATE THE VEHICLE SLOWLY IN TURNS. UNINTENDED VEHICLE OPERATION CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH. BEFORE LEAVING THE VEHICLE OR DURING VEHICLE MAINTENANCE, DISABLE THE VEHICLE. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 48 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 51: Daily Pre-Operational Safety And Performance Checks

    If the vehicle is removed from operation, speak with your dealer or distributor for maintenance and repairs. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 49...

  • Page 52: Daily Pre-Operational Safety Checklist

    Before the vehicle performance inspection: • Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 50 Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 53 The multi-purpose buzzer operates. Note: Regenerative braking operates and limits the vehicle speed to no more than 1 to 3 mph (1.6 to 4.8 km/h). Stop the vehicle. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 51 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 54: Vehicle Movement

    Put the key into the key switch. Turn the key to ON. Push the accelerator pedal to start the motor. TURN OFF MOTOR Release the accelerator pedal. Stop the vehicle. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 52 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 55: Forward Movement

    • Read and obey all safety decals and information located on the vehicle. • Understand how to operate the vehicle correctly and safely. • Understand the function of all vehicle controls, indicators, displays, and gauges. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 53...

  • Page 56: Slow Or Stop The Vehicle

    BRAKE PEDAL TO HOLD THE VEHICLE POSITION. TO PREVENT ROLL-OVER, OPERATE THE VEHICLE SLOWLY STRAIGHT UP AND DOWN SLOPES. DO NOT OPERATE THE VEHICLE ON SLOPES THAT ARE MORE THAN A 20% GRADE. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 54 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 57: Side Hill Slope

    OR DEATH. PREVENT STOPPING ON A HILL WHEN TOWING OR WITH A LOADED VEHICLE. IF A VEHICLE WITH A LOAD IS STOPPED ON A HILL, PREVENT SUDDEN STARTS, ROLLING BACKWARD, AND SUDDEN STOPS. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 55 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 58: Over Obstacles

    • Always examine the terrain for obstacles before driving in a new area. • Look forward and learn to read the terrain. Be constantly alert for low hanging obstacles such as tree limbs. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 56 Operators Manual...

  • Page 59: Night Time

    THE CARGO IN THE VEHICLE CAN MOVE AND AFFECT THE CAUTION HANDLING, STEERING, AND BRAKES. DO NOT HAVE TOP HEAVY LOADS. SECURE THE CARGO. REDUCE THE SPEED OF THE VEHICLE AND TURN SLOW. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 57 Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 60 Vehicle speed should never exceed 5 mph (8 km/h) when towing loads in rough terrain, while cornering, or while climbing or going down a hill. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 58 Operators Manual...

  • Page 61: Section 8 - Vehicle Maintenance

    Vehicle Maintenance Driving Conditions VEHICLE MAINTENANCE ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 59 TPCC01DX00EN020 (Edition A)

  • Page 62: Disable The Vehicle

    SHIELD AND RUBBER GLOVES WHEN NEAR BATTERIES. DISABLE THE VEHICLE UNINTENDED VEHICLE OPERATION CAN CAUSE SERIOUS WARNING PERSONAL INJURY OR DEATH. BEFORE LEAVING THE VEHICLE OR DURING VEHICLE MAINTENANCE, DISABLE THE VEHICLE. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 60 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 63: Vehicle Cleaning

    Use these items to keep the vehicle in proper working condition. • Daily Pre-Operation Safety Checklist • Vehicle Performance Inspection • Maintenance Service Schedule ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 61 TPCC01DX00EN020 (Edition A)

  • Page 64: Service Schedule

    • Make sure the battery cables are tight. • Make sure the battery hold-downs are tight. Do an inspection of the deionizer. Quarterly Do an inspection of the SPWS. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 62 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 65: Maintenance Tasks

    Before the vehicle is lifted: • Disable the vehicle. • Disconnect the batteries. • Use a jack and jack stands rated for the vehicle. To lift the front of the vehicle: ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 63 TPCC01DX00EN020 (Edition A)
  • Page 66 Before the vehicle is lifted: • Disable the vehicle. • Disconnect the batteries. • Use a jack and jack stands rated for the vehicle. To lift the rear of the vehicle: ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 64 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 67: Lower The Vehicle

    Lower the vehicle onto the jack stands. LOWER THE VEHICLE LOWER THE FRONT OF THE VEHICLE Before the front of the vehicle is lowered: • Use a jack rated for the vehicle. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 65 TPCC01DX00EN020 (Edition A)
  • Page 68 Remove the jack stands. Lower the vehicle. LOWER THE REAR OF THE VEHICLE Before the rear of the vehicle is lowered: • Use a jack rated for the vehicle. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 66 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 69: Tire Pressure Measurement

    Install the valve stem cap. WHEEL ASSEMBLY WHEEL ASSEMBLY REMOVAL Before the wheel assembly is removed: ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 67 TPCC01DX00EN020 (Edition A)
  • Page 70 Tighten the lug nuts to the recommended torque specification. Note: Go to the approved wheel and tire assemblies matrix on http://www.clubcar.com information regarding tire type, inflation pressure, and lugnut torque. Install the wheel cover. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 68 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 71: Section 9 - Battery Maintenance

    Battery Maintenance Maintenance Tasks 316V BATTERY MAINTENANCE ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 69 TPCC01DX00EN020 (Edition A)

  • Page 72: Battery Cleaning

    THE ROOF. SPEAK WITH A LOCAL HVAC ENGINEER. CHARGING THE BATTERIES WITH ACCESSORIES ON CAN CAUSE A FIRE AND SERIOUS PERSONAL INJURY. TURN OFF ALL ACCESSORIES BEFORE CHARGING THE BATTERIES. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 70 Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 73 • The multi-purpose buzzer will operate. • If equipped, the headlights will flash. Note: When the battery is fully charged, CHARGD will show on the dash display. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 71 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 74: Charging With Onboard Charger

    When the Run/Tow-Stow switch is set to RUN, the battery will charge to 100%. To charge with an onboard charger: Turn the key to OFF. Turn off all accessories. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 72 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 75: Battery Electrical Connection

    TOW SWITCH SET TO RUN CAN CAUSE A BATTERY EXPLOSION AND SERIOUS PERSONAL INJURY. SET THE RUN/TOW SWITCH TO TOW BEFORE THE BATTERIES ARE DISCONNECTED OR CONNECTED. Set the Run/Tow switch to TOW. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 73 TPCC01DX00EN020 (Edition A)

  • Page 76: Connect

    TOW SWITCH SET TO RUN CAN CAUSE A BATTERY EXPLOSION AND SERIOUS PERSONAL INJURY. SET THE RUN/TOW SWITCH TO TOW BEFORE THE BATTERIES ARE DISCONNECTED OR CONNECTED. Set the Run/Tow switch to TOW. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 74 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 77: Battery Hold-Down

    SYSTEM This information is for batteries without a Single Point Watering System (SPWS). Before water is added: • Disable the vehicle. To add water to the batteries: ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 75 Operators Manual TPCC01DX00EN020 (Edition A)
  • Page 78 Make sure that the battery acid is 0.5 inches (13 mm) above the top of the plates. Add water as necessary. LOOSE BATTERY CAPS CAN CAUSE BATTERY ACID TO LEAK. CAUTION FULLY ATTACH THE BATTERY CAPS TO PREVENT LEAKAGE. Install and lock the cap. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 76 Operators Manual TPCC01DX00EN020 (Edition A)

  • Page 79: Deionizer

    Water purity is one of the more important factors in the performance and life of the vehicle batteries. Club Car has put an increased importance on water purity and battery maintenance. Club Car recommends the use of distilled water or a deionizer because of the cost of water testing and fluctuations in the daily changes to water quality.

  • Page 80: Preferred Sources

    The selection of membranes and usage frequency determines the quantity of solids or impurities which get caught and hence the purity quality of the filtered water. Because of the variance in water quality consistency, Club Car recommends the use of the deionizer or distilled water. TAP WATER Because of the levels of dissolved minerals and chemicals that can degrade battery performance and life the use of tap water without filtering should be limited.
  • Page 81 Positive plate shedding Selenium Slight self-discharge of negative plates Zinc Organic and Corrosion of positive plates 50.0 volatile matter Suspended Trace None matter Total solids 100.0 None ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 79 TPCC01DX00EN020 (Edition A)
  • Page 82 (Page intentionally left blank.)

  • Page 83: Section 10 - Transport And Tow

    Transport And Tow Water Quality TRANSPORT AND TOW ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 81 TPCC01DX00EN020 (Edition A)

  • Page 84: Prepare The Vehicle To Be Towed

    TOWING A TRAILER OR VEHICLE. Use only a Club Car approved tow kit. Prepare the vehicle to be towed. Use a Club Car approved tow kit to tow the vehicle. Tow the trailer or vehicle under 5 mph (8 kmh). VEHICLE TRANSPORT PREPARATION...

  • Page 85: Vehicle Transport Recovery

    Make sure that the trailer is correctly configured to remove the vehicle from the trailer safely. Remove all materials used to secure the vehicle to the trailer. Examine the vehicle for loose parts. Tighten as necessary. Install the windshield. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 83 TPCC01DX00EN020 (Edition A)
  • Page 86 (Page intentionally left blank.)

  • Page 87: Section 11 - Extended Storage

    Extended Storage Vehicle Transport Recovery EXTENDED STORAGE ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 85 TPCC01DX00EN020 (Edition A)

  • Page 88: Extended Storage Preparation

    • The battery charger must stay connected to an electric outlet • AC electrical power will be available during storage • Battery acid levels will be kept at a sufficient level while in storage ONWARD HP 6 PASSENGER LIFTED ELECTRIC Page 86 Operators Manual...

  • Page 89: Return To Service From Extended Storage

    Adjust the pressure in each tire to the recommended tire pressure. Have a trained technician lubricate the vehicle. Do a daily pre-operation safety checklist. Do a vehicle performance inspection. ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 87 TPCC01DX00EN020 (Edition A)
  • Page 90 (Page intentionally left blank.)

  • Page 91: Section 12 - Warranties

    Warranties Return To Service From Extended Storage WARRANTIES ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 89 TPCC01DX00EN020 (Edition A)

  • Page 92: Limited Warranty

    Club Car will provide only the replacement parts or components. If the warranty registration form is not completed and returned to Club Car at the time of the original retail sale, the Purchaser must provide proof of date of purchase with any warranty claim.

  • Page 93: Exclusions

    EXCLUSIONS Excluded from any Club Car warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non- approved GPS systems, non-approved alteration, and acts of God.

  • Page 94: Voiding Of Warranty

    Purchaser. Club Car makes no other representation or warranty of any kind, and no representative, employee, distributor or dealer of Club Car has the authority to make or imply any representation, promise or agreement, which in any way varies the terms of this warranty.

  • Page 95: How To Make A Warranty Claim

    Club Car dealer. For warranty-related communication, contact: E-mail cci_warrantyadministration@clubcar.com Postal Service Club Car, LLC Attention: Warranty Services 4125 Washington Rd. Evans, Georgia 30809 Unites States Of America ONWARD HP 6 PASSENGER LIFTED ELECTRIC Operators Manual Page 93 TPCC01DX00EN020 (Edition A)
  • Page 96 Publication Part Number TPCC01DX00EN020 Edition Code Club Car, LLC www.clubcar.com Phone 1 706 258 2225 P.O. Box 204658 1 800 ClubCar Augusta, GA 30917-4658 1 706 863 5858...

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