Tisch Environmental TE-5000D Operation Manual

Tisch Environmental TE-5000D Operation Manual

Total suspended particulate high volume air sampler with digital timer

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OPERATIONS MANUAL
TE-5000D Total Suspended Particulate
High Volume Air Sampler
With Digital Timer
Tisch Environmental, Inc.
145 South Miami Avenue
Village of Cleves, Ohio 45002
Toll Free: (877) 263 -7610 (TSP AND-PM10)
Direct: (513) 467-9000
FAX: (513) 467-9009
sales@tisch-env.com
www.tisch-env.com

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  • Page 1 OPERATIONS MANUAL TE-5000D Total Suspended Particulate High Volume Air Sampler With Digital Timer Tisch Environmental, Inc. 145 South Miami Avenue Village of Cleves, Ohio 45002 Toll Free: (877) 263 -7610 (TSP AND-PM10) Direct: (513) 467-9000 FAX: (513) 467-9009 sales@tisch-env.com www.tisch-env.com...
  • Page 2 TE-5000-D TSP TE-5000D TSP Operations Manual...
  • Page 3: Welcome

    Assistance If you encounter problems or require detailed explanations, do not hesitate to contact Tisch Environmental offices by e-mail or phone. Toll Free: (877) 263 -7610 (TSP AND-PM10) Direct: (513) 467-9000 FAX: (513) 467-9009 sales@tisch-env.com...
  • Page 4: Table Of Contents

    Calibration Procedure ____________________________________________________________________ 16 Example Problems ______________________________________________________________________ 19 Total Volume ___________________________________________________________________________ 25 Sampler Operation ______________________________________________________________________ 26 Timer Preparation _______________________________________________________________________ 28 Troubleshooting ___________________________________________________________________ 30 Maintenance and Care ______________________________________________________________ 32 Motor Brush Replacement ___________________________________________________________ 33 Warranty _________________________________________________________________________ 36 TE-5000D TSP Operations Manual...
  • Page 5 Assembly Drawings _________________________________________________________________ 37 TE-5005 Blower Motor Assembly ___________________________________________________________ 37 TE-5003 Filter Holder Assembly ____________________________________________________________ 38 Calibration Worksheet ______________________________________________________________ 39 Calibrator Certificate _______________________________________________________________ 40 TE-5000D TSP Operations Manual...
  • Page 6: Introduction

    Tisch Environmental personnel. Tisch Environmental cannot guarantee the safe usage of its instruments in procedures that do not adhere to Tisch Environmental guidelines and standards. If you have concerns about the safety of your product or questions about safe practices, contact Tisch Environmental by phone or e-mail to speak with a representative.
  • Page 7: Electrical Installation

    Always replace damaged extension cords immediately, or seek repair from qualified electricians before further use. Remember to protect extension cords from sharp objects, excessive heat, and damp or wet conditions. TE-5000D TSP Operations Manual...
  • Page 8: Product Description

    Calibration Requirements TE-5000-D TSP High Volume Air Sampler should be calibrated:  Upon installation  After any motor maintenance  Once every quarter (three months)  After 360 sampling hours TE-5000D TSP Operations Manual...
  • Page 9: Calibration Kits

    Each TE-5028A is individually calibrated on a primary standard positive displacement device (Rootsmeter) which is directly traceable to NIST. ** It is recommended by the EPA that each calibrator should be re-calibrated annually for accuracy and reliability. TE-5000D TSP Operations Manual...
  • Page 10: Parts

    Parts 1. Shelter Box – 48” x 20” x 20”, 72lbs TSP Air Sampler TE-5000D 110volt, 60hz TE-5000DX 220volt, 50hz TE-5000DXZ 220volt, 60hz Digital Timer TE-303 110volt TE-303X 220volt Continuous Flow Recorder TE-5009 110volt, 60hz TE-5009X 220volt, 50hz TE-5009XZ 220volt, 60hz...
  • Page 11 Filter Holder Gasket TE-5005-9 Envelope box of charts and manual TE-106 2. Lid Box - 19" x 14" x 14" 9 lbs Gabled Roof TE-5001-10 *** Save the shipping containers and packing material for future use. TE-5000D TSP Operations Manual...
  • Page 12: Assembly

    TE-5005-9 gasket is in place. 4. Lower Filter Holder and Blower Motor down through top support pan in shelter. Connect tubing from pressure tap of blower motor to TE-5009 Flow Recorder. 5. Open lid box and remove 5001-10 Roof. TE-5000D TSP Operations Manual...
  • Page 13: Gabled Roof Assembly

    Step 3 Secure TE-5001-10-11 rear lid hasp inside the lid with the slot angled up using (2) #10-24 pan head screws with stop nuts. *Do not tighten completely, this may need to be adjusted after final assembly* TE-5000D TSP Operations Manual...
  • Page 14 Attach the chain and “S” hook assembly to the side of the shelter with a #6-32 x 3/8” pan head screw. Step 7 The Lid can now be secured in an open or closed position with the “S” hook. TE-5000D TSP Operations Manual...
  • Page 15: Electrical Set-Up

    The other female cord set on timer (on the right) is hot all the time and plugs into the TE- 5009 Continuous Flow Recorder male cord set. The male cord set of timer plugs into the line voltage. TE-5000D TSP Operations Manual...
  • Page 16: Operations

    5. Connect one side of a water manometer or other type of flow measurement device to the pressure tap on the side of the orifice with a rubber vacuum tube. Leave the opposite side of the manometer open to the atmosphere. TE-5000D TSP Operations Manual...
  • Page 17 I chart. The orifice manometer readings need to be converted to the standard air flows they represent using the following equation: Qstd = 1/m[(Sqrt((H O)(Pa/760)(298/Ta)))-b] TE-5000D TSP Operations Manual...
  • Page 18 A coefficient below .990 indicates a calibration that is not linear and the calibration should be performed again. If this occurs, it is most likely the result of an air leak during the calibration. The equations for determining the slope (m) and intercept (b) are as follows: TE-5000D TSP Operations Manual...
  • Page 19: Example Problems

    (TE-5010) until the continuous flow recorder read 57 on the chart. By making sure that the sampler is operating at a chart reading that is within the acceptable range, it can be assumed that valid TSP data is being collected. Example Problems TE-5000D TSP Operations Manual...
  • Page 20 Inserting the numbers from the calibration worksheet run point number one we get: Qstd = 1/1.47574[(Sqrt((7.25)(749.3/760)(298/293.2))) - (-.00613)] Qstd = .6776261[(Sqrt((7.25)(.985921)(1.016371))) + .00613] Qstd = .6776261[(Sqrt(7.2649459)) + .00613] Qstd = .6776261[2.6953563 + .00613] Qstd = .6776261[2.7014863] TE-5000D TSP Operations Manual...
  • Page 21 Using Qstd as our x-axis, and IC as our y-axis, a slope, intercept, and correlation coefficient can be determined using the least squares regression method. The equations for determining the slope (m) and intercept (b) are as follows: TE-5000D TSP Operations Manual...
  • Page 22 xy = (1.831)(52.06) + (1.631)(47.05) + (1.451)(42.05) + (1.264)(37.04) + (1.119)(33.04) = 316.865528 n = 5 x = x/n = 1.4592 y = y/n = 42.248 (x) = (7.296) = 53.231616 (y) = (211.24) = 44622.337 TE-5000D TSP Operations Manual...
  • Page 23 96798 9155 7518         1541 36. correlation coeff. = 865528 96798 646323 9155 7518 8924 4674 865528 2414 37. correlation coeff. = 96798 646323 )][( 9155 7518 8924 4674 TE-5000D TSP Operations Manual...
  • Page 24 As you can see from the worksheet we have 5 Qstd numbers that are in the TSP range (1.1 - 1.7) and the correlation coeff. is > .990 thus, we have a good calibration. TE-5000D TSP Operations Manual...
  • Page 25: Total Volume

    Let's say our sampler ran 24 hours (end ETI reading - start ETI reading) ** Make sure ETI is in hours otherwise convert to hours ** Total ft = 43.406498 x 60 x 24 = 62,505.355 ft Total m = 1.2292976 x 60 x 24 = 1770.1885 m TE-5000D TSP Operations Manual...
  • Page 26: Sampler Operation

    Set time by rotating the drive hub clock-wise until the correct time on chart is aligned with time index pointer. d. Make sure the TE-160 pen point rests on the chart with sufficient pressure to make a visible trace. TE-5000D TSP Operations Manual...
  • Page 27 (not at the corners). Fold the filter lengthwise so that sample touches sample. 10. It is always a good idea to contact the lab you are dealing with to see how they may suggest you collect the filter and any other information that they may need. TE-5000D TSP Operations Manual...
  • Page 28: Timer Preparation

    7. During a sample the timer can be “STOPPED” or “PAUSED,” during a sampled press “F1” for timer, select “PAUSE” or “ABORT,” select “YES” or “NO” to confirm The TE-303 digital timer has an internal battery backup so in case of a power TE-5000D TSP Operations Manual...
  • Page 29 3. Select “MOTOR,” press “ENT” to toggle the motor on/off 4. Be sure that the “MOTOR” is in the OFF position before exiting this menu 5. Press “ESC” to return to the main status screen Please visit www.tisch-env.com for a complete TE-303 Digital Timer manual. TE-5000D TSP Operations Manual...
  • Page 30: Troubleshooting

    -Check Motor -Check timer settings -Make sure current date and time are correct -Make sure power cords are properly connected Digital timer not working -Check fuse on main PC board (F3) -Check Power Supply -Check Motor TE-5000D TSP Operations Manual...
  • Page 31 -Check Power Supply -Check motor -Make sure all gaskets are in place -Make sure all connections are secure Air Leaks -Makes sure connections are not over tightened -Check for damaged components: Filter holder screen, gaskets, motor flanges TE-5000D TSP Operations Manual...
  • Page 32: Maintenance And Care

    5. Check or replace motor brushes every 400 to 500 running hours. 6. Make sure continuous flow recorder pen is still inking each time, tubing has no crimps or cracks, and that the door is sealed completely. TE-5000D TSP Operations Manual...
  • Page 33: Motor Brush Replacement

    Try to pry the tabs as far as you can without damaging the armature. 4. With a screwdriver loosen and remove brush holder clamps and release brushes. Carefully, pull quick disconnect tabs from expended brushes. TE-5000D TSP Operations Manual...
  • Page 34 9. Assemble motor after brush replacement by placing housing over and down on the motor (at same time pull power cord out of housing), being careful not to pinch any motor wires beneath the motor spacer ring. 10. Secure power cord with the cord retainer cap. TE-5000D TSP Operations Manual...
  • Page 35  Seat new brushes by applying 50% voltage for 10 to 15 minutes, the TE-5075 brush break in device allows for the 50% voltage. TE-116311 TE-33384 110v MFC Motor 110v MFC Motor Brush(Green) TE-116312 TE-33378 220v MFC Motor 220v MFC Motor Brush(Brown) TE-5000D TSP Operations Manual...
  • Page 36: Warranty

    The expense of warranty shipping charges to and from our factory will be borne by Tisch Environmental. Service performed to rectify an instrument malfunction caused by abuse, acts of god or neglect, and service performed after the one-year warranty period will be charged to the customer at the current prices for labor, parts, and transportation.
  • Page 37: Assembly Drawings

    Assembly Drawings TE-5005 Blower Motor Assembly TE-5000D TSP Operations Manual...
  • Page 38: Te-5003 Filter Holder Assembly

    TE-5003 Filter Holder Assembly TE-5000D TSP Operations Manual...
  • Page 39: Calibration Worksheet

    Calibration Worksheet TE-5000D TSP Operations Manual...
  • Page 40: Calibrator Certificate

    Calibrator Certificate TE-5000D TSP Operations Manual...

Table of Contents