Textron EZGO TXT VALOR Service & Parts Manual
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Textron EZGO TXT VALOR Service & Parts Manual

Textron EZGO TXT VALOR Service & Parts Manual

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TXT VALOR
Service Parts Manual
689398 - A
ISSUED MARCH 2019
REVISED JUNE 2019

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  • Page 1 TXT VALOR Service Parts Manual 689398 - A ISSUED MARCH 2019 REVISED JUNE 2019...
  • Page 3 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed be- yond the factory specifications. Such modifications can cause serious personal injury or death. Textron Specialized Vehicles prohibits and dis-claims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
  • Page 4 GENERAL INFORMATION To obtain a copy of the limited warranty applicable to the vehicle, call or write a local Distributor, authorized Branch or the Warranty Department with vehicle serial number and manufacturer code. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
  • Page 5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........V ACCELERATOR .
  • Page 6 NOTES Page iv Service Parts Manual Service Parts Manual...
  • Page 7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • TABLE OF CONTENT • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on rear of page if required) 1. WHEN THE PART NUMBER IS NOT KNOWN •...
  • Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code, locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below, replace the last ** or XX with the two digit color code.
  • Page 10 ACCELERATOR Front of Vehicle To harness from direction selector Part of Frame Pedal Box Assembly includes items 2 - 33 Accelerator Pedal Assembly includes items 28 - 30 689398 Service Parts Manual Page A-1...
  • Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 12 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 13 ACCELERATOR Notes: 689398 Service Parts Manual Page A-4...
  • Page 14 ACCELERATOR To Direction Selector Shifter Cable Engine Front of Vehicle Rear Axle 689398 Service Parts Manual Page A-5...
  • Page 15 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 16 ACCELERATOR Notes: 689398 Service Parts Manual Page A-7...
  • Page 17 ACCELERATOR Notes: 689398 Service Parts Manual Page A-8...
  • Page 18 AIR FILTER Air Filter Assembly includes items 2 - 6 Front of Vehicle Seat Support 689398 Service Parts Manual Page B-1...
  • Page 19 AIR FILTER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 20 AIR FILTER Notes: 689398 Service Parts Manual Page B-3...
  • Page 21 AIR FILTER Notes: 689398 Service Parts Manual Page B-4...
  • Page 22 BODY Instrument Panel Assembly includes items 2 - 6 Front Splash Guard Kit includes items 22 - 25 Hardware Kit includes item 25 Cowl Shown Front of Vehicle For reference 689398 Service Parts Manual Page C-1...
  • Page 23 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 24 BODY 689398 Service Parts Manual Page C-3...
  • Page 25 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 26 BODY Rear Body (With Taillights) includes item 2 Part of Mirror 689398 Service Parts Manual Page C-5...
  • Page 27 BODY THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 28 BODY Notes: 689398 Service Parts Manual Page C-7...
  • Page 29 BODY Notes: 689398 Service Parts Manual Page C-8...
  • Page 30 BRAKES Brake Pedal Assembly (without Brake Lights) includes items 2 - 11 Front of Vehicle 689398 Service Parts Manual Page D-1...
  • Page 31 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 32 BRAKES 2 WHEEL DRUM BRAKES Compensator Assembly includes items 37 - 49 Front of Vehicle Part of Frame Accelerator Pedal 689398 Service Parts Manual Page D-3...
  • Page 33 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 34 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 35 BRAKES Notes: 689398 Service Parts Manual Page D-6...
  • Page 36 BRAKES Brake Assembly (Driver Side) includes items 3 - 9 Brake Assembly (Passenger Side) includes items 3 - 8, 10 Brake Drum Assembly includes items 17, 18 Tension Pin Adjuster Assembly 689398 Service Parts Manual Page D-7...
  • Page 37 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 38 BRAKES Notes: 689398 Service Parts Manual Page D-9...
  • Page 39 BRAKES Notes: 689398 Service Parts Manual Page D-10...
  • Page 40 CLUTCH Primary Team Clutch includes items 2 - 11 Secondary Team Clutch includes items 13 - 19 689398 Service Parts Manual Page E-1...
  • Page 41 CLUTCH THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 42 CLUTCH Notes: 689398 Service Parts Manual Page E-3...
  • Page 43 CLUTCH Notes: 689398 Service Parts Manual Page E-4...
  • Page 44 DIRECTION SELECTOR Direction Selector Assembly includes items 2 - 34 Front of Vehicle Governor Cable Bracket 689398 Service Parts Manual Page F-1...
  • Page 45 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 46 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 47 DIRECTION SELECTOR Notes: 689398 Service Parts Manual Page F-4...
  • Page 48 ELECTRICAL Front of Vehicle From Main Harness See STARTER GENERATOR Section Chassis Frame To Solenoid 689398 Service Parts Manual Page G-1...
  • Page 49 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 50 ELECTRICAL BLACK Electrical Plate Assembly includes items 2 - 11 Front of Vehicle Part of Solenoid To F2 On Starter/ Generator Part of Solenoid Fuse Block includes item 24 Seat Frame Part of Horn Floorboard Part of Horn Airbox Bracket Use existing hardware from Airbox...
  • Page 51 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 52 ELECTRICAL Headlight Assembly, Driver Side includes items 3 - 10 Headlight Assembly, Passenger Side includes items 3 - 9, 11 Headlight Headlight Driver side Shown Passenger side Shown 689398 Service Parts Manual Page G-5...
  • Page 53 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 54 ELECTRICAL TAILLIGHT ASSEMBLY Front of Vehicle Light Assembly to Bezel REVERSE BUZZER GRN/ Front of Vehicle Front of Vehicle 689398 Service Parts Manual Page G-7...
  • Page 55 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 56 ELECTRICAL Front of Vehicle KEY SWITCH, INDICATOR LIGHT(S), AND FUEL GAUGE HOUR METER F-N-R Mounting Screws Seat Support SOLENOID COVER Fuse Block F-N-R Front of Vehicle 689398 Service Parts Manual Page G-9...
  • Page 57 ELECTRICAL THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 58 ELECTRICAL Notes: 689398 Service Parts Manual Page G-11...
  • Page 59 ELECTRICAL Notes: 689398 Service Parts Manual Page G-12...
  • Page 60 ENGINE AND MUFFLER Engine, Gas, 13HP includes items 2 - 5 Front of Vehicle 689398 Service Parts Manual Page H-1...
  • Page 61 ENGINE AND MUFFLER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 62 ENGINE AND MUFFLER Notes: 689398 Service Parts Manual Page H-3...
  • Page 63 ENGINE AND MUFFLER Notes: 689398 Service Parts Manual Page H-4...
  • Page 64 ENGINE MOUNTING Front Mount Bracket Assembly includes items 9 - 13 Part of Frame Engine Front of Vehicle 689398 Service Parts Manual Page J-1...
  • Page 65 ENGINE MOUNTING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 66 ENGINE MOUNTING Notes: 689398 Service Parts Manual Page J-3...
  • Page 67 ENGINE MOUNTING Notes: 689398 Service Parts Manual Page J-4...
  • Page 68 FRONT SUSPENSION AND STEERING Part of Frame Front of Vehicle Part of Frame 4 LUG Spindle and Hub Assembly (Passenger Side) includes items 4 - 13 Spindle and Hub Assembly (Driver Side) includes items 5 - 13, 15 689398 Service Parts Manual Page K-1...
  • Page 69 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 70 FRONT SUSPENSION AND STEERING Tie Rod Assembly includes items 8 - 12 Steering Coloumn Kit includes items 20 - 30 Front of Vehicle Front of Vehicle 689398 Service Parts Manual Page K-3...
  • Page 71 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 72 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 73 FRONT SUSPENSION AND STEERING Notes: 689398 Service Parts Manual Page K-6...
  • Page 74 FRONT SUSPENSION AND STEERING Rack and Pinion Unit includes items 2 - 23 Tie Rod End (Outer) includes items 24 - 25 689398 Service Parts Manual Page K-7...
  • Page 75 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 76 FRONT SUSPENSION AND STEERING Notes: 689398 Service Parts Manual Page K-9...
  • Page 77 FRONT SUSPENSION AND STEERING Notes: 689398 Service Parts Manual Page K-10...
  • Page 78 FUEL SYSTEM Fuel Tank Assembly includes items 2 - 8 Carbon Canister Assembly includes items 22 - 26 Front of Vehicle To Exhaust 689398 Service Parts Manual Page L-1...
  • Page 79 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 80 FUEL SYSTEM Notes: 689398 Service Parts Manual Page L-3...
  • Page 81 FUEL SYSTEM Notes: 689398 Service Parts Manual Page L-4...
  • Page 82 REAR AXLE DETAIL A DETAIL A Rear Axle, 11.47:1 includes items 3 - 63 Axle Case L Complete includes items 4 - 13, 24 Axle Case R Complete includes items 13, 19 - 23 Differential Case includes items 34, 47, 49 and 50 Differential Assembly includes items 46, 48 and 52 689398 Service Parts Manual Page M-1...
  • Page 83 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 84 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 85 REAR AXLE Notes: 689398 Service Parts Manual Page M-4...
  • Page 86 REAR SUSPENSION Front of Vehicle 689398 Service Parts Manual Page N-1...
  • Page 87 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 88 REAR SUSPENSION Notes: 689398 Service Parts Manual Page N-3...
  • Page 89 REAR SUSPENSION Notes: 689398 Service Parts Manual Page N-4...
  • Page 90 SEATING Seat Bottom Assembly includes items 2 - 13 Seat Back Assembly includes items 16 - 21 Front of Vehicle Part of Frame 689398 Service Parts Manual Page P-1...
  • Page 91 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 92 SEATING Notes: 689398 Service Parts Manual Page P-3...
  • Page 93 SEATING Notes: 689398 Service Parts Manual Page P-4...
  • Page 94 STARTER AND GENERATOR Starter / Generator includes items 2 - 17 Headband Kit includes item 18 689398 Service Parts Manual Page R-1...
  • Page 95 STARTER AND GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 96 STARTER AND GENERATOR Front of Vehicle 689398 Service Parts Manual Page R-3...
  • Page 97 STARTER AND GENERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 98 STARTER AND GENERATOR Notes: 689398 Service Parts Manual Page R-5...
  • Page 99 STARTER AND GENERATOR Notes: 689398 Service Parts Manual Page R-6...
  • Page 100 WHEELS AND TIRES Tire design may vary by Part Number Wheel and Tire Assembly (Kenda) includes items 12 - 14 689398 Service Parts Manual Page S-1...
  • Page 101 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 102 WHEELS AND TIRES Notes: 689398 Service Parts Manual Page S-3...
  • Page 103 WHEELS AND TIRES Notes: 689398 Service Parts Manual Page S-4...
  • Page 104 DECALS AND LABELS Cup Holder WARNING Failure to follow these instructions can result in SERIOUS INJURY or DEATH Operation by persons with valid drivers license, in accordance with state requirements. Operate from Driver’s side only. For non-road use, and in designated areas only. Do not operate under the influence of drugs or alcohol.
  • Page 105 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 106 DECALS AND LABELS For CE Vehicles MIN 150 634229 AUTHORIZED REPRESENTATIVE IN EC IS: RANSOMES JACOBSEN LTD. WEST ROAD, IPSWICH, SUFFOLK, IP3 9TT, UK 614068 601783 www.ezgo.com 689398 Service Parts Manual Page T-3...
  • Page 107 DECALS AND LABELS THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 108 DECALS AND LABELS Notes: 689398 Service Parts Manual Page T-5...
  • Page 109 DECALS AND LABELS Notes: 689398 Service Parts Manual Page T-6...
  • Page 110 Textron Specialized Vehicles, Inc., 1451 Marvin Griffin Road Augusta, Georgia 30906 - 3852 USA CONTACT INFORMATION Owner’s Guides and Repair Manuals are available from a local Distributor, an authorized Branch, Parts & Accessories Department or at www.shop.txtsv.com/shop-ezgo Copyrighted Material This manual may not be reproduced in whole or...

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