Honda Supra GTR150 2020 Owner's Manual
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Honda Supra GTR150 2020 Owner's Manual

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  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
  • Page 3 Congratulations on your purchase of a new The following codes in this manual indicate ● Honda vehicle. Your selection of a Honda each country. makes you part of a worldwide family of The illustrations here in are based on the ●...
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY HURT important responsibility. if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 14 Maintenance P. 30 Troubleshooting P. 75 Information P. 94 Specifications P. 106 Index P. 109...

  • Page 6: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines .......... P. 3 Safety Precautions ........P. 6 Riding Precautions........P. 7 Accessories & Modifications...... P. 11 Loading ............P. 12...

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines an approved helmet and protective apparel. Instruct your passenger on holding onto the rear grip or your waist, leaning with you in turns, and Follow these guidelines to enhance your safety: Perform all routine and regular inspections keeping their feet on the footpegs, even when ●...
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, by It’s important to keep your vehicle properly wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 9 Safety Guidelines leaks, check the tightness of critical nuts and WARNING bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Running the engine of your vehicle while Your vehicle may have suffered damage that is in an enclosed or even partially enclosed not immediately apparent.

  • Page 10: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision or ● other approved eye protection Ride cautiously and keep your hands on the WARNING ● handlebar and feet on the footpegs. Keep passenger’s hands onto the rear grip or ●...

  • Page 11: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and ● downshifting. During the first 500 km (300 miles) of running, Sudden braking can reduce the vehicle’s follow these guidelines to ensure your vehicle’s stability.
  • Page 12 Riding Precautions Engine Braking Engine braking helps slow your vehicle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
  • Page 13 Riding Precautions Parking with the Side Stand or Centre Stand Parking 1. Stop the engine. Park on a firm, level surface. ● 2. Using the side stand If you must park on a slight incline or loose ● Push the side stand down. surface, park so that the vehicle cannot move Slowly lean the vehicle to the left until its or fall over.
  • Page 14 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter: Use only unleaded petrol. ● Use recommended octane number. Using ● lower octane petrol will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 15: Accessories & Modifications

    Honda or make modifications to your vehicle from its original design. Doing so Follow all instructions in this owner’s can make it unsafe.

  • Page 16: Loading

    Loading Loading WARNING Carrying extra weight affects your vehicle’s Overloading or improper loading can ● handling, braking and stability. cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed. are carrying.

  • Page 18: Operation Guide

    Parts Location Right side cover (P52) Battery (P47) Fuse boxes (P92) Kickstarter pedal (P22) Front brake fluid reservoir (P62) Throttle grip (P72) Spark plug (P53) Right cowl (P51) Coolant reserve tank (P60) Engine oil fill cap/dipstick (P56) Brakelight switch (P64) Rear brake fluid reservoir (P62)
  • Page 19 Clutch lever (P70) Helmet holders (P28) Seat (P28) Fuel fill cap (P26) Tool kit/Document bag (P29) Seat lock (P28) Drive chain (P66) Side stand (P65) Crankcase breather (P73) Centre stand (P9) Engine oil drain bolt (P58) Shift lever (P25) Centre lower cowl (P49)
  • Page 20 Instruments Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) Display Check When the ignition switch is turned on, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 21 Speedometer Gear position indicator Shows 1st to 6th gear position. u“-” appears when the transmission is not shifted properly. Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 1.54 litres (0.406 US gal, 0.338 Imp gal) If the fuel gauge indicator flashes in a repeat pattern or turns off: (P79)
  • Page 22 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High beam indicator Neutral indicator Comes on when the transmission is in Neutral. Left turn signal Right turn signal indicator indicator High coolant temperature indicator PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL)
  • Page 23 Switches Ignition switch Switches the electrical system on/off, locks the steering. Key can be removed when in the OFF or (Lock) position. Start button Horn button Turn signal switch Pressing the switch turns the turn signal off. Headlight dimmer switch •...
  • Page 24 Switches (Continued) Steering Lock Lock the steering when parking to help Turns electrical system prevent theft. on for starting/riding. A U-shaped wheel lock or similar device is also recommended. Turns engine off. (Lock) Locks steering. Ignition key Locking Turn the handlebar all the way to the left or Turn right.
  • Page 25 Shutter The shutter will automatically close when you The ignition switch for this vehicle is equipped remove the ignition key at the (Lock) with an automatic shutter. After parking the position. vehicle, close the shutter for theft prevention. Also you can close the shutter manually. Close (Lock) Remove the ignition key from the ignition...
  • Page 26 Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, turn the is cold or warm. ignition to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 27 Turn the ignition switch to the ON position. If you cannot start the engine: Open the throttle slightly (about 3 mm, Shift the transmission to Neutral ( indicator without freeplay). comes on). Using the start button About 3 mm, without freeplay With the throttle completely closed.
  • Page 28 Starting the Engine (Continued) If the engine does not start: Turn the ignition switch to the OFF position. Open the throttle fully. Crank the engine several times with the kickstarter. Repeat the starting procedure. If the engine starts, open the throttle slightly if idling is unstable.
  • Page 29 Shifting Gears Your vehicle transmission has 6 forward gears in a one-down, five-up shift pattern when you shift with your toe. You can also shift to a higher gear by depressing the shift lever with your heel. Proper shifting can prevent damaging the engine and transmission.
  • Page 30 Refuelling Fuel type: Unleaded petrol only Fuel octane number: Your vehicle is Lower edge of Arrow marks filler neck designed to use Research Octane Number (RON) 88 or higher. Tank capacity: 4.5 litres (1.19 US gal, 0.99 Imp gal) Fuel fill cap Refuelling and Fuel Guidelines (P10) Opening the Fuel Fill Cap...
  • Page 31 Closing the Fuel Fill Cap Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the cap and fuel tray is aligned. Close the seat. WARNING ! , open the th Petrol is highly flammable and explosive.
  • Page 32 Storage Equipment Helmet Holders Seat lock The helmet holders are located under the seat. Use the helmet holders only when parked. Ignition key WARNING Riding with a helmet attached to the holder can interfere with your ability to safely operate the vehicle and could lead Seat Open to a crash in which you can be seriously Insert the ignition key into the seat lock and...
  • Page 33 Document Bag/Tool Kit The document bag and tool kit are stored in Document bag the storage compartment under the seat. The owner's manual and other documents are stored in the document bag. Opening the Seat (P28) Tool kit...

  • Page 34: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ...... P. 31 Engine Oil .............P. 56 Maintenance Schedule ....... P. 32 Coolant ............P. 60 Maintenance Fundamentals....... P. 35 Brakes ............P.

  • Page 35: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is Always read the maintenance instructions before absolutely essential to your safety and to protect you begin each task, and make sure that you your investment, obtain maximum performance, have the tools, parts, and skills required.

  • Page 36: Maintenance Schedule

    Maintenance work should be performed in new owner. accordance with Honda’s standards and specifications by properly trained and Honda recommends that your dealer should equipped technicians. Your dealer meets all of road test your vehicle after each periodic these requirements. Keep an accurate record maintenance is carried out.
  • Page 37 : Inspect (clean, adjust, lubricate, or replace if necessary) you have the necessary tools and are mechanically skilled. : Clean Procedures are provided in an official Honda Shop Manual. : Lubricate : Technical. In the interest of safety, have your vehicle serviced by : Replace your dealer.
  • Page 38 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 35 × 1,000 mi Drive Chain Every 500 km (300 mi): Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn –...

  • Page 39: Maintenance Fundamentals

    Maintenance Fundamentals Drive chain − Check condition and slack, Pre-ride Inspection ● adjust and lubricate if necessary. P. 66 To ensure safety, it is your responsibility to Brakes − Check operation; ● perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 40 Maintenance Fundamentals Replacing Parts Battery Always use Honda Genuine Parts or their Your vehicle cle has a maintenance-free type equivalents to ensure reliability and safety. battery. You do not have to check the battery electrolyte level or add distilled water. Clean the...
  • Page 41 Maintenance Fundamentals What to do in an emergency WARNING If any of the following occur, immediately see your doctor. The battery gives off explosive hydrogen Electrolytie splashes into your eyes: ● gas during normal operation. Wash your eyes repeatedly with cool water for at least 15 minutes.
  • Page 42 NOTICE NOTICE Installing non-Honda electrical accessories can overload Replacing a fuse with one that has a higher rating greatly the electrical system, discharging the battery and possibly increases the chance of damage to the electrical system.
  • Page 43 Conserving” or “Resource Conserving” on the “Specifications.” P. 107 circular API service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 44 NOTICE have the sprocket replaced by your dealer. Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 3 or DOT 4 Brake Fluid or Normal Worn Damaged equivalent (GOOD)
  • Page 45 Drive chain lubricant Use only genuine Honda PRE-MIX COOLANT If not available, use SAE 80 or 90 gear oil. without diluting with water. Genuine Honda PRE- MIX COOLANT is excellent at preventing corrosion and overheating. The coolant should be inspected and replaced properly by following the maintenance schedule.
  • Page 46 Maintenance Fundamentals Inspecting for Damage Crankcase Breather Inspect the tyres for Service more frequently when riding in rain, at cuts, slits, or cracks full throttle, or after the vehicle is washed or that exposes fabric or overturned. Service if the deposit level can be cords, or nails or other seen in the transparent section of the drain tube.
  • Page 47 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they become visible, replace the tyres immediately. Riding on tyres that are excessively worn For safe riding, you should replace the tyres or improperly inflated can cause a crash when the minimum tread depth is reached.
  • Page 48 Always use the size and type of tyres load range. recommended in this owner’s manual. Have the wheel balanced with Honda Genuine ● balance weights or equivalents after the tyre is installed. Do not install a tube inside a tubeless tyre on ●...
  • Page 49 Maintenance Fundamentals Air Cleaner This vehicle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 50: Tool

    Tool The tool kit is stored in the storage compartment under the seat. P. 29 You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained in the kit. 10 × 14 mm Open end wrench ●...

  • Page 51: Removing & Installing Body Components

    Removing & Installing Body Components Battery Bolt Positive terminal Removal Make sure the ignition switch is in the OFF position. 1. Remove the right side cover. P. 52 2. Remove the harness band clip from the battery cover. P. 50 3.
  • Page 52 Removing & Installing Body Components Battery Battery cover Tabs Battery Installation Install the parts in the reverse order of removal. Always connect the positive 6. Release the tabs, then open the battery terminal first. Make sure that bolts and nuts cover.

  • Page 53: Centre Lower Cowl

    Removing & Installing Body Components Centre Lower Cowl Centre Lower Cowl Removal 1. Remove the clips. P. 50 2. Remove the bolt. Centre lower cowl 3. Release the tabs on both sides from the Clip right and left cowls. Carefully release the tabs. 4.

  • Page 54: Clip

    Removing & Installing Body Components Clip Clip Harness Band Clip Removal Removal 1. Press down on the centre pin to release the Pull the harness band clip while pressing both lock. sides of the anchor. 2. Pull the clip out of the hole. Anchor Centre pin Installation...

  • Page 55: Right Cowl

    Removing & Installing Body Components Right Cowl Right Cowl Removal 1. Remove the centre lower cowl. P. 49 2. Remove the clips. P. 50 Grommet Bolt Prong 3. Remove the bolts. 4. Release the tabs A and tabs B. Clip Carefully release the tabs.

  • Page 56: Right Side Cover

    Removing & Installing Body Components Right Side Cover Right Side Cover Removal 1. Remove the bolt. 2. Remove the right side cover by releasing Grommets Prongs the prongs from the grommets. Installation Install the parts in the reverse order of removal.

  • Page 57: Spark Plug

    Spark Plug Checking Spark Plug Hooks Radiator For the recommended spark plug, see “Specifications.” P. 107 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage.
  • Page 58 Spark Plug Checking Spark Plug 6. Disconnect the spark plug cap from the 9. Inspect the electrodes and centre spark plug. porcelain for deposits, erosion or carbon 7. Clean any dirt from around the spark plug fouling. base. If the erosion or deposit is heavy, 8.
  • Page 59 Spark Plug Checking Spark Plug 13. Tighten the spark plug: Side electrode If the old plug is good: ● 1/8 turn after it seats If installing a new plug, tighten it twice ● to prevent loosening: Spark plug gap a) First, tighten the plug: Plug washer NGK: 1/2 turn after it seats.

  • Page 60: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick Upper level 1. If the engine is cold, idle the engine for 3 to 5 minutes. 2. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. 3.
  • Page 61 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can If the engine oil is below or near the lower cause damage to your engine. Do not mix different brands level mark, add the recommended engine oil. and grades of oil.
  • Page 62 Engine Oil Changing Engine Oil Changing Engine Oil Sealing washer Changing the oil requires special tools. We recommend that you have your vehicle serviced by your dealer. 1. If the engine is cold, idle the engine for 3 to 5 minutes. 2.
  • Page 63 Engine Oil Changing Engine Oil 7. Fill the crankcase with the recommended oil ( P. 39, 107) and install the oil fill cap/ dipstick. Required oil When changing oil: 1.1 litres (1.2 US qt, 1.0 Imp qt) 8. Check the oil level. P.

  • Page 64: Coolant

    Coolant Checking the Coolant Reserve tank Check the coolant level in the reserve tank while engine is cold. 1. Place your vehicle on a firm, level surface. Upper level 2. Hold your vehicle in an upright position. 3. Check that the coolant level is between the upper level and lower level marks on the reserve tank.
  • Page 65 Coolant Changing Coolant 1. Remove the clip. P. 50 WARNING 2. Release the tabs and remove the reserve tank maintenance lid. Removing the radiator cap while the 3. Remove the reserve tank cap and add fluid engine is hot can cause the coolant to while monitoring the coolant level.

  • Page 66: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the L mark or LOWER level mark or the 1. Place your vehicle in an upright position on brake lever and pedal freeplay becomes a firm, level surface. excessive, inspect the brake pads for wear.
  • Page 67 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Front Check the condition of the brake pad wear indicators. Brake pad Brake pad The pads need to be replaced if a brake pad is worn to the indicator. Wear Disc Inspect the brake pads from below Front indicators...
  • Page 68 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 69: Side Stand

    Side Stand Checking the Side Stand Side stand spring 1. Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. 2. Check the spring for damage or loss of tension.

  • Page 70: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. 1.
  • Page 71 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Lock nut Rear axle Chain adjuster Adjusting the chain requires special tools. index mark Have the drive chain slack adjusted by your dealer. 1. Shift the transmission to Neutral. Stop the engine.
  • Page 72 Drive Chain Adjusting the Drive Chain Slack 5. Turn both adjusting nuts an equal number 7. Tighten the rear axle nut. of turns until the correct drive chain slack is Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft). obtained. Turn the adjusting nuts clockwise 8.
  • Page 73 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced. Chain: FSCM428H or KMC428HG If necessary have the drive chain replaced by your dealer.

  • Page 74: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a commercially Check the clutch lever freeplay. available cable lubricant to prevent premature Freeplay at the clutch lever: wear and corrosion.
  • Page 75 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Lock nut Freeplay 1. Loosen the lock nut. 2. Turn the adjusting nut until the clutch lever freeplay is 10 to 20 mm (0.4 to 0.8 in). 3. Tighten the lock nut and check the clutch –...

  • Page 76: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.

  • Page 77: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather 1. Place a suitable container under the crankcase breather tube. 2. Remove the crankcase breather tube plug from the tube. 3. Drain deposits into a suitable container. 4. Install the crankcase breather tube plug. Crankcase breather tube plug...

  • Page 78: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. To move the headlight case, loosen the bolt. Tighten the bolt after adjustment. Obey local laws and regulations. Headlight case Down Bolt...

  • Page 79: Troubleshooting

    Troubleshooting Engine Will Not Start ........P. 76 Electrical Trouble ........P. 86 Overheating (High coolant temperature Battery Goes Dead ..........P. 86 indicator is on) ...........P. 77 Burned-out Light Bulb.........P. 86 Warning Indicators On or Flashing ...P. 78 Blown Fuse .............P. 92 PGM-FI (Programmed Fuel Injection) Unstable Engine Operation Occurs Malfunction Indicator Lamp (MIL) ....

  • Page 80: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting sequence. Check the correct engine starting sequence. ● ● P. 22 P.

  • Page 81: Overheating (High Coolant Temperature Indicator Is On)

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following 2. Check that the radiator fan is operating, occurs: and then turn the ignition switch to the OFF High coolant temperature indicator comes position. ● If the fan is not operating: Acceleration becomes sluggish.

  • Page 82: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your vehicle inspected by your dealer as soon as possible.

  • Page 83: Other Warning Indication

    Other Warning Indication Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 84: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. We recommend you have this type of service Riding your vehicle with a temporary performed by your dealer. tyre repair can be risky. If the temporary After an emergency repair, always have the repair fails, you can crash and be tyre inspected/replaced by your dealer.
  • Page 85 Tyre Puncture Removing Wheels Front Wheel 3. Support your vehicle securely and raise the front wheel off the ground using a Removal maintenance stand or a hoist. 1. Place your vehicle on its centre stand on a 4. Remove the front axle shaft, front wheel firm, level surface.
  • Page 86 Tyre Puncture Removing Wheels Installation 4. After installing the wheel, apply the brake 1. Attach the side collars to the front wheel. lever several times, then check if the wheel 2. Position the front wheel between the fork rotates freely. Recheck the wheel if the legs and insert the front axle shaft from brake drags or if the wheel does not the right side, through the right fork leg...
  • Page 87 Tyre Puncture Removing Wheels Rear Wheel 4. Remove the drive chain from the driven sprocket by pushing the rear wheel Removal forward. 1. Support your vehicle securely and raise 5. Remove the rear axle shaft and washer. the rear wheel off the ground using a Left side collar Adjusting nut centre stand or a hoist.
  • Page 88 Tyre Puncture Removing Wheels 6. Remove the brake caliper bracket, rear 2. Make sure that the lug on the swingarm is wheel and side collars. positioned in the slot on the brake caliper Support the brake caliper assembly so bracket. that it doesn’t hang from the brake Brake caliper bracket hose.
  • Page 89 Tyre Puncture Removing Wheels 3. Adjust the drive chain. P. 67 4. Install and tighten the rear axle nut. Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft). 5. After installing the wheel, apply the brake pedal several times, then recheck that the wheel rotates freely.

  • Page 90: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle battery Follow the procedure below to replace a charger. burned-out light bulb. Remove the battery from the vehicle before Turn the ignition switch to the OFF or charging.
  • Page 91 Electrical Trouble Burned-out Light Bulb Headlight Brakelight/Taillight Bulb Headlight Bulb Triangular projection “ ” mark Round projection The headlight uses several LEDs. If there is a LED which is not turned on, see Socket your dealer for servicing. 1. Open the seat. P.
  • Page 92 Electrical Trouble Burned-out Light Bulb Front Turn Signal Bulb 4. Install a new bulb and parts in the reverse order of removal. Install the socket by aligning its “ ” Triangular mark with the round projection on the projection brake/tail light housing. Then turn it clockwise until the “...
  • Page 93 Electrical Trouble Burned-out Light Bulb Rear Turn Signal Bulb 3. Install a new bulb and parts in the reverse order of removal. Install the socket by aligning its “ ” mark with the round projection on the front turn signal light housing. Then turn it clockwise until the “...
  • Page 94 Electrical Trouble Burned-out Light Bulb Position Light Bulb 5. Install a new bulb and the parts in the reverse order of removal. Install the socket by turning it clockwise. Triangular Make sure that the “ ” marks on the projection socket and the turn signal housing are aligned.
  • Page 95 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb 3. Install a new bulb and parts in the reverse order of removal. Bulb Screws Install the socket by aligning its “ ” mark with the round projection on the front turn signal light housing. Then turn it clockwise until the “...

  • Page 96: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Fuse box covers Fuse box covers Before handling fuses, see “Inspecting and Replacing Fuses.” P. 38 Fuse Box Fuses 1. Remove the right side cover. P. 52 2. Open the fuse box covers. 3. Pull the fuses out one by one to check for a blown fuse.

  • Page 97: Unstable Engine Operation Occurs Intermittently

    Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible.

  • Page 98: Information

    Information Keys .............. P. 95 ..P. 96 Instruments, Controls, & Other Features Caring for Your Vehicle ......P. 97 Storing Your Vehicle......... P. 100 Transporting Your Vehicle ....... P. 101 You & the Environment......P. 102 Serial Numbers .......... P. 103 Fuels Containing Alcohol ......

  • Page 99: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the original keys and record it in this manual. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 100: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Ignition Cut-off System Other Features A banking (lean angle) sensor automatically stops the engine and fuel pump if the vehicle falls over. To reset the sensor, you must turn the Ignition Switch ignition switch to OFF and back to the ON Leaving the ignition switch ON with the engine position before the engine can be restarted.

  • Page 101: Caring For Your Vehicle

    Frequent cleaning and polishing is important to Clean the headlight lens, panels, and other ensure the life of your Honda. A clean vehicle plastic components with extra care to avoid makes it easier to spot potential problems.
  • Page 102 Caring for Your Vehicle 6. Apply a coat of wax to prevent corrosion. Dry the brakes: ● Avoid products that contain harsh Water adversely affects braking detergents or chemical solvents. These can effectiveness. After washing, apply the damage the metal, paint, and plastic on brakes intermittently at low speed to help your vehicle.
  • Page 103 Caring for Your Vehicle Do not use wax or polishing compounds on Panels ● mat painted surface: Follow these guidelines to prevent scratches and Use a soft cloth or sponge, plenty of water, blemishes: and a mild detergent to clean mat painted Wash gently using a soft sponge and plenty of ●...

  • Page 104: Storing Your Vehicle

    Storing Your Vehicle Storing Your Vehicle After removing your vehicle from storage, inspect all maintenance items required by the Maintenance Schedule. If you store your vehicle outdoors, you should consider using a full-body cover. If you won’t be riding for an extended period, follow these guidelines: Wash your vehicle and wax all painted ●...

  • Page 105: Transporting Your Vehicle

    Transporting Your Vehicle Transporting Your Vehicle If your vehicle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your vehicle with a wheel or wheels on the ground.

  • Page 106: You & The Environment

    You & the Environment You & the Environment drain or on the ground. Used oil, petrol, coolant, and cleaning solvents contain poisons that can hurt refuse workers and contaminate drinking Owning and riding a vehicle can be enjoyable, water, lakes, rivers, and oceans. but you must do your part to protect the environment.

  • Page 107: Serial Numbers

    Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. To check the frame number, open the seat P.

  • Page 108: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 109: Catalytic Converter

    (CO), and oxides of nitrogen (NOx) in the running properly, stop riding and turn off the exhaust gasses into safe compounds. engine. A defective catalytic converter contributes to air pollution and can impair your engine’s performance. A replacement unit must be an original Honda part or equivalent.

  • Page 110: Specifications

    Specifications Specifications Main Components ■ IN/III IN 149.16 cm (9.099 cu-in) Displacement Overall length 2,021 mm (79.6 in) 149 cm (9.1 cu-in) Overall width 725 mm (28.5 in) 57.300 × 57.843 mm (2.2559 × Bore × stroke Overall height 1,105 mm (43.5 in) 2.2773 in) Wheelbase 1,276 mm (50.2 in)
  • Page 111 SAE 10W-30, JASO T 903 standard MA 1.1 litres (1.2 US qt, After draining 1.0 Imp qt) Engine oil capacity 1.3 litres (1.4 US qt, After disassembly 1.1 Imp qt) Recommended Honda DOT 3 or DOT 4 Brake Fluid brake fluid...
  • Page 112 Specifications Bulbs Torque Specifications ■ ■ Headlight Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft) Brakelight/Taillight 12 V-21/5 W Front wheel axle nut 59 N·m (6.0 kgf·m, 44 lbf·ft) Front turn signal 12 V-10 W × 2 Rear wheel axle nut 59 N·m (6.0 kgf·m, 44 lbf·ft) Rear turn signal 12 V-10 W ×...

  • Page 113: Index

    Index Index Compartment Accessories .............11 Document Bag ........... 29 Owner’s Manual .......... 29, 96 Tool Kit ..............29 Coolant ............. 41, 60 Battery ...............36, 47 Crankcase Breather ..........73 Brakelight Switch ..........64 Brakes Fluid ..............40, 62 Pad Wear ..............63 Drive Chain ............40, 66 Braking ...............
  • Page 114 Horn Button ............19 Flooded Engine .............24 Frame Number ........... 103 Ignition Cut-off System Fuel Banking Sensor ........... 96 Gauge ..............17 Ignition Key ............95 Recommended ...........26 Remaining ............17 Ignition Switch ........17, 19, 22 Tank Capacity ............26 Indicators ..............18 Fuels Containing Alcohol ........
  • Page 115 Removal Neutral Indicator ...........18 Battery ..............47 Centre Lower Cowl ..........49 Clip ................ 50 Harness Band Clip ..........50 Odometer ..............96 Right Cowl ............51 Engine ............39, 56 Right Side Cover ..........52 Overheating ............77 Repair Kit ..............80 Riding Precautions ..........7 Right Cowl ..............
  • Page 116 Steering Lock ............20 Storage Warning Indicators On or Flashing ....78 Washing Your Vehicle ......... 97 Document Bag ............29 Weight Limit ............12 Equipment ............29 Wheels Owner’s Manual ..........29 Front Removal ............ 81 Storing Your Vehicle ......... 100 Switches ..............19 Rear Removal ............

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Fs150f 2020

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