TROUBLESHOOTING
Troubleshooting Table
SYMPTOM
No Display And
No LED's
No Keypad
Response
Bad LED Test
Display Illegible/
Control Not Responding
Charger Doesn't Respond
When A Battery Is Connected
Unit Smells Hot
05/18/2021
PROBABLE CAUSES
(1) No AC Voltage To Charger
(2) Charger Input Fuses Are Blown
(3) Bad Harness/Cable Connection
(4) Bad Control Board
(5) Bad Internal Charger Primary Board
(1) Keypad Not Connected
(2) Keypad Connected Improperly
(3) Bad Control Board
(4) Bad Keypad
(1) Bad Control Board
(1) Electrically Noisy Environment
(2) Low Input Voltage
(3) Bad Control Board
(4) Display Improperly Connected
(1) Output Fuse Is Bad
(2) Bad Harness/Cable Connection
(3) Bad Control Board
(4) Output Cables Are Reversed
(5) Bad Output Connector
(6) Improper Battery Voltage Jumper Setting
(1) Inadequate Ventilation
(2) Ambient Is Too Hot
(3) Bad Harness/Cable Connection
(4) Bad Control Board
(5) Wrong Amp Hour Jumper
(6) Charger Fans Not Operating
(7) Bad Heat Sink Thermostat
(8) Bad Internal Charger Power Board
193111-121
TROUBLESHOOTING
ACTION
STEPS
1
2
3
4
5
6
6
4
7
4
8
9
4
10
11
3
4
12
13
14
15
16
3
4
17
18
19
5
43
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