Amazone FTender 1600 Original Operating Manual
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Amazone FTender 1600 Original Operating Manual

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Original operating manual
Front hopper
FTender 1600
FTender 2200
FTender 2200-C
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  • Page 1 Original operating manual Front hopper FTender 1600 FTender 2200 FTender 2200-C SmartLearning www .amazone.de...
  • Page 2 Please enter the identification data of the implement. The identification data can be found on the rating plate.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS 4.8.1 Lighting and identification for road 1 About this operating manual travel Diagrams 4.8.2 Work lights 1.1.1 Warnings and signal words 4.8.3 Hopper interior lighting 1.1.2 Further instructions Compressed air fan 1.1.3 Instructions 4.10 Cyclone separator 1.1.4 Lists...
  • Page 4 TABLE OF CONTENTS Coupling the implement Turning on the headlands 6.2.1 Coupling the 3-point mounting frame 6.2.2 Coupling the power supply 8 Parking the machine 6.2.3 Coupling the hydraulic hose lines Emptying the hopper 6.2.4 Pegging the parking rollers in 8.1.1 Emptying the hopper with the quick parking position...
  • Page 5 TABLE OF CONTENTS 9.2.2 Lubricating the roller chain on the filling auger Eliminating faults Cleaning the machine 10 Transporting the machine 10.1 Loading the implement with a crane 10.2 Moving the implement with a transport vehicle 11 Appendix 11.1 Bolt tightening torques 11.2 Other applicable documents 12 Directories...

  • Page 7: About This Operating Manual

    1 | About this operating manual About this operating manual CMS-T-00000081-D.1 1.1 Diagrams CMS-T-005676-C.1 1.1.1 Warnings and signal words CMS-T-00002415-A.1 Warnings are marked with a vertical bar with a triangular safety symbol and the signal word. The signal words "DANGER", "WARNING" or "CAUTION" describe the severity of the potential danger and have the following meanings: DANGER...

  • Page 8: Instructions

    1 | About this operating manual Diagrams ENVIRONMENTAL INFORMATION Indicates a risk for environmental damage. NOTE Indicates application tips and instructions for optimal use. 1.1.3 Instructions CMS-T-00000473-B.1 Numbered instructions CMS-T-005217-B.1 Actions that have to be performed in a specific sequence are represented as numbered instructions. The specified sequence of the actions must be observed.

  • Page 9: Lists

    1 | About this operating manual Diagrams Example: 1. Instruction 1 Alternative instruction 2. Instruction 2 Instructions with only one action CMS-T-005211-C.1 Instructions with only one action are not numbered, but rather shown with a arrow. Example: Instruction Instructions without sequence CMS-T-005214-C.1 Instructions that do not require a specific sequence are shown as a list with arrows.

  • Page 10: Other Applicable Documents

    Your suggestions for improvement help us Technische Redaktion to create ever more user-friendly operating manuals. Postfach 51 Please send us your suggestions by post, fax or D-49202 Hasbergen email. Fax: +49 (0) 5405 501-234 E-Mail: td@amazone.de MG6492-EN-II | G.1 | 26.04.2021...

  • Page 11: Safety And Responsibility

    2 | Safety and responsibility Safety and responsibility CMS-T-00005133-B.1 2.1 Basic safety instructions CMS-T-00005134-B.1 2.1.1 Safe operating organisation CMS-T-00002302-C.1 2.1.1.1 Personnel qualification CMS-T-00002306-A.1 2.1.1.1.1 Requirements for all persons working with the machine CMS-T-00002310-A.1 If the machine is used improperly, people can be injured or killed.
  • Page 12 2 | Safety and responsibility Basic safety instructions 2.1.1.1.2 Qualification levels CMS-T-00002311-A.1 For working with the machine, the following qualification levels are provided: Farmer Agricultural helper As a matter of principle, the activities described in this operating manual can be performed by persons with the qualification level "Agricultural helper".
  • Page 13 2 | Safety and responsibility Basic safety instructions Activity examples: Driving the machine Adjusting the working depth 2.1.1.2 Workplaces and passengers CMS-T-00002307-B.1 Passengers Passengers can fall, be run over and severely injured or killed due to machine movements. Ejected objects can hit and injure passengers. Do not let anybody ride on the machine.
  • Page 14 2 | Safety and responsibility Basic safety instructions Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents. This can result in serious injury or death. If you suspect or observe damage, secure the tractor and implement.
  • Page 15 2 | Safety and responsibility Basic safety instructions 2.1.1.4.2 Personal protective equipment CMS-T-00002316-B.1 Personal protective equipment Wearing personal protective equipment is an important safety element. Missing or unsuitable personal protective equipment increases the risk of damage to health and personal injury. Personal protective equipment includes: work gloves, safety shoes, protective clothing, breathing protection, hearing protection, face protection,...

  • Page 16: Knowing And Preventing Dangers

    2 | Safety and responsibility Basic safety instructions 2.1.1.4.3 Warning symbols CMS-T-00002317-B.1 Keep warning symbols legible Warning symbols on the machine warn you of risks in danger areas and are an important element of the machine's safety equipment. Missing warning symbols increase the risk of serious and lethal personal injury.
  • Page 17 2 | Safety and responsibility Basic safety instructions Danger due to machine parts still running When the drives are switched off, machine parts can continue running and cause serious personal injury or death. Before approaching the machine, wait until any machine parts that are still running have come to a stop.

  • Page 18: Safe Operation And Handling Of The Machine

    2 | Safety and responsibility Basic safety instructions 2.1.3 Safe operation and handling of the machine CMS-T-00002304-E.1 2.1.3.1 Coupling implements CMS-T-00002320-C.1 Coupling the implement to the tractor Incorrectly coupling of the implement to the tractor results in hazards that can cause serious accidents.
  • Page 19 2 | Safety and responsibility Basic safety instructions 2.1.3.2 Driving safety CMS-T-00002321-B.1 Risk when driving on roads and fields Any mounted or towed implement as well as front or rear ballast weights on the tractor influence the driving behaviour and the steering and braking power of the tractor.
  • Page 20 2 | Safety and responsibility Basic safety instructions Preparing the machine for road travel If the machine is not properly prepared for road travel, it can result in serious traffic accidents. Before driving on roads, always prepare the machine for road travel. Parking the implement The parked machine can tip over.

  • Page 21: Safe Maintenance And Modification

    To ensure that the operating permit remains valid in accordance with national and international regulations, ensure that the specialist workshop only uses conversion parts, spare parts and special equipment approved by AMAZONE. MG6492-EN-II | G.1 | 26.04.2021...
  • Page 22 2 | Safety and responsibility Basic safety instructions 2.1.4.2 Work on the machine CMS-T-00002323-C.1 Only work on the machine when it is at a standstill If the machine is not standing still, part can move unintentionally or the machine can be set in motion.
  • Page 23 2 | Safety and responsibility Basic safety instructions Maintenance work Improper maintenance work, particularly on safety-related components, endangers operational safety. This can result in accidents and serious personal injury or even death. Safety-related components include, for example, hydraulic components, electronic components, frames, springs, trailer coupling, axles and axle suspensions, lines and tanks containing flammable substances.
  • Page 24 Before welding on the implement, uncouple the implement from the tractor. 2.1.4.3 Operating materials CMS-T-00002324-C.1 Unsuitable operating materials Operating materials that do not meet AMAZONE requirements can cause implement damage and accidents. Only use operating material that meet the requirements in the Technical Data.

  • Page 25: Safety Routines

    CMS-T-00002325-B.1 Special equipment, accessories, and spare parts Special equipment, accessories, and spare parts that do not meet AMAZONE requirements can impede the operational safety of the implement and cause accidents. Only use original parts or parts that meet AMAZONE requirements.
  • Page 26 2 | Safety and responsibility Safety routines Securing the machine After uncoupling, the implement has to be secured. If the implement and implement parts are not secured, there is a risk of personal injury due to crushing and cutting. Only park the implement on stable and level ground.
  • Page 27 2 | Safety and responsibility Safety routines Climbing on and off Negligent behaviour while climbing on and off can cause people to fall off the ladder. People who climb onto the machine without using the intended access steps can slip, fall, and suffer severe injury.

  • Page 28: Intended Use

    Further instructions for intended use in special cases can be requested from AMAZONE. Uses other than those specified under the intended use are considered as improper. The manufacturer is not liable for any damage resulting from improper use, solely the operator is responsible.

  • Page 29: Product Description

    4 | Product description Product description CMS-T-00003109-F.1 4.1 Implement overview CMS-T-00003118-C.1 CMS-I-00002780 Hopper cover Metering unit Cover lock Filling auger 10 Storage bin Lighting and identification for road travel 11 Parking position of the threaded cartridge Pull-out step 12 Rating plate Work lights 13 Hose cabinet Loading board...

  • Page 30: Implement Overview

    4 | Product description Implement overview CMS-I-00002781 Hopper Parking rollers Hydraulically actuated working position sensor Lower link mountings Conveyor line 10 Camera system Ballast weights 11 Calibration button Working position sensor Top link mounting MG6492-EN-II | G.1 | 26.04.2021...

  • Page 31: Function Of The Implement

    4 | Product description Function of the implement CMS-I-00003634 T-Pack F frame Scraper Top link mounting Packer tyre packer Working position sensor Locking mechanism Rear parking supports FTender mounting Lower link mountings 4.2 Function of the implement CMS-T-00003153-B.1 The FTender is coupled to the tractor using the 3-point front mounting.

  • Page 32: Special Equipment

    4 | Product description Special equipment 4.3 Special equipment CMS-T-00005070-B.1 T-Pack F Lower link mountings Working position sensor, hydraulically or mechanically actuated One-sided switching, electrically or mechanically actuated Ballast weights Parking rollers Hopper quick emptying Insertion sieve LED work lights LED hopper interior lighting Additional warning signs Suction guard screen...

  • Page 33: Fan Guard Screen

    4 | Product description Warning symbols 4.4.2 Fan guard screen CMS-T-00003581-A.1 The fan guard screen 1 protects the user against injuries caused by rotating parts and the fan against foreign objects. CMS-I-00002545 4.5 Warning symbols CMS-T-00003121-C.1 4.5.1 Position of the warning symbols CMS-T-00003342-C.1 CMS-I-00002618 MG6492-EN-II | G.1 | 26.04.2021...

  • Page 34: Layout Of The Warning Symbols

    4 | Product description Warning symbols CMS-I-00002617 4.5.2 Layout of the warning symbols CMS-T-000141-D.1 Warning symbols indicate danger areas on the machine and warn against residual dangers. In these danger areas, there are permanent or unexpected dangers. A warning symbol consists of two fields: Field 1 shows the following: A pictogram depicting the danger area, CMS-I-00000416...

  • Page 35: Description Of The Warning Symbols

    4 | Product description Warning symbols 4.5.3 Description of the warning symbols CMS-T-00003343-C.1 MD 078 Risk of crushing fingers or hands As long as the tractor engine or implement motor is running, stay away from the danger area. If you have to move marked parts with your hands, pay attention to the crushing areas.
  • Page 36 4 | Product description Warning symbols MD 096 Risk of infection from escaping hydraulic fluid under high pressure Never look for leaks in hydraulic hose lines using your hand or fingers. Never attempt to plug leaks in hydraulic hose lines using your hand or fingers. If you are injured by hydraulic oil, consult a doctor immediately.
  • Page 37 4 | Product description Warning symbols MD 102 Risk due to unintentional starting and rolling away of the machine Before performing any work, secure the implement against unintentional starting and rolling away. CMS-I-00002253 MD 155 Risk of accident and machine damage during transport due to improperly secured machine Only attach the lashing belts at the marked lashing positions for transporting the machine.

  • Page 38: Rating Plate On The Implement

    4 | Product description Rating plate on the implement MD 265 Risk of chemical burns by dressing dust Do not breathe in the harmful substance. Avoid contact with eyes and skin. Before working with hazardous materials, put on the protective clothing recommended by the MD264 manufacturer.

  • Page 39: Lighting

    4 | Product description Lighting 4.8 Lighting CMS-T-00003122-B.1 4.8.1 Lighting and identification for road travel CMS-T-00003123-A.1 NOTE Depending on the national regulations. Lateral warning signs Warning signs Marker lights and turn indicators Reflector, white CMS-I-00002464 4.8.2 Work lights CMS-T-00003124-A.1 The work lights 1 illuminate the implement's working area.

  • Page 40: Hopper Interior Lighting

    4 | Product description Compressed air fan 4.8.3 Hopper interior lighting CMS-T-00001987-A.1 The hopper interior lighting is used for better a view inside the fertiliser hopper. The hopper interior lighting is switched on with the lighting for road travel. CMS-I-00002219 4.9 Compressed air fan CMS-T-00003152-B.1 The compressed air fan 1 produces an air current...

  • Page 41: Metering System

    4 | Product description Metering system 4.11 Metering system CMS-T-00003147-B.1 4.11.1 Conveyor sections CMS-T-00003563-B.1 Closed hopper with one tip Metering unit Double sluice One-sided switching Double conveyor section Depending on the requirements, the closed hopper with one tip can also be equipped with a single sluice and a single conveyor section.

  • Page 42: Metering Unit

    4 | Product description Metering system Closed hopper with two tips Metering unit for the first hopper tip Double sluice for the first hopper tip One-sided switching for the first hopper tip Metering unit for the second hopper tip Double sluice for the second hopper tip One-sided switching for the second hopper tip Double conveyor section CMS-I-00002548...

  • Page 43: Metering Roller

    4 | Product description Metering system 4.11.3 Metering roller CMS-T-00003565-B.1 The metering roller is electrically driven and meters the spreading material into the sluice or the injector. End plate Locking ring Drive hub Metering wheel Intermediate plate CMS-I-00002549 4.11.4 One-sided switching CMS-T-00003561-B.1 For certain working widths for crop maintenance 2 , it is necessary to perform the first field pass with the...

  • Page 44: Hose Package

    4 | Product description Ballast weights 4.11.5 Hose package CMS-T-00003148-B.1 Hydraulic hose extension Power supply via integrated implement controls Conveyor hose Pressure gauge CMS-I-00002474 Depending on the tractor equipment, hydraulic hose extensions are required. The design of the power supply depends on the type of implement controls. The spreading material is transported through the conveyor section into the hose package.

  • Page 45: T-Pack F

    4 | Product description T-Pack F 4.13 T-Pack F CMS-T-00003145-B.1 The T-Pack F provides reconsolidation of the seedbed between the tractor tyres. Depending on the operating conditions, the FTender can be used with or without the T-Pack F. For use of the FTender without the T- Pack F, lower link mountings are required.

  • Page 46: Radar Sensor

    4 | Product description Radar sensor Lateral camera system for traffic monitoring. CMS-I-00002529 4.16 Radar sensor CMS-T-00001778-B.1 On electric drives, the radar sensor records the working speed. The working speed is used to determine the worked area and the required speed for the metering drives.

  • Page 47: Technical Data

    CMS-T-00003110-D.1 5.1 Serial number CMS-T-00003137-A.1 The serial number of the implement is stamped onto the mounting frame for identification. 5.2 Dimensions CMS-T-00003142-B.1 Dimensions FTender 1600 [mm] FTender 2200 [mm] Transport width 2504 2504 Filling height without T-Pack F 1402 1582...

  • Page 48: Mounting Category

    Recommended speed range 8-18 km/h 5.6 Performance characteristics of the tractor CMS-T-00003141-B.1 Engine rating FTender 1600 Starting at 66 kW / 80 HP FTender 2200 Starting at 75 kW / 100 HP Electrical system Battery voltage...

  • Page 49: Performance Characteristics Of The Implement

    5 | Technical data Performance characteristics of the implement Hydraulic system Maximum operating pressure 210 bar Tractor pump output At least 28 l/min at 150 bar HLP68 DIN51524 Implement hydraulic oil The hydraulic oil is suitable for the combined hydraulic oil circuits of all standard tractor manufacturers.

  • Page 50: Lubricants

    5 | Technical data Lubricants 5.10 Lubricants CMS-T-00002396-A.1 Manufacturer Lubricant ARAL Aralub HL2 FINA Marson L2 ESSO Beacon 2 SHELL Ratinax A 5.11 Chain oil CMS-T-00005469-A.1 Chain oil Non-saponifiable mineral-based chain oil according to IS0 VG 68 MG6492-EN-II | G.1 | 26.04.2021...

  • Page 51: Preparing The Machine

    6 | Preparing the machine Preparing the machine CMS-T-00003111-F.1 6.1 Calculating the required tractor characteristics CMS-T-00000063-B.1 CMS-I-00000581 Calculated Designation Unit Description values Tractor empty weight Front axle load of the operational tractor without mounted implement or ballast weights Rear axle load of the operational tractor without mounted implement or ballast weights Total weight of front-mounted implement or front ballast Permissible total weight of rear-mounted implement or rear...
  • Page 52 6 | Preparing the machine Calculating the required tractor characteristics Calculated Designation Unit Description values Distance between the centre of the front axle and the centre of the lower link connection Centre of gravity distance: Distance between the centre of gravity of the front-mounted implement or the front ballast and the centre of the lower link connection Wheelbase...
  • Page 53 6 | Preparing the machine Calculating the required tractor characteristics 3. Calculate the actual total weight of the tractor- implement combination. CMS-I-00000515 4. Calculate the actual rear axle load. Htat Vtat Htat Htat CMS-I-00000514 5. Determine the tyre load capacity for two tractor tyres in the manufacturer specifications.

  • Page 54: Coupling The Implement

    6 | Preparing the machine Coupling the implement 6.2 Coupling the implement CMS-T-00003200-D.1 6.2.1 Coupling the 3-point mounting frame CMS-T-00001400-C.1 1. Set the tractor lower links 1 to the same height. 2. Couple the lower links 1 from the tractor seat. 3.
  • Page 55 6 | Preparing the machine Coupling the implement Type of actuation Function Symbol Latching Permanent oil circulation Oil circulation until action is Momentary executed Free oil flow in the tractor control Floating unit Designation Function Tractor control unit Hydraulic Switching on working Yellow Double-acting...

  • Page 56: Pegging The Parking Rollers In Parking Position

    6 | Preparing the machine Coupling the implement 1. Depressurise the hydraulic system between the tractor and the implement using the tractor control unit. 2. Clean the hydraulic plugs. 3. Couple the hydraulic hoses 1 to the hydraulic sockets of the tractor according to the marking The hydraulic plugs lock perceptibly.

  • Page 57: Coupling The Pressure Gauge

    6 | Preparing the machine Coupling the implement 6.2.5 Coupling the pressure gauge CMS-T-00003223-C.1 Depending on the implement equipment, there are one or two pressure gauges. Insert the air hose 2 into the coupling 1 up to the stop. CMS-I-00002491 6.2.6 Connecting the conveyor line CMS-T-00003560-D.1 Depending on the implement equipment, there are...

  • Page 58: Coupling The Electric Supply Lines

    6 | Preparing the machine Preparing the implement for operation 6.2.7 Coupling the electric supply lines CMS-T-00005069-B.1 Depending on the implement controls, the plug for the electrical supply on the conveyor line can look different. In conjunction with integrated implement controls, insert the plug 1 on the interface 2 In conjunction with autonomous implement...

  • Page 59: Configuring The Hydraulically Actuated Working Position Sensor

    6 | Preparing the machine Preparing the implement for operation 6.3.2 Configuring the hydraulically actuated working position sensor CMS-T-00005823-A.1 The pointer 4 shows whether the metering units are activated. If the pointer is positioned above the 1 1 , the metering units are activated. If the hydraulic tractor control unit is actuated, the pointer swivels over the 0 3 .
  • Page 60 6 | Preparing the machine Preparing the implement for operation 4. Raise the implement. The swing arm is resting on the rear stop 3 . The pegging holes for working position 2 are aligned with the positioning pins. CMS-I-00002480 5. Close the locking mechanism 2 . 6.

  • Page 61: Using The Hopper Tarpaulin

    6 | Preparing the machine Preparing the implement for operation 6.3.4 Using the hopper tarpaulin CMS-T-00003556-B.1 1. Release the rubber cord 4 from the studs. 2. Take the operating tool 3 from the parking position. To expose the winding rail fold up the hopper tarpaulin 1 .

  • Page 62: Using The Hopper Cover

    6 | Preparing the machine Preparing the implement for operation 6.3.5 Using the hopper cover CMS-T-00003557-B.1 1. Switch off the fan. 2. Unlock the the locking lever 1 on the hopper cover. CMS-I-00002481 The hopper cover opens automatically. CMS-I-00002484 3. Close the hopper cover with the cord. CMS-I-00002482 MG6492-EN-II | G.1 | 26.04.2021...

  • Page 63: Filling The Hopper

    6 | Preparing the machine Preparing the implement for operation 4. Lock the locking lever 1 on the hopper cover. CMS-I-00002483 6.3.6 Filling the hopper CMS-T-00005414-B.1 6.3.6.1 Filling the hopper from the loading board CMS-T-00003199-C.1 1. lower the implement. 2. Unlock the locking pins 2 on the loading board. 3.
  • Page 64 6 | Preparing the machine Preparing the implement for operation 8. Unlock the locking pins 2 on the loading board. 9. Swivel up the loading board 1 . 10. Secure the loading board with the locking pin. CMS-I-00002563 6.3.6.2 Using the filling auger to fill the hopper CMS-T-00005415-B.1 1.
  • Page 65 6 | Preparing the machine Preparing the implement for operation 5. Unlock the locking pins 2 on the loading board. 6. Swivel the loading board 1 down. 7. Secure the loading board with the locking lever. CMS-I-00002563 To open the hopper, see "Using the hopper tarpaulin"...

  • Page 66: Preparing The Metering Unit For Operation

    6 | Preparing the machine Preparing the implement for operation 15. Using a suitable aid, push the material cone 1 under the auger into the corners of the hopper CMS-I-00003861 To close the hopper, see "Using the hopper tarpaulin" see "Using the hopper cover". 17.
  • Page 67 6 | Preparing the machine Preparing the implement for operation 6.3.7.2 Selecting the metering roller CMS-T-00003574-D.1 Spreadi Metering volume in cm materia 3.75 Beans Buckwh Spelt Peas Flax (dresse Barley Grass seeds Oats Millet Carawa Lupines Lucerne Maize Poppy Oilseed (moist dressed Fodder...
  • Page 68 6 | Preparing the machine Preparing the implement for operation Spreadi Metering volume in cm materia 3.75 Triticale Wheat Vetches Fertilise (granula NOTE Always use a flexible roller for granular fertiliser. The selection of metering rollers are recommendations. The optimum metering roller can only be determined through calibration.
  • Page 69 6. Install the end plate 2 . 7. Install the locking ring 3 . NOTE CMS-I-00002551 For more information, please contact your AMAZONE customer service. 6.3.7.3.2 Adjusting the metering volume CMS-T-00003614-C.1 1. Remove the locking ring 4 . 2. Remove the end plate 3 .
  • Page 70 6 | Preparing the machine Preparing the implement for operation 6.3.7.4 Replacing the metering roller CMS-T-00003228-B.1 1. Switch off the fan. If the implement is equipped with a double sluice, activate the conveyor section 2 with the lever ME1080 CMS-I-00002542 3.
  • Page 71 6 | Preparing the machine Preparing the implement for operation 7. Loosen the bolts 1 with the wrench 3 . 8. Swivel the bolts to the side. 9. Take the sliding shutter 2 from its parking position. CMS-I-00002503 10. Push the sliding shutter 1 into the metering housing.
  • Page 72 6 | Preparing the machine Preparing the implement for operation 16. Pull off the bearing cover 1 . When the hopper is closed off with the sliding shutter, pull the metering roller 2 out of the metering unit. 18. Install the new metering roller. CMS-I-00002500 19.
  • Page 73 6 | Preparing the machine Preparing the implement for operation 26. Empty the calibration bucket. 27. Put the calibration bucket in the storage compartment. 28. Close the calibration flap 2 . 29. Lock the locking lever 1 on the metering housing.
  • Page 74 6 | Preparing the machine Preparing the implement for operation 2. Unlock the locking lever 1 on the metering housing. 3. Open the calibration flap 2 . CMS-I-00003654 4. Take the calibration bucket 1 from the storage compartment. 5. Push the calibration bucket into the holder 2 under the metering housing.

  • Page 75: Operating The One-Sided Switching

    6 | Preparing the machine Preparing the implement for operation 12. Empty the calibration bucket. 13. Put the calibration bucket in the storage compartment. 14. Close the calibration flap 2 . 15. Lock the locking lever 1 on the metering housing.
  • Page 76 6 | Preparing the machine Preparing the implement for operation To deactivate the conveyor section unlock the control lever 1 . 4. Put the control lever in the indicated position. The conveyor section 3 is activated. CMS-I-00003648 5. unlock the control lever 1 . 6.

  • Page 77: Adjusting The Fan Speed

    6 | Preparing the machine Preparing the implement for operation 6.3.9 Adjusting the fan speed CMS-T-00003208-D.1 REQUIREMENTS The hopper is full The hopper is closed DANGER Risk of injury due to parts of the fan being flung out If the fan is operated at excessive speeds, fan parts can break and be flung out.

  • Page 78: Setting Up The Speed Sensor

    CMS-T-00005214-A.1 Depending on the equipment, the implement control of the FTender is integrated via the job computer of the AMAZONE implement mounted at the rear or autonomous via its own job computer. To operate the FTender with the autonomous ISOBUS implement controls, disconnect the 6-pin plug 1 from the interface of the hose package.
  • Page 79 CMS-T-00005221-A.1 Depending on the equipment, the implement control of the FTender is integrated via the job computer of the AMAZONE implement mounted at the rear or autonomous via its own job computer. To operate the FTender with the integrated ISOBUS implement control,...

  • Page 80: Adjusting The Low Level Sensor

    6 | Preparing the machine Preparing the implement for operation 7. Route the connection cable 2 with the 6-pin plug 1 to the interface of the hose package. 8. Connect the 6-pin plug 1 to the interface of the hose package. CMS-I-00003744 6.3.12 Adjusting the low level sensor CMS-T-00003330-B.1...

  • Page 81: Installing Ballast Weights

    6 | Preparing the machine Preparing the implement for operation 6.3.13 Installing ballast weights CMS-T-00005068-A.1 1. Determine the desired number of ballast weights CMS-I-00002525 2. Place the first ballast weight 5 on the frame tube 4 . 3. Hook the bolt and washer 3 on both sides of the ballast weight.
  • Page 82 6 | Preparing the machine Preparing the implement for operation 4. Remove the linch pin 3 5. Remove the nuts and washers 4 . 6. Remove the locking plate 2 . 7. Remove the bolts 4 . CMS-I-00003641 Before the T-Pack F can be mounted on the FTender, the lower link mounts 4 must be removed.
  • Page 83 6 | Preparing the machine Preparing the implement for operation To couple the T-Pack F onto the tractor, see "Coupling the 3-point hitch". To move the parking supports to the upper position, see section "Using the parking supports". 16. Slowly drive the tractor forwards. Position the T-Pack F in the tractor lift linkage 1 centrally on the FTender 2 .
  • Page 84 6 | Preparing the machine Preparing the implement for operation Before the front hopper can be used with the T-Pack F, the working position sensor must be installed on the T-Pack F. 21. Install the working position sensor 1 on the desired top link mounting 3 or 4 .

  • Page 85: Dismounting The T-Pack F

    6 | Preparing the machine Preparing the implement for operation 30. Install the linch pin 1 . CMS-I-00003640 6.3.15 Dismounting the T-Pack F CMS-T-00003332-B.1 NOTE Road travel with the dismounted T-Pack F is only permitted with lighting and identification in compliance with the national regulations.
  • Page 86 6 | Preparing the machine Preparing the implement for operation 5. Remove the nuts and washers 2 . 6. Remove the bolts 3 . 7. Remove the operating handle 1 . CMS-I-00003638 Before the T-Pack F can be dismounted, the working position sensor must be removed from the T-Pack F.
  • Page 87 6 | Preparing the machine Preparing the implement for operation 12. Remove the 8 bolts 2 . 13. Remove the clamps 1 . CMS-I-00002520 14. Slowly drive the tractor in reverse. Release the T-Pack F in the tractor lift linkage 1 from the front hopper 2 .
  • Page 88 6 | Preparing the machine Preparing the implement for operation 21. Tighten the nuts 1 . 22. Tighten the nuts 2 . 300 Nm 300 Nm CMS-I-00003645 Before the FTender can be used without the T-Pack F, the working position sensor must be installed on the FTender.

  • Page 89: Using The Parking Supports

    6 | Preparing the machine Preparing the implement for operation 30. Install the operating handle 2 . 31. Install the bolts 3 . 32. Install the washers and nuts 2 and tighten them. CMS-I-00003642 6.3.16 Using the parking supports CMS-T-00005096-A.1 1.

  • Page 90: Preparing The Machine For Road

    6 | Preparing the machine Preparing the machine for road travel 6.4 Preparing the machine for road travel CMS-T-00003203-C.1 6.4.1 Move the T-Pack F into parking position CMS-T-00003134-B.1 1. Raise the implement. 2. Remove the linch pin 1 . 3. Open the locking mechanism 2 . CMS-I-00002478 To move the T-Pack F into parking position,...
  • Page 91 6 | Preparing the machine Preparing the machine for road travel 5. Close the locking mechanism 2 . 6. Secure the locking mechanism with a linch pin CMS-I-00002477 The front packer is locked 1 in parking position 2 . The pegging holes for working position 1 are exposed.

  • Page 92: Obstruction Of The Field Of View Due To The Front Hopper

    To avoid restrictions in the field of view due to the FTender 1600, read the maximum lifting height c from the table, CMS-I-00003677 to safely move the FTender 1600 with mounted T-Pack F in road traffic, observe the national regulations. MG6492-EN-II | G.1 | 26.04.2021...

  • Page 93: Calculating The Permissible Payload

    6 | Preparing the machine Calculating the permissible payload Distance from the front edge of the seat in the centre position to the eye of the lower Lifting link a height c 3.28 3.33 3.38 3.43 3.48 3.53 3.58 3.63 3.68 3.73 3.78...

  • Page 94: Using The Machine

    7 | Using the machine Using the machine CMS-T-00003112-B.1 7.1 Using the implement CMS-T-00003116-B.1 1. Align the implement parallel to the ground. 2. Switch on the fan. 3. Lower the implement to the working height when working with the T-Pack F, Lower the implement onto the T-Pack F.

  • Page 95: Turning On The Headlands

    7 | Using the machine Turning on the headlands 7.2 Turning on the headlands CMS-T-00003117-B.1 NOTE Depending on the implement equipment, metered material comes out of the coulters until the conveyor section is empty. If the seed drill is lifted at the end of the field, the metering unit on the front hopper is switched off automatically.

  • Page 96: Parking The Machine

    8 | Parking the machine Parking the machine CMS-T-00003113-D.1 8.1 Emptying the hopper CMS-T-00003324-B.1 8.1.1 Emptying the hopper with the quick emptying CMS-T-00003133-B.1 1. Switch off the fan. 2. Loosen the knurled screw 3 . 3. Open the quick emptying with the lever 2 . The flap will be opened 1 .
  • Page 97 8 | Parking the machine Emptying the hopper 2. Unlock the locking lever 1 on the metering housing. 3. Open the calibration flap 2 . CMS-I-00003654 If only small residual quantities need to be collected, push the calibration bucket 1 into the holder 2 under the metering housing If larger residual quantities need to be collected, put a larger collection bucket under the metering...
  • Page 98 8 | Parking the machine Emptying the hopper 8. Push the sliding shutter 1 into the metering housing. 9. Park the wrench in the holder 2 . To empty the metering unit and the metering roller, refer to the ISOBUS software operating manual, "Emptying".
  • Page 99 8 | Parking the machine Emptying the hopper 19. Align the catch 3 on the bearing cover 2 with the drive shaft. 20. Install the bearing cover. 21. Tighten the bolts with the wrench 1 . 22. Park the wrench in the holder 4 . CMS-I-00002504 23.

  • Page 100: Emptying The Metering Unit

    8 | Parking the machine Emptying the metering unit To activate both conveyor sections put the lever 1 back in the centre position. CMS-I-00002543 8.2 Emptying the metering unit CMS-T-00003326-B.1 IMPORTANT Risk of damage to the metering drive due to swelling fertiliser or germinating seed. Empty the metering unit after operation.
  • Page 101 8 | Parking the machine Emptying the metering unit 2. Unlock the locking lever 1 on the metering housing. 3. Open the calibration flap 2 . CMS-I-00003654 4. Take the calibration bucket 1 from the storage compartment. 5. Push the calibration bucket into the holder 2 under the metering housing.
  • Page 102 8 | Parking the machine Emptying the metering unit 9. Push the sliding shutter 1 into the metering housing. 10. Park the wrench in the holder 2 . To empty the metering unit and the metering roller, refer to the ISOBUS software operating manual, "Emptying".

  • Page 103: Emptying The Filling Auger

    8 | Parking the machine Emptying the filling auger 8.3 Emptying the filling auger CMS-T-00005597-A.1 To make it easier to install the bearing unit, loosen the nuts 1 only up to the end of the bolts. CMS-I-00003970 2. Remove the upper bolts 1 . 3.
  • Page 104 8 | Parking the machine Emptying the filling auger 7. Release the drive unit 1 from the conveyor tube The nuts 2 secure the drive unit on the conveyor tube. 8. Clean the filling auger. The residual quantity and the water can drain out through the gap.

  • Page 105: Putting The Parking Rollers In Parking Position

    8 | Parking the machine Putting the parking rollers in parking position 12. Install the cover 3 . 13. Install the upper bolts 1 . 14. Install the lower bolts 2 . CMS-I-00003891 8.4 Putting the parking rollers in parking position CMS-T-00003135-B.1 WARNING Risk of injury or even death due to tipping...

  • Page 106: Disconnecting The Hydraulic Hose Lines

    8 | Parking the machine Disconnecting the hydraulic hose lines To prevent the parked front hopper from rolling away, block the parking brake 1 . CMS-I-00002556 8.5 Disconnecting the hydraulic hose lines CMS-T-00000277-D.1 1. Secure the tractor and implement. 2. Put the control lever on the tractor control unit in float position.

  • Page 107: Uncoupling The Power Supply

    8 | Parking the machine Uncoupling the power supply 8.6 Uncoupling the power supply CMS-T-00001402-D.1 1. Pull out the plug 1 for the power supply. CMS-I-00001048 2. Hang the plugs 1 in the hose cabinet. CMS-I-00001248 8.7 Uncoupling the pressure gauge CMS-T-00003224-B.1 1.

  • Page 108: Disconnect The Conveyor Line

    8 | Parking the machine Disconnect the conveyor line 8.8 Disconnect the conveyor line CMS-T-00005822-A.1 1. Release the clamp 2 . 2. Remove the connector 1 from the conveyor line CMS-I-00002609 8.9 Uncoupling the 3-point mounting frame CMS-T-00001401-C.1 1. Park the implement on a level surface with solid ground.

  • Page 109: Repairing The Machine

    9 | Repairing the machine Repairing the machine CMS-T-00003114-E.1 9.1 Maintaining the machine CMS-T-00003129-D.1 9.1.1 Maintenance schedule After initial operation Checking the hydraulic hose lines see page 104 Checking the tightening torque for the radar sensor see page 112 bolts Checking the wheel bolt tightening torques see page 112 Checking the frame connection tightening torque...

  • Page 110: Checking The Hydraulic Hose Lines

    9 | Repairing the machine Maintaining the machine Every 50 operating hours / weekly Checking the hydraulic hose lines see page 104 Checking the roller chain see page 115 Every 50 operating hours / as required Cleaning the conveyor section see page 105 Cleaning the hopper see page 107...

  • Page 111: Cleaning The Conveyor Section

    9 | Repairing the machine Maintaining the machine Hydraulic hose lines must not be more than 6 years old. 3. Check the manufacturing date 1 . CMS-I-00000532 4. Have any worn, damaged or aged hydraulic hose lines immediately replaced at a specialist workshop.

  • Page 112: Cleaning The Cyclone Separator

    9 | Repairing the machine Maintaining the machine To wash the deposits out of the conveyor hoses direct a jet of water through the calibration openings 2 into the conveyor hoses. When most of the water has escaped through the calibration opening, close the calibration flaps 2 with the locks 1 .

  • Page 113: Cleaning The Hopper

    9 | Repairing the machine Maintaining the machine 9.1.6 Cleaning the hopper CMS-T-00003328-B.1 INTERVAL Every 50 operating hours as required 1. Open the hopper cover 1 . 2. Clean the hopper sieve 2 . CMS-I-00002511 3. Open the hopper sieve 1 . 4.

  • Page 114: Cleaning The Metering Unit

    9 | Repairing the machine Maintaining the machine 9.1.7 Cleaning the metering unit CMS-T-00003329-C.1 INTERVAL daily IMPORTANT Risk of damage to the metering drive due to swelling fertiliser or germinating seed. Empty the metering unit after operation. Clean the metering unit after operation. 1.
  • Page 115 9 | Repairing the machine Maintaining the machine 5. push the calibration bucket 1 into the holder 2 under the metering housing CMS-I-00003653 6. Loosen the bolts 1 with the wrench 3 . 7. Swivel the bolts to the side. 8.
  • Page 116 9 | Repairing the machine Maintaining the machine 12. Loosen the bolts with the wrench 1 . 13. Park the wrench in the holder 3 . To align the notches in the bearing cover flush with the bolts, Turn the bearing cover 2 . CMS-I-00002501 15.
  • Page 117 9 | Repairing the machine Maintaining the machine 23. Park the sliding shutter 1 on the metering housing. 24. Swivel the bolts 2 in front of the sliding shutter. 25. Tighten the bolts with the wrench 3 . CMS-I-00002503 26. Take the calibration bucket 1 from the holder 27.

  • Page 118: Checking The Tightening Torque For The Radar Sensor Bolts

    9 | Repairing the machine Maintaining the machine 9.1.8 Checking the tightening torque for the radar sensor bolts CMS-T-00002383-C.1 INTERVAL After initial operation Every 12 months NOTE When the tightening torque is too high, the spring- suspended sensor mount is warped and the radar sensor does not work properly.

  • Page 119: Checking The Frame Connection Tightening Torque

    9 | Repairing the machine Maintaining the machine 9.1.10 Checking the frame connection tightening torque CMS-T-00003579-B.1 INTERVAL After initial operation Every 100 operating hours as required Depending on the implement equipment, 300 Nm 1. check the tightening torque on the right-side 300 Nm connection to the T-Pack F 1 .

  • Page 120: Checking The Tyre Inflation Pressure

    9 | Repairing the machine Maintaining the machine 9.1.11 Checking the tyre inflation pressure CMS-T-00003575-A.1 INTERVAL After initial operation Every 100 operating hours Every 12 months Tyres Tyre inflation pressure Tyres 10/75-15.3-AS 2.5 bar Check the tyre inflation pressure. 9.1.12 Adjusting the scraper on the T-Pack F CMS-T-00003582-B.1 INTERVAL After initial operation...

  • Page 121: Checking The Roller Chain

    9 | Repairing the machine Maintaining the machine 1. Loosen the nuts 3 . 2. Adjust the scraper 2 to a distance of 3 cm. To check the distance, rotate the tyres 1 . 4. Tighten the nuts. 5. Repeat the setting for the second scraper 4 . 6.

  • Page 122: Tensioning The Roller Chain

    9 | Repairing the machine Maintaining the machine 4. Check the tension of the roller chain 3 . If the height play is more than 3 mm, see "Tensioning the roller chain". CMS-I-00003893 6. Install the cover 3 . 7. Install the upper bolts 1 . 8.
  • Page 123 9 | Repairing the machine Maintaining the machine 4. Loosen the bolt 1 . 5. Loosen the bolt 3 . To tension the roller chain turn the drive motor 2 . In a tensioned state, the roller chain still needs slight height play.

  • Page 124: Lubricating The Machine

    9 | Repairing the machine Lubricating the machine 9.2 Lubricating the machine CMS-T-00003130-D.1 IMPORTANT Implement damage due to improper lubrication Grease the implement at the marked lubrication points according to the lubrication schedule. To ensure that dirt is not pressed into the lubrication points, thoroughly clean the grease nipples and the grease gun.

  • Page 125: Overview Of Lubrication Points

    9 | Repairing the machine Lubricating the machine 9.2.1 Overview of lubrication points CMS-T-00003131-B.1 CMS-I-00002526 Every 100 operating hours / Every 6 months CMS-I-00002527 CMS-I-00002528 MG6492-EN-II | G.1 | 26.04.2021...

  • Page 126: Lubricating The Roller Chain On The Filling Auger

    9 | Repairing the machine Lubricating the machine 9.2.2 Lubricating the roller chain on the filling auger CMS-T-00005423-A.1 INTERVAL After the first 10 operating hours Every 50 operating hours at the end of the season 1. Remove the upper bolts 1 . 2.
  • Page 127 9 | Repairing the machine Lubricating the machine 4. Lubricate the roller chain 1 from the inside going out. CMS-I-00003859 5. Install the cover 3 . 6. Install the lower bolts 2 . 7. Install the upper bolts 1 . CMS-I-00003891 MG6492-EN-II | G.1 | 26.04.2021...

  • Page 128: Eliminating Faults

    9 | Repairing the machine Eliminating faults 9.3 Eliminating faults CMS-T-00003128-A.1 Errors Cause Solution To adjust the fan speed, The control terminal displays a fan The hydraulic control unit is speed that is too high. incorrectly adjusted. see "Setting the fan speed". To check the metering unit, The control terminal displays a The metering roller is rotating stiffly.

  • Page 129: Transporting The Machine

    10 | Transporting the machine Transporting the machine CMS-T-00003115-C.1 10.1 Loading the implement with a crane CMS-T-00003218-B.1 There are 3 lashing points for slings on the implement. WARNING Risk of accidents due to improperly attached lifting gear If the lifting gear is not attached at suitable positions, the machine or components can be damaged during loading and endanger safety.

  • Page 130: Moving The Implement With A Transport Vehicle

    10 | Transporting the machine Moving the implement with a transport vehicle 10.2 Moving the implement with a transport vehicle CMS-T-00003576-B.1 There are 4 lashing points on the FTender for slings. CMS-I-00002559 There are 2 lashing points on the T-Pack F for slings. CMS-I-00002558 REQUIREMENTS The hopper is empty...

  • Page 131: Appendix

    11 | Appendix Appendix CMS-T-00001755-B.1 11.1 Bolt tightening torques CMS-T-00000373-B.1 CMS-I-000260 NOTE Unless specified otherwise, the bolt tightening torques listed in the table apply. 10.9 12.9 M8x1 16(17) M10x1 18(19) M12x1.5 M 14x1.5 M16x1.5 M18x1.5 M20x1.5 MG6492-EN-II | G.1 | 26.04.2021...

  • Page 132: Other Applicable Documents

    11 | Appendix Other applicable documents 10.9 12.9 M22x1.5 1050 1000 1200 M24x2 1100 1300 1050 1500 1800 M27x2 1150 1600 1950 1450 2000 2400 M30x2 1600 2250 2700 CMS-I-00000065 20.4 40.7 70.5 11.2 Other applicable documents CMS-T-00001756-B.1 Tractor operating manual ISOBUS software operating manual Control terminal operating manual MG6492-EN-II | G.1 | 26.04.2021...

  • Page 133: Directories

    12 | Directories Directories 12.1 Glossary CMS-T-00000513-B.1 Machine Mounted implements are accessory parts of the tractor. However, mounted implements are always referred to as the implement in this operating manual. Operating materials Operating materials serve to ensure operational readiness. Operating materials include e.g. cleaning agents and lubricants such as lubricating oil, greases or cleaners.

  • Page 134: Index

    12 | Directories Index 12.2 Index 3-point mounting frame Description of the warning symbols coupling Dimensions uncoupling Disconnect the conveyor line coupling Address Documents Technical editing Drivable slope inclination Adjusting the fan speed Adjusting the low level sensor Adjusting the working position sensor Electric supply lines Aids coupling...
  • Page 135 12 | Directories Index Pegging the parking rollers in parking position Implement lowering One-sided switching Implement overview Operating the one-sided switching Implement preparing preparing for operation Parking rollers Installing ballast weights pegging in parking position securing in parking position Intended use Parking the machine Disconnect the conveyor line Emptying the hopper...
  • Page 136 12 | Directories Index Product description Transporting the machine Ballast weights Loading the implement with a crane Camera system Moving the implement with a transport vehicle 124 Compressed air fan Obstruction of the field of vision due to the Cyclone separator front hopper Fan guard screen Turning on the headlands...
  • Page 138 AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 49202 Hasbergen-Gaste Germany +49 (0) 5405 501-0 amazone@amazone.de www.amazone.de MG6492-EN-II | G.1 | 26.04.2021...

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Ftender 2200Ftender 2200-c

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