Service Manual Bosch IDS 2.0 | 3 Table of Contents 1 Key to Symbols and Safety Instructions 12 Diagnosis and Troubleshooting 1.1 Key to Symbols 12.1 Control Board Component Layout 1.2 Safety 12.1.1 BOVA36 Outdoor Unit Control Board 12.1.2 BOVA60 Outdoor Unit Control Board 2 Nomenclature 12.1.3 BVA2.0 Indoor Unit Control Board...
4 | Bosch IDS 2.0 Service Manual 1 Key to Symbols and Safety Instructions 1.2 Safety Please read before proceeding 1.1 Key to Symbols Warnings NOTICE: MAINTENANCE Please refer to your Installation, Operation and Maintenance Warnings in this document are identifi ed by a Manual for details on maintenance requirements.
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Service Manual Bosch IDS 2.0 | 5 WARNING: HAZARDOUS VOLTAGE CAUTION: GROUNDING REQUIRED Failure to follow this warning could result in property Failure to inspect or use proper service tools may result damage, severe personal injury, or death.
Service Manual Bosch IDS 2.0 | 9 4 Dimensions 4.1 Bosch IDS BVA2.0 25” CLEARANCE IS REQUIRED IN THE FRONT OF THE UNIT FOR FILTER AND COIL MAINTENANCE. ELECTRICAL CONNECTIONS THROUGH TOP OR EITHER SIDE SUPPLY AIR HIGH VOLTAGE CONNECTION 1- ",...
1 0 | Bosch IDS 2.0 Service Manual 4.2 Bosch IDS BOVA2.0 AIR DISCHARGE: ALLOW 60" MINIMUM CLEARANCE. AIR INLET LOUVERED PANELS: ALLOW 12" MINIMUM CLEARANCE ALLOW A MINIMUM OF 12" CLEARANCE ON ONE SIDE OF ACCESS PANEL TO A WALL AND A MINIMUM OF 24"...
2 6 | Bosch IDS 2.0 Service Manual 8 Layout of Functional Components 8.1 3 Ton Fan motor Condenser Compressor Accumulator Heat Sink Note: T3 not shown in figure, but is located on the condenser coil. Please reference Table 18 for abbrevia on and parts descrip on.
Service Manual Bosch IDS 2.0 | 27 8.2 5 Ton Fan motor Compressor Accumulator Condenser Heat sink Note: Please reference Table 18 for abbrevia on and parts descrip on. Figure 6 Bosch Thermotechnology Corp. | 07.2021 Data subject to change...
Service Manual Bosch IDS 2.0 | 29 9.2 Heating Operation FAN ON Strainer Strainer Liquid Service Valve Bi-flow Filter Drier Condenser Evaporator Coil Check valve Coil Gauge port of heat pump Pressure Reversing Transducer Suction Service Valve Valve Indoor unit Thermostat "ON"...
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3 0 | Bosch IDS 2.0 Service Manual No. in diagram Abbreviation Part Description Major functions The inverter compressor’s speed is controlled based on coil pressures monitored by the INV Comp. Inverter Compressor unit's pressure transducer (PT) Compressor discharge Used for compressor discharge temperature protection and EEV control in heating mode.
Service Manual Bosch IDS 2.0 | 31 10 Control Defrost Termination Settings (SW5) off ers diff erent defrost termination options for enhanced defrost for diff erent geographical and outdoor conditions. 10.1 Crankcase Heater Control The crankcase heater only operates when the compressor is OFF (i.e. during standby).
Two Stage Fan Control go into force mode if manually placed in this mode by the user. The IDS 2.0 IDU supports two stage fan control which requires a two stage Function: Used in cooling mode to verify superheat/subcooling and charge system.
Service Manual Bosch IDS 2.0 | 33 11 Field Settings 11.2 Initial Start-up Checklist 11.1 Initial Unit Preparation and Installation Checklist WARNING: WARNING: This checklist is NOT to be used in place of the Installation, Operation, and Maintenance Manual. Please refer to ...
3 4 | Bosch IDS 2.0 Service Manual 11.3.2 When to Change Outdoor Unit Dip Switch Settings NOTICE: Power should be turned off when adjusting dip switches. In most scenarios, it is recommended to keep all outdoor unit board dip switch positions in their manufacturer default positions.
Service Manual Bosch IDS 2.0 | 35 11.3.3 Indoor Unit Dip Switch Settings 11.3.4 When to Change Indoor Unit Dipswitch Settings NOTICE: Power should be turned off when adjusting dip switches. In most scenarios, it is recommended to keep all indoor unit board dip switch positions in their manufacturer default positions.
3 6 | Bosch IDS 2.0 Service Manual 11.4 Check Point Values To display system parameters, press the “check” button on the outdoor board to index through the series of parameters available. The fi rst time you press the “check” button, it will display the sequence, and after 1 second it will display the value of the parameter.
Service Manual Bosch IDS 2.0 | 37 12 Diagnosis and Troubleshooting 12.1 Control Board Component Layout 12.1.1 BOVA36 Outdoor Unit Control Board Function Description Compressor crankcase heater port Pressure equalizer valve port Reversing valve port Thermostat wire connections Th sensor port...
3 8 | Bosch IDS 2.0 Service Manual 12.1.2 BOVA60 Outdoor Unit Control Board Function description Pressure equalizer valve port Compressor crankcase heater port Reversing valve port Thermostat wire connections EEV port Th sensor port TF sensor port T3 T4 T3L sensor port...
Service Manual Bosch IDS 2.0 | 39 12.1.3 BVA2.0 Indoor Unit Control Board Function Description SW6 Dipswitches T2 Sensor High Voltage Connection Non-replaceable Fuse Indoor Blower Connection Replaceable Fuse Transformer Connection Electric Heat Kit Connection Thermostat Connection Status LED Figure 15 BVA2.0 Indoor unit control board...
4 0 | Bosch IDS 2.0 Service Manual 12.2 Fault Code and Limited Condition Descriptions Fault codes are displayed when an abnormal condition exists that could harm the unit. Fault codes cause the compressor to shut off and force the unit into standby Limited Condition Status codes are displayed when a condition exists that mode until the abnormal condition goes away.
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Service Manual Bosch IDS 2.0 | 41 Limited Condition Fault Code Fault Code Description Potential Cause Status code Poor heat exchange on coil Fan motor failure Service valves not open P2/H5 Low pressure protection. TXV/EEV/filter drier blocked ...
4 2 | Bosch IDS 2.0 Service Manual 12.3 Fault Codes and Limited Conditions Troubleshooting WARNING: WARNING: ELECTRICAL HAZARD Power-off the outdoor units before connecting or All electrical work must be carried out by competent and disconnecting any connections or wiring, otherwise electric...
4 4 | Bosch IDS 2.0 Service Manual 12.3.3 E5 Troubleshooting LED display output: Description: High/low voltage protection Power supply ≥270V Power supply <172V Possible causes: Control board issue Table 31 Procedure: Is the high voltage power supply Correct power supply/call ≥270V?
Service Manual Bosch IDS 2.0 | 45 12.3.4 E6 Troubleshooting LED display output: Description: Outdoor DC fan motor fault Motor failed Fan blade damaged or blocked Possible causes: Extreme weather conditions Electrical issue Table 32 Procedure:...
4 8 | Bosch IDS 2.0 Service Manual 12.3.7 H0 Troubleshooting LED display output: Description: Communication fault in EEPROM IC14 chip Control board failed Possible causes: Table 35 Procedure: Is EEPROM IC14 Power off and correct the chip improperly...
5 0 | Bosch IDS 2.0 Service Manual 12.3.9 P0 Troubleshooting LED display output: Description: Control board is over-heated Poor heat dissipation, causing control board to overheat Tf sensor failed Possible causes: Wrong connection on control board of T5&Tf (common cause) ...
5 6 | Bosch IDS 2.0 Service Manual 12.3.15 P8 Troubleshooting LED display output: Description: DC outdoor fan motor protection Severe weather (fan running in standby mode due to high wind) Possible causes: Table 43 Procedure: Are outdoor weather conditions...
5 8 | Bosch IDS 2.0 Service Manual 12.3.17 LO-L9 Troubleshooting LED display output: LO-L9 Description: The IPM module protection Control board failed Compressor failed Possible causes: Abnormal pressure Table 45 Procedure: Are the service Open the service valves...
Service Manual Bosch IDS 2.0 | 59 12.3.18 AtL Troubleshooting LED display output: Description: Ambient Temperature Limited Condition Ambient temperature beyond operating range Incorrect O/B thermostat setting Possible causes: T4 sensor fault Table 46 Procedure: Is the ambient No service required.
6 0 | Bosch IDS 2.0 Service Manual 12.4 Situational Troubleshooting 12.4.1 LED Display is Blank LED display output: No fault code displayed Description: Nothing is displayed on the LED display, but there is high voltage power to the board ...
Service Manual Bosch IDS 2.0 | 61 12.4.2 System Does Not Start LED display output: No fault code displayed Description: High voltage power is available to the unit, unit is given call for heating/cooling, system does not start The thermostat is improperly wired ...
6 2 | Bosch IDS 2.0 Service Manual 12.4.3 Poor Capacity LED display output: No fault code displayed No fault code displayed but poor capacity (the the heating or cooling capacity is insuffi cient, but the unit Description: is running) ...
Service Manual Bosch IDS 2.0 | 63 12.4.4 Poor Dehumidifi cation LED display output: No fault code displayed Description: System is running, but not dehumidifying the space to customer’s expectation Unit improperly sized Duct work design error Possible causes: ...
6 4 | Bosch IDS 2.0 Service Manual 13 Advanced System Check 13.1 Abnormal Pressure Are the service Open service valves valves closed? Is the refrigerant Fix lineset pipe bent or damaged on lineset ? Refrigerant cycle problem Does the...
Service Manual Bosch IDS 2.0 | 65 13.2 Pressure Transducer (PT) Run unit in heating or cooling mode Press check point button on the outdoor control board to check suction pressure (Cooling - check point #9, Heating - check point #10). Write down value for later reference.
6 6 | Bosch IDS 2.0 Service Manual 13.3 Electronic Expansion Valve (EEV) Restart unit, give a call for heat Is there a fast Are there signs of Follow section 13.1 to “clicking” noise abnormal high/low check for abnormal when heating mode...
Service Manual Bosch IDS 2.0 | 67 13.4 Temperature Sensor (T3,T4,T5,Th,T3L,Tf) Out of operating range. Is ambient temperature No service required. below -4°F? If you do not wait 10-15 minutes, your Satisfy tstat and wait in standby mode temperature reference value will be for 10 - 15 minutes incorrect in the next steps.
6 8 | Bosch IDS 2.0 Service Manual 13.5 High Pressure Switch (HPS) Is wiring from HPS Correct according to to control board wiring diagram correct? Power off unit at breaker Location Unplug HPS from control board and measure resistance at wiring harness Is resistance ≥...
Service Manual Bosch IDS 2.0 | 69 13.6 Outdoor Fan Motor Restart system, give system a call for ODU fan should run any time there is a call heating/cooling for cooling/heating. Does ODU motor No service required run properly? Power off the unit at...
7 0 | Bosch IDS 2.0 Service Manual 13.7 Indoor Blower Motor Restart unit, give system Tstat Conection Wire Color call for heating/cooling Blower should run any time there is a call for cooling/heating. Only exception is fan delay R & C Red &...
Service Manual Bosch IDS 2.0 | 71 13.8 Compressor Restart unit, give call for heating/cooling, wait 5 mins Does compressor appear to be running properly No service required (i.e. no abnormal noise)? Is the power supply Correct power supply/call 172V-270V?
7 2 | Bosch IDS 2.0 Service Manual 13.9 System Charge Is ambient temp within 55-120°F? Temperature out of range, charge unit via weigh in Is indoor temperature method. Refer to IOM between 70-80°F? Start the system in cooling mode for at least 10 minutes Short press “Force”...
Service Manual Bosch IDS 2.0 | 73 13.10 Outdoor Board Fuse Outdoor Board Fuse Fuse Type 250V/30A Function Protect control board The System will not work if this fuse is blown. Did the fuse blow No service required on the outdoor board?
7 4 | Bosch IDS 2.0 Service Manual 13.11 Indoor Board Fuse Did fuse#1 blow on No service required the indoor board? Fuse#1 Type 32V/3A Fuse#2 Type 230V/ 3.15A Function Protect control board Power off unit IDS 2.0 Indoor Board...
Service Manual Bosch IDS 2.0 | 75 Appendix Appendix 1 Outdoor Unit Control Board WARNING: ELECTRICAL HAZARD 380 VOLTS DC Failure to follow this warning could result in property damage, severe personal injury, or death. WAIT THREE (3) MINUTES after disconnecting power...
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7 6 | Bosch IDS 2.0 Service Manual Component Check Measure location Parameter When to check Terminal Block High voltage power supply 172-270V(AC) When there is high voltage power to unit (L1-L) CN9 Thermostat connection Low voltage power supply 18-30V(AC)
Service Manual Bosch IDS 2.0 | 77 Appendix 2 Indoor Unit Control Board Figure 50 Bosch Thermotechnology Corp. | 07.2021 Data subject to change...
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7 8 | Bosch IDS 2.0 Service Manual Component Check Measure location Parameter When to check Terminal Block High voltage power supply to board 172-270V(AC) When there is high voltage power to unit (L1-L) (Y1-C, Y2-C, R-C, G-C) Thermostat connection...
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Service Manual Bosch IDS 2.0 | 79 Bosch Thermotechnology Corp. | 07.2021 Data subject to change...
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United States and Canada Bosch Thermotechnology Corp. 65 Grove St. Watertown, MA 02472 Tel: 866-642-3198 Fax: 603-965-7581 www.bosch-thermotechnology.us BTC 761702111 A / 07.2021...
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why My Bosch Unit IDS 60t 2.0 heat pump constantly keeps turning on and off every so few minutes when thermostats are off?