Sony KV-32HQ100B Service Manual
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Sony KV-32HQ100B Service Manual

Sony KV-32HQ100B Service Manual

Ae-7a chassis
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SERVICE MANUAL
MODEL
KV-32HQ100B
KV-32HQ100E
KV-32HQ100K
COMMANDER
DEST
CHASSIS NO.
RM-940
FR
SCC-R12B-A
RM-940
ESP
SCC-R13A-A
RM-940
OIRT
SCC-R11B-A
KV-32/36HQ100
MODEL
KV-36HQ100B
KV-36HQ100E
KV-36HQ100K
- 1 -
AE-7A
CHASSIS
COMMANDER
DEST
CHASSIS NO.
RM-940
FR
SCC-R12A-A
RM-940
ESP
SCC-R13B-A
RM-940
OIRT
SCC-R11A-A
RM-940

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Summary of Contents for Sony KV-32HQ100B

  • Page 1 SERVICE MANUAL AE-7A CHASSIS MODEL MODEL COMMANDER DEST CHASSIS NO. COMMANDER DEST CHASSIS NO. KV-32HQ100B KV-36HQ100B RM-940 SCC-R12B-A RM-940 SCC-R12A-A KV-32HQ100E KV-36HQ100E RM-940 SCC-R13A-A RM-940 SCC-R13B-A KV-32HQ100K KV-36HQ100K RM-940 OIRT SCC-R11B-A RM-940 OIRT SCC-R11A-A KV-32/36HQ100 RM-940 - 1 -...

  • Page 2: Table Of Contents

    TANCE CRITIQUE POUR LA SÈCURITÈ DU FONCTIONNEMENT, THESE COMPONENTS WITH SONY PARTS WHOSE PART NE LES REMPLACER QUE PAR DES COMPSANTS SONY DONT NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN LE NUMÈRO DE PIÈCE EST INDIQUÈ DANS LE PRÈSENT SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3 Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics. For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com - 3 -...
  • Page 4 c t i l l a l l a . s l . s l . s l . s l . s l . s l e i l & & i n i y t i - 4 -...
  • Page 5 21 pin connector Pin No Signal Signal level Audio output B Standard level : 0.5V rms (right) Output impedence : Less than 1kohm* Audio input B Standard level : 0.5V rms (right) Output impedence : More than 10kohm* Audio output A Standard level : 0.5V rms (left) Output impedence : Less than 1kohm*...

  • Page 6: Customer Service Menu

    CUSTOMER SERVICE MENU The Customer Service menu is provided in order to assist fault diagnosis when the customer reports a problem. The menu can be invoked by the customer on request from the service technician or dealer during a telephone conversation. The customer is then able to provide information regarding the current status of the set.
  • Page 7 C u s t o m e r S e r v i c e M e n u A u d i o T y p e S t e r e o S p e a k e r Vo l u m e H e a d p h o n e Vo l u m e S p e a k e r B a l a n c e - 2 6...
  • Page 8 AE-7A SELF DIAGNOSTIC SOFTWARE Error diagnostics are used to diagnose if parts of the chassis are faulty. Some errors can be safety critical. In this case the TV set is put into standby. An error is communicated by: • Flashing the LED red at the front of the TV •...
  • Page 9 2. Error Monitor Menu The error monitor is displayed by: • Entering TT command TT99, or • Executing the following key sequence when the TV set is in standby: (DISPLAY (DIGIT 5) (VOLUME -) (TV) ON SCREEN) The error monitor displays the following information: •...
  • Page 10 The errors displayed refer to the above table. Error Reader ERD - 1 SONY Due to the limited count of digits the Error Reader displays the message sequentially. The following example shows the definition of this sequence: •...

  • Page 11: General

    SECTION 1 GENERAL - 11 -...
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  • Page 17: Disassembly

    SECTION 2 DISASSEMBLY 2-1. Rear Cover Removal 2-2. Side Control and Speaker Disconnection Side Control Connector => => => => => => Speaker Connector Remove the rear cover fixing screws indicated and pull the Before completely removing the rear cover disconnect the rear cover backwards away from the set.

  • Page 18: G1 Board Removal

    2-4. G1 Board Removal 2-5. G Board Removal Screw Clips Clips Clips To remove the G Board first remove the G1 bracket by removing the screw circled and releasing the four clips (two To remove the G1 board release the three clips circled and on each side of the bracket).

  • Page 19: Sf Board Removal

    2-8. SF Board Removal 2-9. MS3 Board Removal Clips Clip To remove the SF board release the clip circled and To remove the MS3 board release the two clips circled and ease the board gently away from the support bracket. ease the board gently away from the support bracket.

  • Page 20: Picture Tube Removal

    2-12. Picture Tube Removal WARNING: BEFORE REMOVING THE ANODE CAP High voltage remains in the CRT even after the power is disconnected. To avoid electric shock, discharge CRT before attempting to remove the anode cap. Short between anode and CRT coated earth ground strap.
  • Page 21 - 21 -...

  • Page 22: Set-Up Adjustments

    SECTION 3 SET-UP ADJUSTMENTS • When complete readjustment is necessary or a new picture tube Carry out the adjustments in the following order : is installed, carry out the following adjustments. 3-1. Beam Landing and Geometry. • Unless there are specific instructions to the contrary, carry out 3-2.

  • Page 23: Sfc Landing Correction

    Align both Purity Purity magnets magnets to the vertical Purity control magnets position Align pips on each magnet 3-2. SFC Landing Correction Fig.3-4 Use TT Commander to Obtain TT55 SFC Menu & Crosshatch pattern will appear. Press button’2’ to toggle to Landing mode. Menu will appear as; GREEN Landing Mode LAND...

  • Page 24: Convergence

    N-S Coil Effect Note: Do not adjust the H.STAT by rotating the V.STAT magnets as this can affect the focus setting. Center dot Once location is chosen, press ‘OK’ once, colour raster will appear, flashing cursor will disappear. Press Text colour keys (R,G,B,(Y=White)) to choose preferred raster colour.

  • Page 25: Sfc Convergence Correction (Kv-36Hq100)

    TLH Adjustment (KV-32HQ100) 3-4. SFC Convergence Correction (KV-36HQ100) 1. Use TT Commander to Obtain TT55 SFC Menu & Crosshatch pattern will appear. Press button’2’ THL Correction assy to toggle to Convergence mode. Menu will appear as; Convergence Mode CONV Coarse or Fine mode COAR Horizontal Convergence data HCV 00...

  • Page 26: Focus Adjustment

    Layout of each control 3-5. Focus Adjustment Receive a cross hatch pattern from a video generator. Adjust the focus control located on the flyback transformer to the best level at the centre of the screen. Purity magnet Check left and right x-axis vertical line thickness and adjust to BMC (Hexaploe) magnet V STAT convergence magnet make them as thin as possible.

  • Page 27: Circuit Adjustments

    SECTION 4 CIRCUIT ADJUSTMENTS Model Settings 4-1. Electrical Adjustments Service adjustments to this model can be performed using the ‘Model Settings’ is a sub menu of the ‘Service Menu’. supplied remote Commander RM-940. This menu stores a list of models that are supported by the chassis. Press the cursor right key to move to the model selection then press the cursor up or down keys to scroll through the models available.
  • Page 28 Device Settings CXA2170_Backend_Setup ‘Device Settings’ is a sub menu of the ‘Service Menu’. N o . N a m e D e f . M i n M a x V a l . This menu displays a list of I2C devices that are used in the chassis. Pressing the cursor up &...
  • Page 29 MB88141_Deflection_DAC 3D Comb N o . N a m e D e f . M i n M a x V a l . 3 D C o m b S F C _ Y S Y M 2 5 5 1 2 8 C X D 3 8 0 4 R _ C o n t r o l U N U S E D...
  • Page 30 Analogue Chroma Digital Chroma A n a l o g u e C h r o m a D i g i t a l C h r o m a C X A 2 1 6 3 Q _ C o n t r o l V i d e o D e c o d e r ( M a i n ) C X A 2 1 6 3 Q _ S t a t u s A u d i o C l o c k G e n e r a t i o n ( M a i n )
  • Page 31 Analogue Sound Monitor A n a l o g u e S o u n d ‘Monitor’ is a sub menu of ‘Service Menu’. Pressing the cursor up & down keys will scroll through the options M S P _ 3 4 1 1 G available.

  • Page 32: Volume Electrical Adjustments

    4-2. Volume Electrical Adjustments Deflection System Adjustment Enter into the service mode and select ‘Device Settings’ Sub Colour Adjustment =>’Backend’=>’CXA2170_Deflection’ from the menu. The ‘Deflection’ adjustment menu will be displayed. Input a PAL colour bar signal. Select and adjust each item to obtain the optimum image. Connect an oscilloscope to CN7301 pin 5 located on the C2 Board.

  • Page 33: Test Mode

    4-3. TEST MODE 2: Is available by pressing the ‘VIDEO’ button twice, when the remote commander is set to ‘Service Mode’ (See Page 27), OSD ‘TT’ appears. The functions described below are available by selecting the two numbers. To release the ‘Test mode 2’, press 0 twice, press the TV button or switch the TV set into Stand-by mode.

  • Page 34: Block Diagrams

    5-1. BLOCK DIAGRAMS (1) TO SHEET 3 MEMORY STICK IF IC1600 CN1601 L1600 CN1003 TO SHEET 2 MS BS+ DOUT 2+ DIN1 CN1001 (1/2) DIN2 MS BS- TU1100 ATV-CV-OUT DOUT 2- L1601 DIN3 AMPLIFIER MS SDIR+ Q1102, Q1103 DOUT 3+ DIN4 IC1601 IC1602...

  • Page 35: Block Diagrams

    5-1. BLOCK DIAGRAMS (2) DY ASSY CN8612 CN8611 TO A BOARD CN5001 A 2/3 ( IC8801 SHEET 1 HORIZONTAL OUTPUT STAGE UPC 1898 AUDIO OUT, TUNERS, MEMORY STICK AND BUFFER UPPER HD2 OUT Q8010 H OUT SHEET 3 DEFLECTION T8100 Q8011 Q8102 IC7000...

  • Page 36: Block Diagrams

    5-1. BLOCK DIAGRAMS (3) IC701 MS3 ( DIFFERENTIAL CN702 LINE RX MEMORY STICK MS_BS+ FILTER MS_BS- L701 D700 MS_SDIR+ FILTER BUFFER AMP MS_SDIR- L702 AND SWITCH +3.3V Q701, Q702 CN701 MS_SCLK+ MS_BS FILTER MS_SCLK- L703 MS_SCLK A BOARD MS_SDO+ MS_SDIO FILTER CN1601 MS_SDO-...

  • Page 37: Block Diagrams

    5-1. BLOCK DIAGRAMS (4) 5-2. CIRCUIT BOARD LOCATION Reference Information RESISTOR : METAL FILM C2 Board : SOLID SF2 Board MS3 Board FPRD : NON FLAMMABLE CARBON FUSE : NON FLAMMABLE FUSIBLE SF Board : NON FLAMMABLE METAL OXIDE : NON FLAMMABLE CEMENT H Board D2 Board : NON FLAMMABLE WIREWOUND...
  • Page 38 A Board Location Table (A Side) ~ A Board Semiconductor Voltages ~ A Board Location Table (B Side) ~ A Board IC Voltages ~ - 38 -...
  • Page 39 ~ A Board Difference Table ~ A Board Waveforms ~ 10us/div 10us/div 750 mVp-p (H) 650 mVp-p (H) 10us/div 2ms/div 600 mVp-p (H) 2.8 Vp-p (V) 10us/div 20us/div 5.2 Vp-p (H) 800 mVp-p (H) 10us/div 10us/div 700 mVp-p (H) 580 mVp-p (H) 10us/div 10us/div TP10...
  • Page 40 A..-32/36HQ100 WOOFER OUTPUT AMPLIFIER, ANALOGUE TUNERS, L/R OUTPUT AMPLIFIER & PORT EXPANDER ANALOGUE SPLITTER MAIN ANALOGUE TUNER WOOFER OUTPUT AMPLIFIER TU1100 CP1301 SPLITTER MAIN TUNER ACT5V_1 POWER-OFF-MUTE ACT9V MAIN D2300 C1104 R1105 C1108 R1119 DAN202K-T-146 IC2300 D1100 1/10W R1304 R1303 UDZS-TE17-5.1B R1103 C2303...
  • Page 41 TO G BOARD TO G BOARD CN6006 CN6008 CN1061 CN1062 CN1091 CN1092 CN1093 CN1094 A..-32/36HQ100 5V_STBY GND TAGS GND TAGS R1049 4.7k C1008 1/10W PS1001 PS1002 0.22 R1046 5V_STBY ACT7V Q1005 4.7k AU_MUTE, 2SC1623 3.3V_STBY 1/10W ACT7V ACT5V_1 R1044 D6202 OVP, OCP IC6215 6.8k...
  • Page 42 A..-32/36HQ100 AU_MUTE, OVP, OCP A 1/9 AUDIO OUT, USB & BOARD DESTINATION IDENTIFIER AUDIO_VIDEO A 1/9 MAIN_L MAIN_L AV LINK MAIN_R MAIN_R BLK IN A 2/9 CTV_L HM[1] CTV_L HM[1] HM[2] CTV_R CTV_R Y_MAIN IN Y_MAIN HM[2] DTV_L RESET DTV_L C_MAIN IN C_MAIN DTV_R...
  • Page 43 A..-32/36HQ100 C5300 R5331 R5328 1/10W 1/10W R5336 C5319 R5329 1/10W 1/10W R5324 R5330 C5316 1/10W 1/10W RN-CP R5307 C5303 R5310 C5307 2.2k 100p 2200p -12V D5304 1/10W R5325 1SS133 C5315 R5371 R5372 Q5301 R5320 1/10W C5331 MSB709-RT1 RN-CP 0.47 R5311 1/10W C5335 R5313...
  • Page 44 A..-32/36HQ100 BACKEND H_DEF R7057 R7058 A 4/9 D7013 D7014 D7015 R7059 1SS355TE D7004 Q7005 C7012 C7013 R7016 L7000 0.22 MSB709-RT1 10uH 1/10W Q7003 D7007 R7060 MSD601-RST1 L7001 R7018 R7017 C7008 C7007 10uH 0.22 R7061 1/10W R7009 D7008 1/10W ACT7V Y_BE 1/10W CB_BE C7009...
  • Page 45 A..-32/36HQ100 DEFLECTION, ROTATION V_DEF A 5/9 DEF_DAC A 4/9 A 7/9 R_MB R_MB G_MB G_MB B_MB B_MB BLK_MB BLK_MB VERTICAL IC5400 STV9379A TP13 TP14 ROTATION C5400 4700p C5402 470p 500V IC5100 DEFLECTION DAC LA6510 C5406 C5410 C5409 C5404 0.01 0.001 400V R5400 IC5000...

  • Page 46: A Board Schematic

    A..-32/36HQ100 CN5004 DF_PARA DF_PARA MP_PARA MP_PARA HC_PARA HC_PARA H_DRIVE H_DRIVE AFC_PULSE CN5001 TO D1 BOARD AFC_PULSE CN8500 X_RAY IC5600 15V_PULSE X_RAY BA12T +15v ZOOM_COMP C5603 C5602 TO D1 BOARD -15v CN8612 IC5601 LM7912CT -12V -15V C5605 C5604 CN5002 TO VM BOARD CN7401 CN5005 VPIN+...
  • Page 47 A..-32/36HQ100 DTV_L DTV_L/I2S IN MEM_STICK MS[1-5] MS[2] A 9/9 MS[4] R2018 DTV_R IN R2020 6.8k MS[1] DPIC DPIC DVD I/F (AUDIO) MS[3] C2027 VP_BE 100p MS[5] Q2003 VP_BE 2SC1623 HP_BE R1608 MSP, REAL TIME CLOCK & DVD I/F HP_BE FL2002 I2S_CL IN CR_BE Y_BE...
  • Page 48 A..-32/36HQ100 C4106 C4113 L4104 DIG_TUNER A 8/9 MEMORY STICK & DIGITAL TUNER SPLITTER ACT5V_1 C4105 C4112 L4103 B1 +5V VC +32V VC32V RESET0 AGC MONI C4114 R4112 PRESET ACT33V C4101 (+1.8V) C4100 L4100 R4113 0.01 10uH +3.3V 1/10W T1_SDA D4100 T1_SCL MTZJ-33A ACT1.8V...
  • Page 49 ~ A Printed Wiring Board Conductor Side A ~ - 49 -...
  • Page 50 ~ A Printed Wiring Board Conductor Side B ~ - 50 -...

  • Page 51: C2 Board Schematic

    C2.-32/36HQ100 FV Focus R7368 0.47 CN7304 1/4W FPRD RED-VIDEO-OUT IC7302 IC7302H 407813111 Mount Mecha IC7302 R7351 C7328 TDA6120Q/N2/S1 4700p 1/2W C7329 680p +200V R,G,B OUT TO D1 BOARD R_IN CN8614 R7364 CN7302 R7332 CN7305 1/10W H ST RV7301 C7311 R7323 R7326 R7317 110M...
  • Page 52 ~ C2 Printed Wiring Board Conductor Side ~ ~ C2 Board Waveforms ~ ~ MS3 Printed Wiring Board Conductor Side A ~ 10us/div 10us/div 2.0 Vp-p (H) 2.2 Vp-p (H) 5us/div 10us/div 20.0 Vp-p (H) 2.2 Vp-p (H) 10us/div 5us/div ~ MS3 Printed Wiring Board Conductor Side B ~ 20.0 Vp-p (H) 20.0 Vp-p (H)

  • Page 53: Ms3 Board Schematic

    ~ MS3 Board Schematic Diagram [ Memory Stick ] ~ MS3-32/36HQ100 ~ F Board Schematic Diagram [ AC SW, SIRCS RX, LED ] ~ MEMORY STICK +3.3VD F..-32/36HQ100 +3.3VD R731 CN702 CHIP C714 C713 +3.3VD AC SW, SIRCS RX, LED 6.3V D713 MA133-TX...
  • Page 54 ~ F Printed Wiring Board Conductor Side ~ ~ SF Printed Wiring Board Conductor Side A ~ ~ SF Printed Wiring Board Conductor Side B ~ ~ F Board Difference Table ~ ~ SF Board Location Table A side ~ ~ SF Board Location Table B side ~ ~ SF Board Difference Table ~ - 54 -...

  • Page 55: Sf Board Schematic

    SF.-32/36HQ100 R5594 R5595 Q5502 SUPER FINE CONVERGENCE & LANDING Q5501 +3.3V CN5507 R5549 DISCHARGE1 DISCHARGE2 +15V Q5500 R5217 C5205 C5209 1/4W -15V R5231 1/10W R5229 IC5200 NJM082M 1/4W FPRD ABL SIGNAL BUFFER R5258 D5200 SF 2/2 MMDL914T1 R5557 R5562 1/10W 6.8k 3.3V R5560...
  • Page 56 SF.-32/36HQ100 N/S OUTPUT IC5502 LA6500-FA +15V -15V R5536 R5531 R5503 CN5500 C5505 R5517 1/4W 1/4W 1/10W 6.8k FPRD FPRD C5510 C5509 LDREF 1/10W R5500 R5504 C5518 R5539 C5507 TO N/S COIL 100k 1/10W 1/10W 1/4W SF 1/2 C5508 R5527 C5502 R5520 R5542 1/4W...

  • Page 57: D2 Board Schematic

    D2.-32/36HQ100 COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL SS RESET C6852 0.01 JR6802 R6865 CN6804 1/10W C6849 JR6803 470p HV OVERSHOOT PROTECT Q6813 2SB709A-QRS-TX R6862 R6897 JR6815 R6870 JR6804 470k 220k Q6812 1/10W R6867 D6820 1/10W R6885 MTZJ-7.5B Q6815 1/10W...
  • Page 58 ~ G1 Printed Wiring Board Conductor Side~ ~ D2 Printed Wiring Board Conductor Side~ ~ D2 Board IC Voltages ~ ~ D2 Board Difference Table ~ ~ D2 Board Location Table ~ ~ D2 Board Semiconductor Voltages ~ - 58 -...
  • Page 59 G1.-32/36HQ100 CN4601 D4612 D4611 D1NL20U-TA2 1SS133 STD-BY +6V TO G BOARD DIGITAL POWER SUPPLY CN6013 CN4604 RELAY KICK VCC R4614 Q4600 Q4601 DTA144ESA 1/4W 2SC2785 CN4605 R4613 C4624 C4630 2.2M R4615 1/4W 4.7k 1/4W RY4601 D4607 CN4602 C4600 FMB-24LF654 4700p 250V R4600 R4602...

  • Page 60: D1 Board Schematic

    D1.-32/36HQ100 T8805 T8202 Q8405 COMPONENTS MARKED AS XX ARE NOT FITTED ON THIS MODEL R8404 C8404 COLLECTOR HEATER +200V D8401 D8402 Q8406 C8403 +15V R8830 C8810 C8811 TO C2 BOARD R8800 0.01 L8401 C8402 Q8401 CN7305 HORIZONTAL OUTPUT STAGE PS8401 +200V C8201 -15V...
  • Page 61 ~ D1 Board Semiconductor Voltages ~ ~ D1 Printed Wiring Board Conductor side ~ ~ D1 Board Location Table ~ ~ D1 Board IC Voltages ~ ~ D1 Board DifferenceTable ~ ~ D1 Board Waveforms ~ 10us/div 10us/div 10us/div 4.0 Vp-p (H) 20.0 Vp-p (H) 4.0 Vp-p (H) 10us/div...

  • Page 62: G Board Schematic

    G..-32/36HQ100 CN6011 +135V POWER SUPPLY TO D2 BOARD CN6800 +135V TO G1 BOARD +135V CN4600 AC OUT CN6007 CN6010 AC OUT JW6009 D6011 FB6001 12.5 1.1uH S3L40F +200V L6008 JW6034 JW6010 +200V FB6002 D6010 C6014 680uH 1.1uH 12.5 FBIU4D7M1-B C6016 JW6035 250V TO D1 BOARD...
  • Page 63 ~ G Board IC Voltages ~ ~ G Board Semiconductor Voltages ~ ~ G Board Difference Table ~ ~ G Board Semiconductor Location Table ~ ~ G Printed Wiring Board Conductor side ~ ~ VM Printed Wiring Board Conductor side ~ ~ VM Board Waveforms ~ ~ VM Board Semiconductor Voltages ~ 500ns/div...

  • Page 64: Vm Board Schematic

    ~ VM Board Schematic Diagram [ Velocity Modulation ] ~ VM.-32/36HQ100 +135V R7415 C7413 C7414 L7400 1/2W 250V C7400 C7401 R7401 0.18uH C7417 R7428 R7430 3.3k R7404 Q7402 CN7402 1/4W 1.8k 2SC2785 1/4W 1/4W R7413 1/4W BUFFER R7427 1/4W Q7408 +135V 2SA933AS-RT 1/4W...
  • Page 65 ~ J4 Printed Wiring Board Conductor side A ~ ~ J4 Printed Wiring Board Conductor side B ~ ~ J4 Board Location Table A side ~ ~ J4 Board Location Table B side ~ ~ H Printed Wiring Board Conductor side ~ - 65 -...

  • Page 66: J4 Board Schematic

    J4.-32/36HQ100 R2602 R2600 1/10W MAIN_TV_R_IN R2601 C2600 4700p 1/10W C2602 R2603 R2605 2.2k 1/10W 1/10W AV1R C2601 R2604 100p 470k D2600 R2608 R2606 1/10W UDZS-TE17-12B 1/10W MAIN_TV_L_IN R3851 R2607 C2603 4700p 1/10W 1/10W C2605 R2609 R2611 2.2k AV4MODE_1 1/10W 1/10W AV1L Q3651 C2604...
  • Page 67 J4.-32/36HQ100 C3400 C3401 FL3400 Q3625 2SC1623 R3406 R3408 R3420 1/10W 1/10W Q3401 1/10W R3636 2SC1623 R3681 R3857 1/10W C3410 R3407 1/10W C3419 R3421 R3638 C3421 R3858 1/10W C3654 Q3303 C3402 R3409 2SC1623 Q3402 2SA1037AK-T146-QR C3403 TU_CVBS R3405 R3682 1/10W 1/10W R3333 2.2k 1/10W...
  • Page 68 J4.-32/36HQ100 CVBS ACVBS RGB OUT J4 1/4 J4 1/4 J4 1/4 R3351 CN3602 CHIP R3350 IC8809 RIGHT OUT RIGHT IN LEFT OUT C8968 C8969 DCVBS LEFT IN J4 1/4 ACVBS MODE AV1CVBS AV LINK DCVBS TU_CVBS +9V_VIDEO1 R9091 C IN ACVBS R9088 C9108...
  • Page 69 J4.-32/36HQ100 L_from_2149 R_from_2149 J4 2/4 J4 2/4 CVBS J4 1/4 R3715 CVBS_SUB C3300 C3301 0.01 FL3300 Q3300 2SC1623 C3679 R3300 R_to_2149 R_to_2149_P33 L_to_2149 L_to_2149_P26 RN-CP J4 3/4 J4 3/4 J4 3/4 J4 3/4 CVBS_to_1855 R3301 RN-CP Q3650 2SC1623 C3304 L3300 C3303 CVBS_TXT C3305...

  • Page 70: Semiconductors

    5-4. SEMICONDUCTORS DS90LV017ATMX BA033T BA05T MSP3411G-QA-B11 DS90LV018ATMX ( TOP VIEW ) DS90LV031ATMX NJM082M CXA1855Q NJM2903M CXA1875AM-T4 LA6500-FA LM358D NJM3403AM TDA2822D013TR TOP VIEW CXA2149AQ-TL LA6510 NJM2904M TOP VIEW CXD2088Q-T4 LM1876TF PQ1CG2032FZ CXD9761Q MCZ3001D SBX3081-51(30) MCZ3001DA - 70 -...
  • Page 71 SE135N-LF4 TDA7482 3 GND SN65LVDS32DR TDA8601T SN74CBTLV1G125DCKR TL1431CZ-AP STR-L474-LF429 TLV431AIDBV TDA6120Q/N2/S1 UPC1898CT-A - 71 -...
  • Page 72 5-5 IC BLOCK DIAGRAMS J4 BOARD IC3500 TDA8601T DECODING SELECTABLE CLAMP SELECTABLE 3-STATE CLAMP SELECTABLE CLAMP SELECTABLE 3-STATE CLAMP SELECTABLE CLAMP SELECTABLE 3-STATE CLAMP 3-STATE G BOARD IC6001 MCZ3001D D2 BOARD IC6800 MCZ3001D Remote DVLD Internal Driver Sel=34v ref 5v Reg.
  • Page 73 A BOARD IC2000 MSP3411G SBUS Interface I2C Interface DEMODULATOR IDENT SCART Switching Facilities G BOARD IC6003 SE135N-LF4 D1 BOARD IC8501 LM358 A BOARD IC5400 STV9379 FLYBACK GENERATOR POWER AMPLIFIER THERMAL PROTECTION - 73 -...
  • Page 74 A BOARD IC6211/IC6212/IC6213 PQ1CG2032FZ Vout ON/OFF PWM COMP ON/OFF ERROR AMP Oadj Vref A BOARD IC6203/IC5600 BA033T/BA12T D2 BOARD IC6801/IC6802 NJM2903/NJM2904 SF BOARD IC5503 BA033T REFERENCE VOLTAGE D2 BOARD IC6803/IC6807 TLV431 Cathode Vref Anode - 74 -...

  • Page 75: Exploded Views

    SECTION 6 EXPLODED VIEWS NOTE : Items with no part number and no description are not Items marked “*” are not stocked stocked because they are seldom required for routine since they are seldom required for service. routine service. Some delay should The construction parts of an assembled part are indicated be anticipated when ordering these items.
  • Page 76 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK *A-1405-539-A D1 BOARD, COMPLETE (KV-32HQ100B/E/K) *4-095-036-01 SF BRACKET *A-1405-507-A D1 BOARD, COMPLETE (KV-36HQ100B/E/K) *A-1410-666-A SF2 BOARD, COMPLETE *4-087-469-02 BRACKET, D2 *A-1405-501-A B BOARD, COMPLETE *A-1405-540-A D2 BOARD, COMPLETE (KV-32HQ100B/E/K) *A-1302-431-A A BOARD, COMPLETE...

  • Page 77: Picture Tube

    6-2. PICTURE TUBE REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK X-4041-553-1 BEZNET ASSEMBLY 52-56 (KV-32HQ100B/E/K) *A-1405-502-A C2 BOARD, COMPLETE X-4041-552-1 BEZNET ASSEMBLY 52-56 (KV-36HQ100B/E/K) 4-369-318-21 SPRING, TENSION (KV-32HQ100B/E/K) X-4041-879-1 FRONT LEG LEFT ASSY (KV-32HQ100B/E/K) 4-089-228-01 SPRING EXTENSION (KV-36HQ100B/E/K) X-4041-874-1 FRONT LEG LEFT ASSY (KV-36HQ100B/E/K) £...

  • Page 78: Electrical Parts List

    SECTION 7 ELECTRICAL PARTS LIST PARTS LISTING TABLE OF CONTENTS Page A BOARD COMMON Parts List : Parts common to all models in this manual ..........A BOARD VARIANT Parts List : Parts that belong only to the model specified Model (KV-32HQ100) : ....................
  • Page 79 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK * A-1302-431-A A Board, Complete KV-32HQ100B C2011 1-162-923-11 CERAMIC CHIP 47PF 5.00% 50V * A-1302-304-A A Board, Complete KV-32HQ100E C2013 1-126-964-11 ELECT 10UF 20.00% 50V * A-1302-304-A A Board, Complete KV-32HQ100K C2014...
  • Page 80 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C2210 1-126-952-11 ELECT 1000UF 20.00% 35V C5153 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V C2211 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V C5154 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C2212 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V C5300 1-126-947-11...
  • Page 81 D1 A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C5810 1-126-963-11 ELECT 4.7UF 20.00% 50V C6248 1-162-927-11 CERAMIC CHIP 100PF 5.00% 50V C5811 1-126-963-11 ELECT 4.7UF 20.00% 50V C7000 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C5814 1-162-966-11 CERAMIC CHIP 0.0022UF 10.00% 50V C7001 1-107-826-11...
  • Page 82 F4 A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK CN1091 1-695-915-11 TAB (CONTACT) D2301 8-719-914-44 DIODE DAP202K CN1092 1-695-915-11 TAB (CONTACT) D2302 8-719-914-44 DIODE DAP202K CN1093 1-695-915-11 TAB (CONTACT) D2303 8-719-914-43 DIODE DAN202K CN1094 1-695-915-11 TAB (CONTACT) D2304 8-719-914-44 DIODE DAP202K CN1601 * 1-816-124-11...
  • Page 83 D2 A REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK FB1614 1-216-295-91 SHORT CHIP IC7000 8-752-102-68 IC CXA2170Q IC8001 8-759-478-44 IC PCF8593/T118 FB2300 1-410-397-21 FERRITE 1.1UH FB2301 1-410-397-21 FERRITE 1.1UH < SOCKET > FB5800 1-414-766-22 FERRITE FB7000 1-216-295-91 SHORT CHIP J2451 1-784-632-11 JACK, PIN 2P...
  • Page 84 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < TRANSISTOR > Q7004 8-729-421-19 TRANSISTOR UN2213 Q7005 8-729-010-05 TRANSISTOR MSB709-RT1 Q300 8-729-010-29 TRANSISTOR MSD601-RST1 Q400 8-729-120-28 TRANSISTOR 2SC1623-L5L6 < RESISTOR > Q1000 8-729-028-28 TRANSISTOR 2SK2036(TE85L) Q1001 8-729-120-28 TRANSISTOR 2SC1623-L5L6 R301 1-216-864-11 SHORT CHIP Q1002 8-729-026-49...
  • Page 85 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R1021 1-216-826-11 METAL CHIP 2.7K 5% 1/10W R1424 1-216-864-11 SHORT CHIP R1026 1-216-864-11 SHORT CHIP R1425 1-216-864-11 SHORT CHIP R1029 1-216-864-11 SHORT CHIP R1426 1-216-864-11 SHORT CHIP R1030 1-216-833-11 METAL CHIP 1/10W R1427 1-216-864-11 SHORT CHIP...
  • Page 86 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R2062 1-216-845-91 RES CHIP 100K 5% 1/10W R2454 1-216-821-11 METAL CHIP 1/10W R2063 1-216-833-11 METAL CHIP 1/10W R2455 1-216-821-11 METAL CHIP 1/10W R2064 1-216-833-11 METAL CHIP 1/10W R2457 1-216-841-11 METAL CHIP 1/10W R2065 1-216-864-11 SHORT CHIP...
  • Page 87 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5344 1-249-395-11 CARBON 1/4W R5836 1-216-809-11 METAL CHIP 1/10W R5349 1-218-885-11 METAL CHIP 0.5% 1/10W R5837 1-216-809-11 METAL CHIP 1/10W R5353 1-216-857-11 METAL CHIP 1/10W R5838 1-216-809-11 METAL CHIP 1/10W R5354 1-216-864-11 SHORT CHIP R6200 1-216-829-11...
  • Page 88 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R8011 1-216-864-11 SHORT CHIP R1053 NOT FITTED R1054 1-216-864-11 SHORT CHIP < THERMISTOR > R1056 NOT FITTED R5000 1-218-887-11 METAL CHIP 0.5% 1/10W TH5400 1-800-193-00 THERMISTOR R5001 1-216-841-11 METAL CHIP 1/10W < CRYSTAL > R5003 1-218-887-11 METAL CHIP...
  • Page 89 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C1013 1-107-826-91 CERAMIC CHIP 0.1UF 10.00% 16V R5372 NOT FITTED C5320 1-100-145-21 FILM 0.01UF 630V R5411 1-216-826-11 METAL CHIP 2.7K 5% 1/10W C5322 1-136-314-91 FILM 0.022UF 630V R5413 1-216-832-11 METAL CHIP 8.2K 5% 1/10W C7030 1-107-826-11...
  • Page 90 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C7307 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V < TRANSISTOR > C7308 1-102-129-00 CERAMIC 0.01UF 10.00% 50V C7309 1-164-004-11 CERAMIC CHIP 0.1UF 10.00% 25V Q7301 8-729-216-22 TRANSISTOR 2SA1162-G C7310 1-107-961-91 ELECT 10UF 20.00% 250V Q7302 8-729-216-22 TRANSISTOR 2SA1162-G...
  • Page 91 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R7348 1-202-847-00 SOLID 560K 20% 1/2W C2650 1-162-968-11 CERAMIC CHIP 0.0047UF 10.00% 50V R7350 1-219-743-11 METAL 1/2W C2651 1-162-927-11 CERAMIC CHIP 100PF 5.00% 50V R7351 1-219-743-11 METAL 1/2W C2652 1-126-947-11 ELECT 47UF 20.00% 35V R7353 1-535-303-00...
  • Page 92 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C3331 1-164-346-11 CERAMIC CHIP 1UF C3678 1-162-964-11 CERAMIC CHIP 0.001UF 10.00% 50V C3332 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C3679 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C3333 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C9106 1-126-947-11 ELECT...
  • Page 93 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < FERRITE BEAD > < RESISTOR > FB8800 1-469-869-21 FERRITE R2306 1-216-811-11 METAL CHIP 1/10W R2307 1-216-811-11 METAL CHIP 1/10W < FILTER > R2308 1-216-811-11 METAL CHIP 1/10W R2309 1-216-811-11 METAL CHIP 1/10W FL3300 1-236-071-11...
  • Page 94 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R2659 1-216-841-11 METAL CHIP 1/10W R3146 1-216-864-11 SHORT CHIP R2660 1-216-813-11 METAL CHIP 1/10W R3147 1-216-864-11 SHORT CHIP R2661 1-216-821-11 METAL CHIP 1/10W R3300 1-218-827-11 METAL CHIP 0.5% 1/10W R2662 1-216-853-11 METAL CHIP 470K 5% 1/10W R3301...
  • Page 95 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R3461 1-216-809-11 METAL CHIP 1/10W R3677 1-216-022-00 RES-CHIP 1/10W R3462 1-216-864-11 SHORT CHIP R3678 1-216-805-11 METAL CHIP 1/10W R3463 1-218-871-11 METAL CHIP 0.5% 1/10W R3679 1-216-022-00 RES-CHIP 1/10W R3500 1-216-833-11 METAL CHIP 1/10W R3680 1-216-017-91...
  • Page 96 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C4604 1-126-964-11 ELECT 10UF 20.00% 50V < IC > C4605 1-102-228-00 CERAMIC 470PF 10.00% 500V C4606 1-162-318-11 CERAMIC 0.001UF 10.00% 500V IC4600 6-700-292-01 IC STR-L474-LF429 C4607 1-165-602-91 CERAMIC 220PF IC4601 £ 8-749-010-64 PHOTO COUPLER PC123F2 C4608 1-107-909-11...
  • Page 97 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK * A-1410-377-A SF Board, Complete (KV-32HQ100) C5541 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V * A-1405-506-A SF Board, Complete (KV-36HQ100) C5547 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V C5548 1-107-826-11 CERAMIC CHIP 0.1UF 10.00% 16V SF Board, Common Parts C5549 1-107-826-11...
  • Page 98 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5507 1-218-871-11 METAL CHIP 0.5% 1/10W R5575 1-216-833-11 METAL CHIP 1/10W R5508 1-218-878-11 METAL CHIP 0.5% 1/10W R5576 1-216-833-11 METAL CHIP 1/10W R5510 1-218-878-11 METAL CHIP 0.5% 1/10W R5577 1-216-833-11 METAL CHIP 1/10W R5513 1-218-871-11...
  • Page 99 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R5215 NOT FITTED < CONNECTOR > R5216 NOT FITTED R5218 NOT FITTED CN5200 * 1-564-507-11 PLUG, CONNECTOR 4P R5219 NOT FITTED CN5280 * 1-564-506-11 PLUG, CONNECTOR 3P R5220 NOT FITTED < IC > R5230 1-218-915-11 METAL CHIP...
  • Page 100 SF SF2 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK * A-1405-666-A SF2 Board, Complete C8803 1-164-315-11 CERAMIC CHIP 470PF 5.00% 50V C8804 1-115-416-11 CERAMIC CHIP 0.001UF 5.00% 25V C8809 1-162-970-11 CERAMIC CHIP 0.01UF 10.00% 25V < CONNECTOR > C8810 1-126-947-11 ELECT 47UF...
  • Page 101 J3 D1 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < TRANSISTOR > R8226 1-260-288-11 CARBON 0.47 5% 1/2W R8308 1-216-841-11 METAL CHIP 1/10W Q8010 8-729-010-29 TRANSISTOR MSD601-RST1 R8309 1-216-841-11 METAL CHIP 1/10W Q8011 8-729-010-05 TRANSISTOR MSB709-RT1 R8317 1-215-473-00 METAL 150K 1% 1/4W Q8014...
  • Page 102 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R8845 1-215-469-00 METAL 100K 1% 1/4W < TRANSISTOR > R8848 1-216-845-11 METAL CHIP 100K 5% 1/10W R8849 1-216-845-11 METAL CHIP 100K 5% 1/10W Q8106 8-729-047-59 TRANSISTOR STP5NB40FP R8851 1-216-833-11 METAL CHIP 1/10W Q8201 NOT FITTED R8853...
  • Page 103 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK D1 Board, Variant Parts 36HQ100 R8215 1-218-847-11 METAL CHIP 0.5% 1/10W R8216 1-215-459-00 METAL 1/4W < CAPACITOR > R8217 1-215-459-00 METAL 1/4W R8218 1-215-469-00 METAL 100K 1% 1/4W C8110 1-162-134-11 CERAMIC 470PF 10.00% 2KV R8219 1-215-469-00...
  • Page 104 B1 D2 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK C6814 1-126-947-11 ELECT 47UF 20.00% 35V D6822 8-719-063-73 DIODE D1NL20U-TR C6815 1-130-483-00 MYLAR 0.01UF 5.00% 50V D6823 8-719-911-19 DIODE 1SS119-25 C6816 1-126-964-11 ELECT 10UF 20.00% 50V D6824 8-719-911-19 DIODE 1SS119-25 C6820 1-130-495-00 MYLAR...
  • Page 105 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK R6812 1-218-869-11 METAL CHIP 8.2K 0.5% 1/10W R8990 1-216-845-11 METAL CHIP 100K 5% 1/10W R6813 1-249-393-11 CARBON 1/4W R8991 1-216-837-11 METAL CHIP 1/10W R6814 1-249-393-11 CARBON 1/4W R6815 1-216-833-11 METAL CHIP 1/10W <...
  • Page 106 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK < COIL > C6025 1-164-625-11 CERAMIC 680PF 10.00% 500V C6026 1-164-625-11 CERAMIC 680PF 10.00% 500V L8901 1-406-674-11 INDUCTOR 3.3MH C6027 1-164-625-11 CERAMIC 680PF 10.00% 500V C6028 1-100-197-11 ELECT 15000UF < RESISTOR > C6029 1-100-197-11 ELECT...
  • Page 107 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK D6036 8-719-081-97 DIODE MMDL914T1 R6008 1-243-979-21 METAL OXIDE D6101 8-719-081-97 DIODE MMDL914T1 R6009 1-216-687-11 METAL CHIP 0.5% 1/10W D6102 8-719-511-40 DIODE S1VB40 R6010 1-215-481-00 METAL 330K 1% 1/4W D6103 8-719-081-97 DIODE MMDL914T1 R6013 £...
  • Page 108 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK * A-1405-508-A VM Board, Complete < THERMISTOR > TH6002 £ 1-804-650-11 THERMISTOR, POSITIVE 4-382-854-01 SCREW (M3X8), P, SW (+) G Board, Variant Parts 32HQ100 < CAPACITOR > < CAPACITOR > C7400 1-107-883-11 ELECT 330UF 20.00% 16V...
  • Page 109 REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK Q7401 8-729-119-78 TRANSISTOR 2SC2785-HFE < CONNECTOR > Q7402 8-729-119-78 TRANSISTOR 2SC2785-HFE CN6300 £ * 1-580-843-11 PIN, CONNECTOR (POWER) Q7403 8-729-119-78 TRANSISTOR 2SC2785-HFE CN6301 1-695-915-11 TAB (CONTACT) Q7404 8-729-026-39 TRANSISTOR 2SA933AS-QT CN6302 £ * 1-691-291-11 PIN, CONNECTOR (PC BOARD) 5P Q7405 8-729-026-39...
  • Page 110 B1 H REF.NO. PART.NO DESCRIPTION REMARK REF.NO. PART.NO DESCRIPTION REMARK F Board, Variant parts 36HQ100 D716 8-719-421-69 DIODE MA133 D717 8-719-421-69 DIODE MA133 A501 4-205-711-01 HOLDER, LED < FERRITE BEAD > < CAPACITOR > FB701 1-414-921-11 FERRITE C6300 1-113-924-11 CERAMIC 0.0047UF 20.00% 250V FB702...
  • Page 111 £ 8-735-079-05 CRT (W76LLZ060X)(KV-32HQ100B/E/K) D802 8-719-929-15 DIODE HZS9.1NB2 £ 8-735-115-05 CRT (W86LXX000X)(KV-36HQ100B/E/K) D803 8-719-929-15 DIODE HZS9.1NB2 £ 1-451-520-31 DY (Y32RVC3) (KV-32HQ100B/E/K) D804 8-719-109-97 DIODE RD6.8ESB2 £ 8-451-538-11 DY Y36DECP-M (KV-36HQ100B/E/K) D805 8-719-109-97 DIODE RD6.8ESB2 1-452-896-11 COIL, NA ROTATION (RT200) £...
  • Page 112 • User programmable Functional Check through Infrared • Fast and documented Test Mode setting of all Sony TV chassis Additional features such as Adjustments and Troubleshooting are available in chassis-dependent software modules. Please contact your local Sony Service organisation for the latest information.

This manual is also suitable for:

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