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Installation Guidelines for
BioDisc Units BA, BAx, BB and NB
Kingspan Environmental Service Contact Numbers:
GB: 0844 846 0500
NI: 028 3025 4077
IRL: 048 3025 4077
Enclosed Document
010086
Once installed, the motor should be left on and running.
If there is delayed electrical connection or if there is no power
available to operate the unit, then the motor with gearbox
must be removed and stored in a dry environment.
The motor keeps dry by generating its own heat when
operating. In a non-functioning situation, water vapour can
enter the motor and cause corrosion.
The motor must not be left non-operational for a period of 7
days or more.
Issue
Description
07
CC1074
012696
SCP Wiring Diagram
Important
Date
January 2013
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Summary of Contents for Kingspan BioDisc BAx
- Page 1 012696 Installation Guidelines for BioDisc Units BA, BAx, BB and NB Kingspan Environmental Service Contact Numbers: GB: 0844 846 0500 NI: 028 3025 4077 IRL: 048 3025 4077 Enclosed Document 010086 SCP Wiring Diagram Important Once installed, the motor should be left on and running.
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Page 2: Health And Safety
The correct on-going maintenance is essential for the proper operation of the equipment. Service contracts are available and recommended. Please contact Kingspan for details of your local service provider. Should you wish to inspect the operation of the equipment, please observe all necessary precautions, including those listed below, which apply to maintenance procedures. - Page 3 012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units Kingspan Environmental College Road North Aston Clinton Aylesbury Buckinghamshire HP22 5EW United Kingdom EN 12566-3 BA - BF BioDisc Hydraulic daily load: 1.2m³/day - 10m³/day Material: GRP Glass Reinforced Plastic...
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Page 4: Table Of Contents
012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units CONTENTS HEALTH AND SAFETY ............................2 Introduction ..............................5 Handling & Storage ...........................5 Site Planning .............................5 Installation - General ...........................6 BioDisc Installation ..........................7 Wet Site : ............................8 Dry Site : ............................8 Installation of the Motor Power Supply......................9 Control Panel Installation ..........................10 General Installation .........................10... -
Page 5: Introduction
Similarly, any information or advice given by employees or agents of Kingspan regarding the design of an installation must be verified by a qualified specialist (e.g. civil engineering consultant). Once installed the unit should have a Pre-Service Agreement Inspection by an approved engineer. -
Page 6: Installation - General
012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units 1.3.10 BioDisc units must be installed at a level which will allow connection to the incoming drain and a free discharge at the system outlet (excepting units with an integral discharge pump). Effluent pumping stations are available to lift the discharge to a higher level and/or pump to remote discharge points. -
Page 7: Biodisc Installation
012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units installation is complete. In such conditions it may be advisable to line the excavation with polythene sheeting, to prevent cement being washed out of the concrete surround/base. 2.1.4 During installation care must be taken to ensure that the body of any unit is uniformly supported so that point loads through the unit are avoided. -
Page 8: Wet Site
012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units Wet Site : 2.3.1 Assemble the four anchor bars supplied and insert them into the holding down points as shown. 2.3.2 Place concrete back-fill to approximately 200mm above the unit base, ensuring good compaction to avoid voids. -
Page 9: Installation Of The Motor Power Supply
012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units Connect the inlet and outlet pipework when safe access can be gained. Short lengths of “rocker” pipe 2.4.2 with flexible joints should be used adjacent to the unit to allow for any minor differential movement. Units with integral discharge pump have a 1¼... -
Page 10: Control Panel Installation
012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units Control Panel Installation General Installation 4.1.1 The control panel need not be adjacent to the plant. It can be wall mounted or fixed to the mounting frame (available separately). It should be positioned so it cannot be reached by someone standing in or on the BioDisc unit. -
Page 11: Installation Of Integral Discharge Pump (Where Applicable)
012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units 4.3.7 Connect the other end of the motor power supply cable to the Motor in the plant Terminal Block Number 1, 3, 5 & 7 2, 4, 6 & 8 Earth –... -
Page 12: Installation Of Loss Of Rotation Alarm (Where Applicable)
012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units 4.6.3 Connect the other end of the chemical dosing pump power supply cable to the junction box in the plant (marked CHEMICAL DOSING). 4.6.4 Connect the other end of the chemical dosing probe cable to the junction box in the plant. 4.6.5 Set the run and pause times for the chemical dosing pump as described in Table 4. -
Page 13: Control Panel Fault Codes & Fuses
012696 GL0011P-07 – Installation Guidelines for BioDisc BA, BAx, BB & NB Units 4.10.5 Turn on the panel using the isolation switch. It should now be illuminated red. The display should now read “- -“. Press the orange reset button next to the display to clear the display. 4.10.6 Replace the main cover and screws.
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