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Woodstock Soapstone Keystone Owner's Manual

Woodstock Soapstone Keystone Owner's Manual

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KEYSTONE
PALLADIAN
Model 204 Keystone
W
OODSTOCK
OWNER'S MANUAL
S
Tested To UL 1482-2011 7th Edition
Listed By PFS Corporation
Woodstock Soapstone Company, Inc.
66 Airpark Road, West Lebanon, NH 03784
Toll Free 1-800-866-4344 • www.woodstove.com
MODEL
MODEL
Model 202 Palladian
OAPSTONE
204
202
S
TOVES
Tested and Listed by
Rev 0320

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Summary of Contents for Woodstock Soapstone Keystone

  • Page 1 KEYSTONE MODEL PALLADIAN MODEL Model 204 Keystone Model 202 Palladian OODSTOCK OAPSTONE TOVES OWNER’S MANUAL Tested and Listed by Tested To UL 1482-2011 7th Edition Listed By PFS Corporation Woodstock Soapstone Company, Inc. 66 Airpark Road, West Lebanon, NH 03784 Toll Free 1-800-866-4344 •...
  • Page 2 EPA APPROVAL This Manual describes the installation and operation of: 202 Palladian Catalytic Soapstone Stove & 204 Keystone Catalytic Soapstone Stove . Model 202 Palladian Catalytic Soapstone Stove & 204 Keystone Catalytic Soapstone Stove meet the U.S. Environmental Protection Agency’s cordwood emission standard for wood heaters sold after May...
  • Page 3: Table Of Contents

    MODEL 204 KEYSTONE & MODEL 202 PALLADIAN CATALYTIC TABLE OF CONTENTS WARRANTY INFORMATION/CERTIFICATIONS... . Inside Cover EPA Certification, UL Listing, Warranty, Catalytic Combustor Warranty INSTALLATION............1-12...
  • Page 4: Installation

    ALCOVE INSTALLATIONS The Model 202 & 204 Palladian & Keystone Wood Stoves are not approved for an alcove installation. An alcove is described as an area less than 512 cubic feet, which is equivalent to an 8’x8’x8’ space.
  • Page 5 Chimney Flue Sizing: Keystone and Palladian stoves have 7” flue collars and are approved for the use of 7” or 6” vent pipe. If upsizing needs to occur due to an existing chimney the following general rules apply: 1.
  • Page 6 C. There are also UL Listed kits available that are specifically designed for passing through a combustible wall. For more information on these kits, please contact Woodstock Soapstone Company. Please note: there are several UL listed wall pass through kits available, always follow the manufacturers specific installation instructions. (See Diagram C Below) For other methods, please refer to NFPA 211.
  • Page 7 103HT (tested to 2100 degrees F.) Only components listed to UL 103HT can be used to install your wood stove. Installation instructions are described below as examples only. More detailed instructions are available through Woodstock Soapstone or the pipe manufacturer. ALWAYS FOLLOW THE MANUFACTURER’S SPECIFIC INSTALLA- TION INSTRUCTIONS.
  • Page 8 26.5” high or taller. Installing the Palladian or Keystone soapstone stove in a fireplace setting is a great way to enjoy the view of the fire, while greatly increasing the efficiency and reducing heat loss to the fireplace chimney.
  • Page 9 Hearth Sizing: Clearances for your Palladian/Keystone stove on the front, back and sides must be taken into consideration when determining the placement and size of your floor protection. Vertical dimensions can be added to horizontal dimensions on all but the loading door side to equal the clearances needed to a combustible floor surface. For example, if you are required to have 10 inches in front of the stove for clearance and you have a raised hearth that measures 5 inches high, the stove can sit 5 inches from the edge to equal the 10 inches required.
  • Page 10 Stove and Pipe Shields: Clearances can be reduced by attaching a UL approved heat shield and pipe shield. Woodstock Soapstone Company carries heat shields specifically designed for this stove. When using one or both of these shields,the clearance behind the...
  • Page 11 56” Note: Wall shield size will vary Required depending on distance between Height stove and wall. 12” Clearance Table For Model 202/204 Palladian & Keystone Type of Installation! Top Vent Rear Vent Rear Vent with elbow Stove Sides Clearance Clearance...
  • Page 12 CLEARANCE INSTALLATION DIAGRAMS 1) Parallel Installation, Single Wall Pipe, Top Vent NO HEAT SHIELD A. Back of stove to wall = 30” C. Above pipe to ceiling = 20” B. Back of pipe to wall = 20” D. Side of stove to wall = 18” WITH REAR HEAT SHIELD &...
  • Page 13 CLEARANCE INSTALLATION DIAGRAMS 3) Corner Installation, Single Wall Pipe, Top Vent TOP VENT NO HEAT SHIELD A. Stove corners to side walls = 18” (determines placement) B. Pipe to side walls = 25” WITH REAR HEAT SHIELD & PIPE SHIELD ATTACHED A.
  • Page 14 CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED. Both the Keystone and Palladian stoves are approved for installation in a mobile home. Along with the general installation requirements for your stove, there are further regulations that must be followed for installing a stove in a mobile home.
  • Page 15 Do not overtighten these screws: simply tighten until the gasket has seated and the screws are snug. When you top vent a Keystone and install the cover plate on the back of the stove, you can put the soapstone insert on the top of the stove, right in front of the flue collar. It will provide a convenient raised cooking surface for kettles and pots.
  • Page 16: Operation

    Both soapstone and cast iron need to be seasoned. The seasoning can be accomplished through a series of small to moderate fires. Your Woodstock Soapstone Stove is an easy stove to season, because even a small fire will provide hours of radiant heat once the stove is warm.
  • Page 17 The amount of combustion air of the wood, and size of the splits. The Keystone/Palladian model is simply designed and available in the firebox is controlled by the air control lever.
  • Page 18: Catalytic Combustor

    Daily Use Your Keystone or Palladian is well-suited for continuous firing on a 24 hour-a-day basis. It will burn for hours on one load of wood, and will provide steady heat for hours after the fire dies down. When the temperature on top of the stove drops below 250º...
  • Page 19 Soapstone Company. Firewood Your Woodstock Soapstone Stove is designed to burn seasoned, natural cordwood only. Higher efficiency and lower emissions generally result when burning air-dried hardwoods, as compared to soft woods or green, freshly cut hardwoods. The moisture content of some trees may range as high as 50% – i.e., there is as much moisture in the tree as there is wood.
  • Page 20 This will Cut-away drawing of the airflow result in an inefficient smoldering fire. pattern in a Palladian & Keystone. Air enters the firebox by washing 2. Turbulence. The wood smoke can interact best with the precious metals inside the foil down over the window and exits after going through the combustor.
  • Page 21 Keystone/Palladian, and is accessed through the top or back cover plate. Typical lifespan for a well maintained catalytic combustor is 4-6 years. There are a few ways to determine if your combustor needs to be cleaned.
  • Page 22 (4) vacuum — preferably one designed for ash removal, (5) work gloves, and (6) safety glasses. 1. Your Palladian/Keystone has an interchangeable cover plate and flue collar which enables you to vent the stove from either the top or back. Leave the flue collar in place and the pipe connected to it. Remove the cover plate, using the enclosed 5/32”...
  • Page 23 Frequently Asked Questions Q. How does the catalytic combustor work? A. The catalytic combustor breaks the bonds that hold the chemicals contained in wood smoke together. The result is that these chemicals begin to burn at temperatures of about 500 degrees F (the normal range of exhaust gas temperatures).
  • Page 24 CATALYTIC COMBUSTOR WARRANTY Model #202 Palladian and Model #204 Keystone have a 3-5/8” x 9-1/2” rectangular catalytic combustor, which is made of corrugated stainless steel. These combustors are manufactured by Clariant.
  • Page 25: Maintenance

    The ornamental cast iron frame of the Woodstock Soapstone Stove is painted with two coats of high temperature stove paint. Under normal operating conditions, this paint will not peel or blister. We suggest cleaning by dusting with a soft brush or vacuuming with a brush attachment when the stove is cold.
  • Page 26 Please contact Woodstock Soapstone Company for replacement gasket and replacement instructions. The sizes of all the gaskets on your Keystone/Palladian woodstove are included in the parts list on page 30 of this manual.
  • Page 27 Creosote will accumulate faster in exterior chimneys than interior chimneys because of colder outside temperatures. There are three stages of creosote build-up. The first is a flaky, crystal-like accumulation which can be removed with a brush. The second is a tar-like coating. The third is a hard, glossy enamel-like coating that is difficult to penetrate.
  • Page 28: Troubleshooting

    TROUBLESHOOTING Woodstock Soapstone Company’s Customer Service Representatives are available by phone Monday through Saturday from 9 a.m. to 5 p.m Eastern. You can reach us by calling toll-free 1-800-866-4344 or e-mailing info@woodstove.com. This troubleshooting guide is intended to help you understand more about the operation of your stove and to be a help- ful, accessible resource for you.
  • Page 29 Flue is too large. Install a liner that matches the stove’s flue outlet. A 6” or 7” liner is recommended for the Keystone/Palladian. Multiple inlets to chimney. Connect stove to a chimney that only has one appliance per flue. Block other inlets properly.
  • Page 30 1 and leave alone. Wet wood. Test stove by making a fire with wood that is kiln dried (available at supermarkets or Woodstock Soapstone). Heat going up chimney. Test by attaching thermometer to stovepipe. Temperature on stovepipe should register 200º - 300º while combustor is engaged.
  • Page 31: Safety

    Installation Your Woodstock Soapstone Stove has been thoroughly tested and listed to UL #1482 by an independent testing labora- tory. UL #1482 is the standard for testing solid fuel appliances and is universally recognized by all national building reg- ulatory agencies, (SBCC, BOCA, ICBO) and individual states.
  • Page 32 Precautions •Smoke detectors: A smoke detector is inexpensive insurance and is required by most localities. They can either work on batteries, or can be hard-wired into your electrical system. If you have battery operated detectors, it is a good idea to replace batteries on an annual basis (i.e.: every New Year’s day, or 4th of July, etc).
  • Page 33 W-256 Damper Guide W-284c Exterior Under Front Stone W-257 Damper Handle W-285 Exterior Left Side Stone W-258 Instruction Plate All soapstone parts cut and fabricated by Woodstock Soapstone Company W-259 Rear Stone Retainer W-260 Air Guide Other Parts W-264 Bypass Retainer (pair) W-204 Glass 11.125”x16”x 5mm- Pyroceram III...
  • Page 34 KEYSTONE EXTERNAL PARTS Keystone/Palladian Flue Collar W-239 Keystone Cover Plate W-274 Keystone Side Door W-272 Hinge Pins W-2513 Keystone Palladian Andiron Front Wall W-270 W-271 Keystone Andiron W-270 Keystone Glass Retainer W-269 PALLADIAN EXTERNAL PARTS Palladian Cover Plate W-206 Palladian...
  • Page 35 KEYSTONE -PALLADIAN FRAME U Bolt Bypass Shaft W-263 W-262 Damper Guide W-256 W-242 Damper W-255 Damper Link W-265 Damper Handle W-257 Black Knob W-2404 Bypass Actuator Handle W-2591 Grate Instruction Plate W-231 W-258 Rear Wall Window Clips W-241 W-312 Door Frame...
  • Page 36 KEYSTONE -PALLADIAN UPPER INTERIOR Combustor Heat Shield Catalytic Combustor & Frame W-261 K-531 Combustor Box Top W-244 Bypass Retainer Catalytic Bypass Lift Guide W-264(pair) Combustor W-254 K-531-SS Left Top Bypass Cover Combustor Bracket W-253 Box Bottom W-252 W-243 Combustor Pan...
  • Page 37 EPA Efficiency (HHV)......80% Keystone Weight......440lbs.

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Palladian204202
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