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Please ensure that these User Instructions and the General User Safety Guide are read prior to first use of any
moving and handling practice. Prism Medical UK recommend that prior to using any hoist, a full risk assessment
must be completed by a qualified professional, in order to determine that the correct hoist, sling, and transfer
procedure are suitable for each individual.
● Ensure you are aware of the hoist manufacturer's fitting instructions. Please identify if the hoist requires a loop
or clip fitting. If a clip fit sling is required, please refer to the enclosed clip instructions for use. (Do NOT use a clip
fit sling on a loop designed spreader bar. Do NOT use a loop designed sling on a stud/clip designed spreader bar.)
For all other sling information/clip & hoist size compatibility, please refer to pages 8 & 9 of the General User
Safety Guide. To view our clip fitting video please visit: www.mackworth-healthcare.com/training. For general
guidance for how to fit a sling, please visit: www.mackworth-healthcare/category/guides.
Your contact :
Mobile Hoist
User Guide
PRIOR TO USE
User Manual - Patient Lift M160 / M180 V3.0 2015
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Summary of Contents for Mackworth M180
- Page 1 For all other sling information/clip & hoist size compatibility, please refer to pages 8 & 9 of the General User Safety Guide. To view our clip fitting video please visit: www.mackworth-healthcare.com/training. For general guidance for how to fit a sling, please visit: www.mackworth-healthcare/category/guides.
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Page 2: Table Of Contents
CONTENTS Page No. Information Welcome & Warranty Terms Electric Hoist Illustration Introduction to the Hoist 6-7. Hoist Assembly Instructions Hoist Safety Advice Operating the Hoist Folding for Transportation/Storage Illustration Illustration of Linak® Operating Systems How to Charge the Hoist Battery Daily Maintenance Checks 14-15. - Page 3 WELCOME Congratulations on your purchase. Prism Medical UK are proud that you have purchased one of our high quality mobile hoist products. This product is uniquely designed and manufactured in Great Britain, where we have utilised and listened to the strengths and interaction of carers, therapists and end users alike during the new product development process.
- Page 4 ILLUSTRATION OF KEY PARTS Mast Boom Mast Locking Hand Wheel Control Box PU End M10 Bolt & & Battery Cover Nylon Lock Nut* Actuator Spreader Bar Foot Pedal Strap & Front Castors Buckle Rear Brake Castors *Available only on models purchased from June 2015.
- Page 5 INTRODUCTION The hoist will arrive to you in a robust box and is folded in position, please be careful when removing the hoist from the box. This is a two man lifting operation or you can carefully remove the front of the box and wheel the hoist out. Please read the user guide in full before operating.
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Page 6: Hoist Assembly Instructions
HOIST ASSEMBLY INSTRUCTIONS The Assembled Hoist Carton Contains:- ● Base fitted with 2 brake castors rear and 2 non‐brake castors front ● Mast and boom assembly ● 2 Point spreader bar complete with cover, and new M10 Bolt and Nylon Lock Nut ● Mast locking hand wheel ● Hand set ● Battery Pack ● Control box ● Actuator ● Battery charging cable. 1. Carefully open the box (SAFETY NOTICE - Do not use a sharp knife / edge) remove all loose parts / excess packaging from the carton. - Page 7 HOIST ASSEMBLY INSTRUCTIONS continued 4. When the mast if fully engaged with the base, fit and fully tighten the mast locking hand wheel. (SAFETY NOTICE - Ensure this is tight and locked into position before using the hoist). Remove the strap and buckle retaining the spreader bar, the strap should be kept safe and should be used if the hoist is folded for transport.
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Page 8: Hoist Safety Advice
HOIST SAFETY ADVICE Please ensure you read the following safety advice. This will ensure lifting operations are made easy and trouble free. ● Always carry out the risk assessment and plan your lifting operations before commencing and moving & handling practice. ● Always carry out the daily check list before using the hoist. ● Always read the user manual and ensure you are familiar with the operating controls and safety features of the lift before lifting a patient. ●... -
Page 9: Operating The Hoist
OPERATING THE HOIST 1. Castors & Braking - The hoist has two braked castors at the rear of the base. The brakes should only be applied when the lift is parked. The brakes should always be released when a lifting operation is taking place. - Page 10 FOLDING FOR TRANPORTATION/STORAGE (Folding Mast Type Only) 1. Lower the boom with the hand set until the spreader bar sits on the steel bracket. Attach the strap & buckle around the mast and spreader bar, this ensures the mast is secure and clear from the floor when folded.
- Page 11 LINAK® OPERATING SYSTEMS JUMBO CARE SYSTEM (Typical Illustration) Linak® Battery Pack Linak® Control Box Linak® Actuator Linak® Handset HOME CARE SYSTEM (Typical Illustration) Linak® Battery Pack Linak® Actuator Home Care Battery Charger & Control Box...
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Page 12: How To Charge The Hoist Battery
HOW TO CHARGE THE HOIST BATTERY There are a number of batteries located in the power pack / battery housing. They are charged through a shaver type socket in the base of the control unit. When charging is required the 3 pin mains lead is plugged into a wall socket and the shaver type socket goes into the base of the control box. -
Page 13: Daily Maintenance Checks
DAILY MAINTENANCE CHECKS VISUAL CHECK LIST These are recommended to be carried out before the hoist is used for any moving & handling practice. 1. CHECK that the legs open and close correctly. 2. CHECK that the hoist moves freely on its castors. 3. -
Page 14: Maintenance & Servicing
MAINTENANCE / SERVICING These recommendations are in line with the Lifting Operations and Lifting Equipment Regulations (LOLER 1998). For further detailed information please visit: www.hse.gov.uk/work-equipment- machinery/loler.htm. This maintenance must be carried out by a competent person and is a UK regulation. - Page 15 MAINTENANCE / SERVICING continued 10.BOOM: Check the attachment of the boom to the mast, ensure all fixing points are secure and free from wear. Check the boom can rotate freely and there is no excess movement of the boom in both directions. 11.SPREADER BAR: Check the spreader bar rotates and swings freely.
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Page 16: Generic Spare Parts Listing
GENERIC SPARE PARTS LISTING (Detailed Spares Listing Available on Request Order Code Description H1 - Battery Linak® Battery Pack for Hoist H1 - Battery Fixing Bracket Linak® Bracket for Battery & Control Box H1 - Castor Front Front Castor Low Height H1 - Castor Braked Rear Rear Braked Castor Low Height H1 - Control Box... - Page 17 TECHNICAL SPECIFICATIONS Hoist Dimensions in Centimetres Total Weight: 39kgs Actuator Thrust: 10,000n Direction of travel:...
- Page 18 TECHNICAL SPECIFICATIONS Electrical Specifications:- ● Batteries 2 x 12 volt rechargeable sealed lead acid. ● Battery Capacity 2.9 Ampere / hours ● Charger Rated Input 230Vac 50/60Hz ● Charger Rated Output 27.4 / 29.0 VDC@0.8A Electric Shock Protection:- ● Charger ‐ Class II…………… Lift ‐ Internal Power Source ● Degree of Shock Protection ‐ Type B……………Lift ‐ Internal Power Source ● Duty Cycle 10% (6 minutes per hour) Sound Levels:- ● Loaded Up41.7dBA / Down 40.9dBA ● Unloaded Up38.5 dBA / Down 38.5dBA Expected Product Lifetime:- ● 10 yrs pending usage and compliance to maintenance, servicing and LOLER inspections.
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Page 19: Certificate Of Test & Inspection
CERTIFICATE OF TEST & INSPECTION Make & Model………………………………… Serial No………………………………… Safe Working Load………………kgs This is to certify that the hoist has been inspected and tested to the relevant requirements of: BS EN 10535:2006 ‘ Hoists for the transfer of disabled persons’ and has passed the inspection and tests required by the standard. - Page 20 Alternatively, for any further help, information or advise please contact us at: Prism Medical UK Registered Office, Unit 4, Jubilee Business Park, Grange Moor, Wakefield. WF4 4TD 01924 840100 Email: info@prismmedical.co.uk www.prismmedical.co.uk Prism Medical UK Manufacturing Centre Millers Avenue, Brynmenyn Industrial Estate, Brynmenyn, Bridgend. CF32 9TD 01924 840100 Email: sales@mackworth-healthcare.com www.mackworth-healthcare.com...
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