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This manual has been drawn up by ILCO ORION All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, micro- film or other) without the written permission of ILCO ORION. Edition: june 2006...
INDEX GUIDE TO THE MANUAL ......................5 GENERAL INSTRUCTIONS ....................6 TRANSPORT ......................7 Packing ..........................7 Transport ......................... 7 Unpacking ........................7 Machine handling ......................7 WORKING PARTS .....................8 MACHINE DESCRIPTION ..................9 Technical data ......................... 9 Electrical circuit ......................10 ACCESSORIES PROVIDED ..................11 MACHINE INSTALLATION AND PREPARATION ..........12 Checking for damage ....................
HALLEY BKA 2000 GUIDE TO THE MANUAL This manual has been produced to serve as a guide for users of the HALLEY BKA 2000 key-cutting machine. Read it carefully; it is essential if you wish to operate your machine safely and efficiently.
The material used in the manufacture of this machine and the components employed during use of the machine are not dangerous and their use complies with standards. The HALLEY BKA 2000 key-cutting machine must be installed and used in the way laid down by the manufacturer, as illustrated in this manual.
The packed machine can be carried by one person. Packing The HALLEY BKA 2000 key-cutting machine comes in a strong cardboard box, the dimensions of which are shown in fig.3, designed to protect the machine and all its parts even when it is stored for long periods.
HALLEY BKA 2000 Operating manual - English WORKING PARTS Fig. 5 A - Main switch B - Clamp carriage C - Carriage lever D - Base E - Cutter nut F - Lateral movement lever G - Motor H - Cutter protection...
Cutting tool (O) The cutting tool is the part of the HALLEY BKA 2000 machine which cuts the key blank. The tool is in HSS super rapid steel and is protected by a special cover (H) to ensure safe operation.
The HALLEY BKA 2000 key-cutting machine is provided with a single phase one-speed motor: 1350 rpm, consumes approximately 0.18 Kw, absorption 2A; 1680 rpm, consumes approximately 0.18 Kw absorption 4,3A The main parts of the electric circuit on the HALLEY BKA 2000 are listed below: 1) Safety device inlet 2) Safety main switch...
HALLEY BKA 2000 ACCESSORIES PROVIDED To ensure trouble-free working with the HALLEY BKA 2000, it is advisable to always have certain spare parts on hand. It is advisable to always have a tool box containing: tools, cutting tools, and small replacement parts.
However, some checks and preparation for use need to be carried out by the operator. Checking for damage The HALLEY BKA 2000 is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions on the packing box.
Graphics THE USE OF PROTECTIVE GOGGLES IS COMPULSORY Separate parts The detachable parts of the machine are packed separately and must be fitted to the HALLEY BKA 2000 by the operator, as follows: Power cable 230V version: first connect the safety device (X) to the key-cutting machine and the power cable then connect the free end of the power cable to the power mains (Fig.
Operating manual - English REGULATION AND USE OF THE MACHINE The cutting tool on the HALLEY BKA 2000 is used to cut the key blanks and must be periodically checked and replaced. Periodically, and whenever the cutting tool is replaced, check the key-cutting machine settings, to ensure perfect machine efficiency.
Operating manual - English HALLEY BKA 2000 6.1.2 Setting the cutting spaces ATTENTION: first carry out depth gauging then this gauging operation. 1) Insert the supplied gauges vertically in the clamps (side 1) (fig. 13, page 16). 2) move the clamp carriage until the tracer touches the gauge (fig.10).
HALLEY BKA 2000 Operating manual - English Cutting operations To work in complete safety, pay special attention to the following recommendations: • Always work with dry hands. • Check that the machine is properly earthed. • Use the protective goggles, even if the cutting tool is fitted with a protective shield.
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Operating manual - English HALLEY BKA 2000 Fig. 14: keys with tip reference (side 2) 1) place the tip of the key against the reference pin. 2) fit the key in the horizontal position. ® ® ABLOY ABUS GRANIT PLUS ®...
HALLEY BKA 2000 Operating manual - English Fig. 15: keys with tip reference (side 2) 1) place the tip of the key against the reference pin. 2) fit the key in the vertical position. ® LUMA Fig. 15 BIT and DOUBLE BIT keys (side 1) 1) Place the sample key into the left clamp (L) and fasten it, place the key blank into the right clamp (M) without fastening it.
Operating manual - English HALLEY BKA 2000 Pump keys (side1) 1) Loosen the clamp fastening knob (I) raise it and turn it to the desired position. 2) insert the sample key into the “V” shaped housing of the left clamp (L), make sure it presses against the side of the clamp and fasten it.
Operating manual - English MAINTENANCE Although the HALLEY BKA 2000 key-cutting machine does not require special maintenance, it is advisable to check and, if necessary, replace the parts subject to wear (cutting tool, tracer point). Replacement is simple and can be carried out by the operator.
Operating manual - English HALLEY BKA 2000 Replacing the fuses ATTENTION: remove the mains plug. 1) Turn the key-cutting machine so that the fuse box is easily reached. 2) remove the fuses box placed below the key-cutting machine socket (fig.20).
Recycling is ecologically recommended. Packing The HALLEY BKA 2000 is consigned in a cardboard packing box which can be re-used if undamaged. When it is to be thrown away it is classified as solid urban waste and should be placed in the special paper collecting bins.
HALLEY BKA 2000 AFTER-SALES SERVICE Ilco Orion provides full service to purchasers of the HALLEY BKA 2000 key-cutting machine. To ensure complete safety to the operator and machine, any job not specified in this manual should only be carried out by the manufacturer or recommended Ilco Orion Service Centres.
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Silca S.p.A. Vittorio Veneto VITTORIO VENETO 11/11/2005 CE DECLARATION OF MACHINE COMPLIANCE SILCA S.p.A. - VIA PODGORA 20 ( Z.I.) 31029 VITTORIO VENETO (TV) - (ITALY) TEL. 0438 9136 - FAX. 0438 913800 Declares under its own responsibility that the Key-cutting machine model HALLEY complies with the requirements of the following European Directives: European Union DIRECTIVE 98/37/CEE...
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