Summary of Contents for Bosch Rexroth IndraControl VAU 01.1U
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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraControl R911323872 Edition 03 VAU 01.1U UPS with USB interface Project Planning Manual...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG I/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Table of Contents Table of Contents Page System Presentation...................... 5 Brief Description VAU 01.1U........................5 Permitted Devices........................... 6 Software..............................6 Further Documentation........................... 6 Steps for Commissioning........................6 Important Instructions on Use ..................
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II/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Table of Contents Page Compatibility Test..........................24 Dimensions, Mounting and Dismounting..............25 Task..............................25 Housing Dimensions..........................25 Mounting and Dismounting........................25 5.3.1 Mounting Notes..........................25 5.3.2 Mounting............................26 5.3.3...
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DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG III/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Table of Contents Page Accessories............................54 Further Documentation......................... 54 Environmental Protection and Disposal ..............55 10.1 Environmental Protection........................55 10.2 Disposal..............................55 Service and Support....................57 Glossary VAU 01.1U....................59...
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IV/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 5/63 Rexroth IndraControl VAU 01.1U UPS with USB interface System Presentation System Presentation Brief Description VAU 01.1U The VAU 01.1U is a UPS (Uninterruptible Power Supply), which provides power to the connected device for a limited time if the supply voltage fails (DC 24 V).
6/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface System Presentation Permitted Devices The following permitted devices can be connected to the VAU 01.1U: ● Control cabinet PC Rexroth IndraControl VPB 40.3 ● Panel PC Rexroth IndraControl VPP 16.3/40.3/60.3 ●...
In such cases, the guarantee and the right to payment of dam‐ ages resulting from unintended use are forfeited. The user alone carries all responsibility of the risks. Before using Bosch Rexroth products, the following requirements must be met to ensure intended use of the products: ●...
Operation under water, extreme tempera‐ ture fluctuations or extreme maximum temperatures is prohibited. ● the intended applications have not expressly been allowed by Bosch Rexroth. Please read the information given in the general safety instruc‐ tions!
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 9/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Definitions of Terms Application Documentation Application documentation comprises the entire documentation used to in‐...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 11/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls gy". If this is not the case, they are excluded. Functional safety is a safe‐ ty concept in which measures of risk reduction for personal safety de‐...
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12/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls ● Risk of burns by hot housing surfaces! ● Risk of injury by improper handling! Injury by crushing, shearing, cutting, hitting! ●...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 13/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls Instructions with Regard to Specific Dangers 3.3.1 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and con‐...
Protective extra-low voltage is used to allow connecting devices with basic in‐ sulation to extra-low voltage circuits. On components of an electric drive and control system provided by Bosch Rexroth, all connections and terminals with voltages between 5 and 50 volts are PELV ("Protective Extra-Low Voltage") systems.
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 15/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls 3.3.3 Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of connected motors. Some common examples are: ●...
16/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls ● Additionally secure vertical axes against falling or dropping after switch‐ ing off the motor power by, for example, –...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 17/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls ● Do not touch hot surfaces of, for example, braking resistors, heat sinks, supply units and drive controllers, motors, windings and laminated cores! ●...
18/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls Environmental protection and disposal! The batteries contained in the product are considered dangerous goods during land, air, and sea transport (risk of explosion) in the sense of the legal regula‐...
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DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 19/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Safety Instructions for Electric Drives and Controls WARNING In case of non-compliance with this safety instruction, death or serious injury could occur. CAUTION In case of non-compliance with this safety instruction, minor or moderate in‐...
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20/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 21/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Technical Data Technical Data Degree of Protection and Weight Degree of protection IP 20 Weight 3.5 kg Fig.4-1: Degree of protection and weight Input Voltage and Output Voltage 4.2.1...
22/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Technical Data Ambient Conditions In operation Transport Storage Ambient tempera‐ +5 °C to +45 °C -20 ℃ to +60 ℃ -20 ℃ to +60 ℃ ture Maximum tempera‐...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 23/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Technical Data Standard Meaning EN 61558-2-6 Transformer for 24 V power supply unit, protective separa‐ tion EN 60664-1 Overvoltage category II EN 60 529 Degrees of protection (including housings and installation...
24/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Technical Data The standard EN 60204-1 (safety of machinery, general requirements on the electrical equipment of the machines) can be used for the electrical equip‐ ment of the machines.
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 25/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Dimensions, Mounting and Dismounting Dimensions, Mounting and Dismounting Task Target This chapter contains information on dimensions and describes how to mount and dismount the VAU 01.1U. Requirement ●...
26/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Dimensions, Mounting and Dismounting ● The LED displays must not be covered. ● Provide the following minimum distances for installation and sufficient cooling: – To the bottom side 50 mm –...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 27/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Dimensions, Mounting and Dismounting Possible personal injury and material damage CAUTION due to a VAU 01.1U that loosens from the mounting rail caused by insufficient fastening. Fasten the VAU 01.1U on a stable mounting rail. A mounting rail which is not stable enough can deform during transport, and therefore the VAU 01.1U can...
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28/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 29/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Operating and Display Components Task Target This chapter provides an overview of the LED operating and error displays. It contains more information on the F1 fuse. It provides detailed information on the functioning and timing of the S1 rotary switch so that the device can be operated conveniently and can be adapted individually to your requirements.
30/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components 6.2.2 Overview of the LEDs for Operating and Error Display On the front panel of the VAU 01.1U five LEDs are arranged to display the device states.
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 31/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Designa‐ Meaning Measure tion Batt. LED lights Battery is either discharged, ● Keep the UPS switched red (more not connected or fuse F1...
32/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Rotary Switch S1 6.4.1 Position of S1 Rotary Switch Fig.6-3: Position of S1 rotary switch 6.4.2 General Information The switch position is in the delivery status "1".
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 33/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Switch position UPS time 5 seconds 60 seconds 120 seconds 180 seconds Fig.6-4: Switch position 0 to 3 Switch position 4 to 7 (for commis‐...
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34/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Switch time > 120 seconds Switch position 2; UPS time approx. 120 s "Shutdown Delay remaining time Computer Time" (is set in the...
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DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 35/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components "not" signaled to the connected PC. Firstly, after this time delay has expired, UPS operation is signaled to the connected PC. As soon as the UPS time "t "...
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36/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Switch position S1 UPS time "t" 5 seconds 60 seconds 120 seconds 180 seconds 5 seconds 60 seconds 120 seconds 180 seconds Fig.6-13:...
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DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 37/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Operating and Display Components Switch position S1 UPS time "t" 120 seconds 180 seconds Fig.6-17: Switching on, switching off and and switching on again for switch posi‐...
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38/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 39/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Interfaces and Wiring Task Target This chapter contains an overview of the interfaces. Additionally, this chapter informs how to wire the power connection and which cable lines and cross- sections have to be taken into consideration.
40/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring 7.2.2 Overview of the Connections Designa‐ Connection type Connector type (in‐ Mating connector or cable tion at the tegrated) (from outside) housing X1S1 Voltage...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 41/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Voltage Connection 7.3.1 General Information The 24 V supply voltage is connected to the X1S1 interface; the 24 V output voltage is provided at the X1S2 interface.
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42/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Wiring 230 V Fig.7-4: Wiring of the DC 24 V power connection to the VAU 01.1U at 230 V voltage supply of the 24 V power supply unit...
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DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 43/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Wiring 400 V Fig.7-5: Wiring of the DC 24 V power connection to the VAU 01.1U at 400 V voltage supply of the 24 V power supply unit...
44/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring 7.3.3 Wiring of the VAU 01.1U, Cable Lengths and Cable Cross-Sections X1S1 X1S2 X1S1 (X10) 24 V power supply unit XUSB XUSB In Fig.7-6: Wiring the VAU 01.1U...
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DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 45/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Malfunctions Malfunctions due to insufficient shielding! NOTICE Use only shielded cables and metallic or conductive connector or coupling covers with large-area shield support. Malfunctions due to too long cables! NOTICE Use short USB cables, if possible.
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46/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Interfaces and Wiring Function Data + USB ground Fig.7-11: Pin assignment of the XUSB In connector...
Verify that lines and cables are not broken or squeezed. Replace damaged parts immediately. The used batteries are recyclable and can be returned to Bosch Rexroth after replacement. They must not be disposed in the standard household refuse! Batteries can cause fire, explosions or chemi‐...
Fire or explosion hazard by use of wrong bat‐ DANGER tery types! Replace the battery only by a battery type permitted by Bosch Rexroth. Fire, explosions or burns due to wrong bat‐ DANGER tery treatment! The battery must not be charged externally, opened, heated over 80 °C and burnt.
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DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 49/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Maintenance, Storage and Transport ● Loosen the connector, with which the battery is connected. Loosen the connector by pressing the release at the plug housing, see (1) fig.
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Attach the new battery by using the four original M3 screws. A lon‐ ger screw might damage the housing of the battery. ● Observe that only a battery which is permitted by Bosch Rexroth is installed, e. g. the battery "AKKU24V/2,5Ah" (Bosch Rexroth parts number: 1070923287).
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 51/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Maintenance, Storage and Transport Battery damage due to inadequate screws. NOTICE Use the original screw only. A longer screw might damage the housing of the battery. Possible data loss due to an uncharged bat‐...
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52/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 53/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Ordering Information Ordering Information Type Designation Code The VAU 01.1U is available according to the following type designation code. Fig.9-1: Type designation code for VAU 01.1U This documentation describes only the uninterruptible power sup‐...
54/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Ordering Information Accessories Battery Order code Parts number Description AKKU 24V/2,5Ah 1070923287 Battery SUP-M01-ENDHAL‐ R911172352 End clamp (2 pieces) TER/PA Fig.9-2: Order data, battery USB connecting cables with in‐...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 55/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Environmental Protection and Disposal Environmental Protection and Disposal 10.1 Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
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56/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.
57/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Service and Support Service and Support The Bosch Rexroth service helpdesk at out headquarters in Lohr, Germany, and our worldwide service provide 24/7 support and assistance. Worldwide service hot‐ Helpdesk line...
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58/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 59/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Glossary VAU 01.1U Glossary VAU 01.1U Shutdown Delay Time (= Control time) The "Shutdwon Delay Time" is the time which the shutdown of the connected PC is delayed, which is set in the UPS-NT software. The user can backup the data during this time.
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60/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface...
DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 61/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Index Index Accessories............54 Housing dimensions..........25 Accumulators............55 Air pressure............22 Ambient conditions..........22 Input voltage............21 Ambient temperature.......... 22 Input voltage and output voltage......21 Installation Mounting notes ..........
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62/63 Bosch Rexroth AG DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Rexroth IndraControl VAU 01.1U UPS with USB interface Index ...Rotary switch S1 Testing the battery..........51 Timing ............ 32, 33 Timing behavior..........33 Rotary Switch S1 Transporting the ..........51 Position ............32 Type designation code........53 S1................
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DOK-SUPPL*-VAU*01.1U**-PR03-EN-P Bosch Rexroth AG 63/63 Rexroth IndraControl VAU 01.1U UPS with USB interface Notes...
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Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 (0)93 52-40-0 +49 (0)93 52-48 85 www.boschrexroth.com/electrics Printed in Germany R911323872 DOK-SUPPL*-VAU*01.1U**-PR03-EN-P...