Evco EV3 200 WEB Manual

Evco EV3 200 WEB Manual

Controller - gateway for a network of up to 10 devices
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EV3 200 WEB
Controller - Gateway for a network of up to 10 devices
WARNING
Read and fully understand
user manual before using
this device.
Failure to follow these
instructions can reslut in
death, serious injury.

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Summary of Contents for Evco EV3 200 WEB

  • Page 1 EV3 200 WEB Controller - Gateway for a network of up to 10 devices WARNING Read and fully understand user manual before using this device. Failure to follow these instructions can reslut in death, serious injury.
  • Page 2: Table Of Contents

    1.2 FEATURES ..............................7 1.3 ACCESSORIES ............................7 2. TECHNICAL SPECIFICATIONS ...................... 8 2.1 TECHNICAL SPECIFICATIONS ......................8 2.1.1 EV3 200 WEB ..............................8 2.2 I/O FEATURES ............................8 2.2.1 EV3 200 WEB ..............................8 3. MECHANICAL ASSEMBLY ......................10 3.1 BEFORE STARTING ..........................10 3.2 INFORMATION ON INSTALLATION AND THE ENVIRONMENT ............10...
  • Page 3 8.1.3  Configuration diagram when using a PC with connection via Ethernet..........34 8.2 FIRST CONFIGURATION ........................34 8.2.1  Configuration using a PC ..........................34 8.2.2  Configuration using a smartphone or tablet ..................37 9. REGULATION PARAMETERS ......................40 9.1 TABLE OF REGULATION PARAMETERS ....................40 10. DIAGNOSTICS ..........................45 10.1 TABLE OF ALARMS ..........................45 1143W24E4.00 · EV3 200 Web | 3 | 03/2021...
  • Page 4: Important Information

    IMPORTANT INFORMATION Liability and residual risks EVCO assumes no liability for any damage caused by the following (by way of example; this is not an exhaustive list): •  I nstallation/useforpurposesotherthanthosespecifiedand,inparticular,notadheringtothesafetyprovisionssetout by current regulations in the country in which the product is installed and/or contained in this manual;...
  • Page 5: Important Safety Information

    NOTICE indicates a situation not related to physical injuries but which,ifnotavoided, could damage the equipment. N.B. T hemaintenance,repair,installationanduseofelectricalequipmentmustonlybeentrustedtoqualifiedpersonnel. QUALIFIED PERSONNEL Only suitably trained and experienced personnel capable of understanding the content of this manual and all documentation regardingtheproductareauthorisedtoworkonandwiththisequipment.Furthermore,thepersonnelmusthavecompleted coursesinsafetyandmustbeabletorecogniseandpreventtheimplieddangers.Thepersonnelmusthavesuitabletraining, knowledgeandexperienceatatechnicallevel,andbecapableofanticipatinganddetectingpotentialriskscausedbyusing theproduct,aswellaschangingthesettingsandmodifyingthemechanical,electricandelectronicequipmentfortheentire systeminwhichtheproductisused.Allpersonnelworkingonandwiththeproductmustbeentirelyfamiliarwiththerelevant standardsanddirectives,aswellassafetyregulations. 1143W24E4.00 · EV3 200 Web | 5 | 03/2021...
  • Page 6: Safety Information Relating To The Product

    • Do not use this equipment in safety-critical machine functions. • Donotdisassemble,repairormodifythisequipment. • Do not connect wires to unused terminals and/or to terminals labelled “No connection “(N.C.)”. 1143W24E4.00 · EV3 200 Web | 6 | 03/2021...
  • Page 7: Introduction

    1. INTRODUCTION 1.1 DESCRIPTION EVCO EV3 200 Web controllers remotely monitor up to 10 EPoCA-compatible controllers on the EPoCA cloud via the on-board Ethernet and RS-485 serial ports. EV3 200 WebiscompliantwithHACCPregulationsforfoodsafetyduringfoodprocessing. 1.2 FEATURES The main features of EV3 200 Web are: •...
  • Page 8: Technical Specifications

    Use metal casings to improve the immunity of the EV3 200 WEB system to electromagnetic fields. This equipment meets EU requirements as shown in the tables below. WARNING MALFUNCTIONING OF THE EQUIPMENT Do not exceed the nominal values given in this section.
  • Page 9 10kΩ impedance Digital output features Default Description Load (at 250 Vac) Type of load Out1 Compressor SPDT 16A Resistive Out2 SPDT Resistive Out3 Fans SPDT Resistive Out4 Not configured SPDT Resistive 1143W24E4.00 · EV3 200 Web | 9 | 03/2021...
  • Page 10: Mechanical Assembly

    • Before applying voltage to the equipment: • Makesureallprotectiveelements,suchascovers,hatchesandgrilles,arefittedand/orclosed. • Checkallwiringconnections. Thisdevicewasdesignedtooperateinnon-hazardousenvironments,excludingapplicationsthatgenerate,orcouldpotentially generate,hazardousatmospheres.Onlyinstallthisdeviceinareasandforapplicationswhicharereliablyfreefromhazardous atmospheres. DANGER RISK OF EXPLOSION • Only install and use this deviceinsitesthatarenotatrisk. • Donotinstallorusethisdeviceinapplicationswhicharecapableofgeneratinghazardousatmospheres,suchas applications that use flammable refrigerants. 1143W24E4.00 · EV3 200 Web | 10 | 03/2021...
  • Page 11: Dimensions

    • Do not connect wires to unused terminals and/or to terminals labelled “No connection “(N.C.)”. 3.3 DIMENSIONS mm (in.) Fig. 1. Dimensions EV3 200 Web 3.4 INSTALLATION mm (in.) Fig. 2. Installation EV3 200 WEB 1143W24E4.00 · EV3 200 Web | 11 | 03/2021...
  • Page 12: Minimum Distances

    3.4.1 Minimum distances mm (in.) 40 (1.57) 40 (1.57) Fig. 3. Minimum installation distances EV3 200 Web 1143W24E4.00 · EV3 200 Web | 12 | 03/2021...
  • Page 13: Electrical Connections

    2 x 0.2…1.5 2 x 0.25…1 24…14 24…14 22...14 22...14 2 x 24…18 2 x 24…16 2 x 22…18 2 x 20...16 Fig. 4. Suitable wiring for power supply and I/O SELV 1143W24E4.00 · EV3 200 Web | 13 | 03/2021...
  • Page 14: Permitted Lengths Of Wiring

    Digital input ID3 (if P4=0) 9-10 Probe input Pb3 (if P4≠0) LD3 Red StaysonwithEthernetlink-up 11-10 AnalogueinputPb1 (Temperature) LD4 Green Stays on with Ethernet activity 12-10 AnalogueinputPb2 (Evaporator) LEDs off: No communication 1143W24E4.00 · EV3 200 Web | 14 | 03/2021...
  • Page 15: User Interface

    5. USER INTERFACE 5.1 INTERFACE Fig. 6. EV3 200 Web user interface 5.2 TOUCH KEYS Adescriptionofthetouchkeysisgivenbelow: Key... Press and release to... Press for at least 3 seconds to... • Scroll up through values Activatemanualdefrost • Move within a menu • Scroll down through values AccesstheFNCfunctionsmenu(functionsactivatedbykey) •...
  • Page 16: Controller Operation

    Withthekeypadunlocked,touchandreleasethe keytoaccessthesetpointmenu.Scrollthevalueswiththe keysandtouch to confirm the setpoint value. Fig. 11. Accessing the setpoint menu Fig. 12. Changing the setpoint 5.4.4 Activating manual defrost Withthekeypadunlocked,touchthe keyforatleast3secondstoactivatemanualdefrost.Thedefrosticonwillcomeon.To deactivate,switchthedeviceoffandthenonagain. Fig. 13. Activating manual defrost 1143W24E4.00 · EV3 200 Web | 16 | 03/2021...
  • Page 17: Functions That Can Be Activated By Key

    5.4.6 Activating the AUX digital output by key Withthekeypadunlocked,touchandreleasethe keytomanuallyactivatetheAUXdigitaloutput.TheAUXiconwillcome Fig. 14. Activating the AUX output by key 5.4.7 Accessing the parameters Withthekeypadunlocked,touchthe keyforatleast3secondstoaccessandchangetheparameters.ThecodePA will appear. Touch the keytoenterthepassword,scrollingwiththe keysandconfirmingwiththe key;thenusethe keystoscrollthelistofparameters. Fig. 15. Accessing the parameters 1143W24E4.00 · EV3 200 Web | 17 | 03/2021...
  • Page 18: Defrost

    The controller begins counting the operating hours from when the device is switched on. If d0 >0 and d8=0,oncetimed0 has elapsed,thedevicecarriesoutdefrostofthedurationofd3. The d0 count is set to zero (and restarts) every time defrost starts up. Fig. 16. Modular defrost: Hours device ON 1143W24E4.00 · EV3 200 Web | 18 | 03/2021...
  • Page 19: Defrost With Hours Compressor On

    N.B.: if d8=3,themaximumintervalisconsidered. Defrost interval count mode. 2 = Hours evaporator temperature < d9; 0...4 Evaporation threshold for automatic count of defrost intervals. °C/°F -99.0...99.0 Operation [°C/°F] Fig. 18. Modular defrost: Evaporator temperature 1143W24E4.00 · EV3 200 Web | 19 | 03/2021...
  • Page 20: Adaptive Defrost

    • The temperature read by Pb2 goes below the ideal temperature calculated of a threshold d19. End of calibration Calibration Normal work SP+r0 Ideal evaporator temperature (TEi) A+B+C+...+x = d18 Fig. 19. Modular defrost: Adaptive - start defrost due to time 1143W24E4.00 · EV3 200 Web | 20 | 03/2021...
  • Page 21: Modular Defrost: In Real Time (Rtc)

    ----,0...23 Hd5 Defrost 5 activation time. “- - - -"=Disabled. ----,0...23 Hd6 Defrost 6 activation time. “- - - -"=Disabled. ----,0...23 Hr0 Activatetheclock.0 = No; 1 = Yes. Operation Fig. 21. Modular defrost: In real time (RTC) 1143W24E4.00 · EV3 200 Web | 21 | 03/2021...
  • Page 22: Standard Defrost

    2 = When compressor stops. d2 Evaporator temperature above which defrost with evaporator probe terminates (Pr3 = 5). °C/°F -99.0...99.0 d3 Defrost duration. 0...99 d7 Evaporator dripping time after defrost. 0...15 1143W24E4.00 · EV3 200 Web | 22 | 03/2021...
  • Page 23 Fig. 22. Defrost with electrical heaters - End of defrost due to temperature End of Defrost defrost request Fig. 23. Defrost with electrical heaters - End of defrost due to maximum time 1143W24E4.00 · EV3 200 Web | 23 | 03/2021...
  • Page 24: Defrost With Cycle Reversed (Hot Gas)

    Evaporator dripping time after defrost. 0...15 d15 Compressor ON consecutive time before hot gas defrost. 0...99 Defrost request End of defrost Fig. 24. Defrost with cycle reversed - End of defrost due to temperature 1143W24E4.00 · EV3 200 Web | 24 | 03/2021...
  • Page 25 End of Defrost defrost request Fig. 25. Defrost with cycle reversed - End of defrost due to maximum time 1143W24E4.00 · EV3 200 Web | 25 | 03/2021...
  • Page 26: Defrost When Compressor Stops

    2 = When compressor stops. d3 Defrost duration. 0...99 d7 Evaporator dripping time after defrost. 0...15 Defrost End of request defrost Fig. 26. Defrost with cycle reversed - End of defrost due to maximum time 1143W24E4.00 · EV3 200 Web | 26 | 03/2021...
  • Page 27: Regulators

    Regulation in the neutral zone is activated if r11≠0(ifr11<0,theneutralzoneisactivatedwithaheatingrequest). °C/°F Setpoint + r0 Setpoint Setpoint - u7 + 2° Setpoint - u7 Fig. 28. Operation of temperature regulator in the neutral zone 1143W24E4.00 · EV3 200 Web | 27 | 03/2021...
  • Page 28: Compressor

    °C/°F 0...199 C7 Condensertemperatureabovewhichthecompressorlockedalarmsounds,onceC8 time has elapsed. °C/°F 0...199 C8 DelayinactivationofcompressorlockedalarmduetothresholdC7 being exceeded. 0...15 C10 Compressor days for maintenance. days 0...990 C11 Second compressor switch-on delay from first compressor switch-on. 0...240 1143W24E4.00 · EV3 200 Web | 28 | 03/2021...
  • Page 29: Operating Diagrams

    Normal compressor operation Compressor Compressor request Setpoint + r0 Setpoint Fig. 29. Normal compressor operation Compressor operation with alarm probe Setpoint + r0 Pr1 Alarm Setpoint Fig. 30. Operation with compressor alarm probe 1143W24E4.00 · EV3 200 Web | 29 | 03/2021...
  • Page 30: Double Compressor

    Compressor 2 is activated after a delay C11 from compressor 1 switch-on. Ifactive,compressor2usesthe: • Setpoints; • Differentials; • Delays and • Protections set for compressor 1. 7.4.1 Operating Diagram Setpoint + r0 Setpoint Fig. 31. Normal compressor 2 operation 1143W24E4.00 · EV3 200 Web | 30 | 03/2021...
  • Page 31: Evaporator Fans

    7.5.4 Fan operation during dripping Duringdripping,theevaporatorfansstayoffforthetimesetbyd7.AfurtherdelayofF3 may be set when the evaporator fans areactivatedafterdripping.Inthiscase,thefansareactivatedafterF3 has elapsed. Par. Description Range d7 Evaporator dripping time after defrost. 0...15 F3 Maximum time evaporator fans off after dripping. 0...15 1143W24E4.00 · EV3 200 Web | 31 | 03/2021...
  • Page 32: Condenser Fans

    HE2 Manual energy saving duration. 0...999 H01 Daily start time of energy saving temperature. 0...23 H02 Duration of daily energy saving. 0...24 Setpoint + r4 Setpoint Fig. 33. Operation in energy saving function 1143W24E4.00 · EV3 200 Web | 32 | 03/2021...
  • Page 33: Remote Communication Configuration

    8. REMOTE COMMUNICATION CONFIGURATION 8.1 INTRODUCTION EV3 200 Web can be configured to connect with EPoCA in two different ways: •  F romaPC (Windows only) through EPoCA.exe (online/offline) which can be downloaded from the website: https:/ /www.evco.it/assets/doc/EVCO-EV3200Web_configurator_for_EPoCA.zip • Fromasmartphone/tablet using the EVLink Wi-Fi app.
  • Page 34: Configuration Diagram When Using A Pc With Connection Via Ethernet

    Erase Config. Cancels current configuration Save Config. Saves current configuration Upload Plantfile Uploads a previously saved plant file Export Plantfile Saves the plant file in a folder chosen by the user 1143W24E4.00 · EV3 200 Web | 34 | 03/2021...
  • Page 35 5. Setthedate,timeandlocaltimeusedandpressNext; 6. Set the name of the controllers connected via RS-485 to EV3 200 Web and press Next; EPOCA EPOCA Prev Next Prev Next 2. Date and Time 3. Controllers Day, NN MM YYYY hh:mm:ss Autoaddress Com1 Daylight saving time Addr.
  • Page 36 Keep your access credentials in a safe place. Contact your sales channel if your access credentials are wrong or have been lost. 5. Setthedate,timeandlocaltimeusedandpressNext; 6. Set the name of the controllers connected via RS-485 to EV3 200 Web and press Next; EPOCA EPOCA...
  • Page 37: Configuration Using A Smartphone Or Tablet

    Fig. 44. Selecting the type of IP address and end of configuration 8.2.2 Configuration using a smartphone or tablet To configure EV3 200 Web using a smartphone or tablet follow these steps: 1.  M akesuretheEVLink Wi-Fi app has been downloaded to the smartphone or tablet (otherwise download it from: •...
  • Page 38 4. Controllers Device name Date Configure Serial code Time Firmware information Daylight saving time Pacific SET DATE AND TIME PREV NEXT PREV NEXT Fig. 48. Configuring the device, date and time 1143W24E4.00 · EV3 200 Web | 38 | 03/2021...
  • Page 39 8. Set the name of the controllers connected via RS-485 to EV3 200 Web and touch Next; 9. SetthetypeofIPaddressofthenetworkandtouchNext; ? ? ? Plant name Plant ID 4. Controllers 5. IP Address 5. IP Address 6. End configuration Assign IP *...
  • Page 40: Regulation Parameters

    Heating/Cooling regulation. 0 = Cooling; 1 = Heating. r6 Setpoint offset in over-cooling/over-heating. °C/°F 0.0...99.0 r7 Duration of over-cooling/over-heating. 0...240 Downkeyadditionalfunction 0 = Disabled; 0...2 1 = Over-cooling/over-heating; 2 = Energy saving. 1143W24E4.00 · EV3 200 Web | 40 | 03/2021...
  • Page 41 °C/°F -10.0...10.0 -2.0 temperature). ALARM Group Select value for high/low temperature alarms 0 = Regulation temperature; 0...2 1 = Evaporator temperature; 2 = Probe Pb3 temperature. A1 Lowtemperaturealarmthreshold. °C/°F -99.0...99.0 -10.0 1143W24E4.00 · EV3 200 Web | 41 | 03/2021...
  • Page 42 Door closed consecutive time for energy saving. 0...999 i13 Number of door openings for defrost. 0 = Disabled. 0...240 i14 Door open consecutive time for defrost. 0 = Disabled. 0...240 1143W24E4.00 · EV3 200 Web | 42 | 03/2021...
  • Page 43 PAS Level2passwordtoaccessparameters(installer). -99... 999 PA1 EVlink/EVConnectuserpassword(notenteredondevice). -99... 999 PA2 EVlink/EVConnectservicepassword(notenteredondevice). -99... 999 CLOCK Group Hr0 Enableclock.0 = Disabled; 1= Enabled. REMOTE COMMUNICATION Group BLE Reserved. Do not change. rE0 Recording interval. 0...240 1143W24E4.00 · EV3 200 Web | 43 | 03/2021...
  • Page 44 5 = Value of all the probes. MODBUS CONFIGURATION Group LA MODBUS protocol controller address. 0...247 MODBUS transmission speed (baud rate). 0 = 2400; 1 = 4800; baud 0...3 2 = 9600; 3 = 19200. 1143W24E4.00 · EV3 200 Web | 44 | 03/2021...
  • Page 45: Diagnostics

    • Checki5 and i6 Defrost terminated due Defrost timeout • Code dFd displayed • Touchanykey to timeout and not to alarm • No effect on regulation • Checkd2,d3 and d11 reaching temperature d2 1143W24E4.00 · EV3 200 Web | 45 | 03/2021...
  • Page 46 The customer (manufacturer, installer or end user) assumes all responsibility for the configuration of the device. EVCO accepts no liability for any possible errors in this document and reserves the right to make any changes at any time without prejudice to the essential functional and safety features of the equipment.

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