Page 1 Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new owner's familiarize themselves with the KIOTI DK4510 / DK5010 / DK5510, it is the policy of KIOTI tractor to provide an owner's manual which includes helpful information about tractor safety, operation and mainte- nance.
Page 2 ISO 3600 EU STANDARDS This manual was compiled in compliance with the ISO 3600, standards and the instructions contained here comply with the requirements of the Machinery Directive 2010/52/EU in force in the European Community. For tractors sold or used outside the European Community, local laws will prevail.
Page 3 TABLE OF CONTENTS SAFETY PRECAUTIONS ........ PRECAUTIONS BEFORE OPERATION ..SPECIFICATIONS ..........DESCRIPTION OF OPERATING SYSTEM ..SECTION OPERATION ............ 3- POINT HITCH IMPLEMENT OPERATION ..MAINTENANCE ..........STORAGE AND DISPOSAL ......TROUBLESHOOTING ........INDEX............... TD200(DK4510,5010,5510-SA)-동남아향-3 3 2017-02-07 오전 8:24:10...
Page 4: Table Of Contents
TABLE OF CONTENTS SAFETY PRECAUTIONS ........1-1 TRaCTOR SERIaL nUMBER ......... 2-2 EnGInE SERIaL nUMBER ..........2-2 PRECAUTIONS BEFORE OPERATION ....1-2 TRanSMISSIOn nUMBER ..........2-2 GEnERaL PRECaUTIOnS ..........1-2 ESSENTIAL REPLACEMENT PARTS ..... 2-4 PRECAUTIONS DURING OPERATION ....1-6 OILS anD FLUIDS ............2-4 WhEn DRIvInG ThE TRaCTOR .........
Page 5 TABLE OF CONTENTS FUNCTION DESCRIPTION AND OPERATING TIPS ..4-1 SInGLE BRaKE LIGhT ..........4-14 EnGInE OIL PRESSURE WaRnInG LaMP ....4-15 EXTERIOR vIEW ............4-3 BaTTERY ChaRGE WaRnInG LaMP ......4-15 PaRKInG BRaKE WaRnInG LaMP ......4-16 SWITCHES ............... 4-4 GLOW PLUG InDICaTOR ..........
Page 6 TABLE OF CONTENTS OnE-TOUCh LIFTInG/LOWERInG LEvER hOW TO DRIvE .............. 5-9 (IF aPPLICaBLE) ............4-26 hOW TO FOLD ThE ROPS .......... 5-13 LIFTInG aRM (LOWER LInK) SPEED COnTROL hOW TO RaISE ThE ROPS TO UPRIGhT POSITIOn ... 5-14 KnOB ................. 4-27 PaRKInG ...............
Page 7 TABLE OF CONTENTS aDJUSTMEnT OF TOP LInK ......... 6-5 ChECKInG COOLanT LEvEL (F) ........ 7-13 aDJUSTMEnT OF ChECK LInK ........6-5 CLEanInG GRILL, RaDIaTOR SCREEn (G) ....7-13 DISMOUnTInG ThE IMPLEMEnT ......... 6-6 ChECKInG BRaKE anD CLUTCh PEDaLS (h) ..7-14 DRaWBaR anD TRaILER ..........
Page 8 TABLE OF CONTENTS ENGINE TROUBLESHOOTING ....... 9-2 POWER STEERInG LInE (aa) ........7-28 aDJUSTInG FROnT axLE PIvOT PIn (aD) ....7-29 TRACTOR TROUBLESHOOTING ......9-4 aDJUSTInG EnGInE vaLvE CLEaRanCE (aE) ..7-29 REPLaCInG aIR CLEanER FILTER (aF) ....7-29 INDEX..............10-1 FLUSh COOLInG SYSTEM anD ChanGInG COOLanT (aJ) ............
Page 9 SAFETY AND vEHICLE DAMAGE WARNING This manual includes information titled as WARNING, CAUTION, IMPORTANT and NOTE. These titles indicate the following: This indicates that a condition may result in harm, serious injury or death to you or other persons if the warning is not heeded.
Page 10 UNIvERSAL SYMBOLS various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list of the universal symbols and their meanings. Low Fuel Warning Light QT lamp hight Temperature Coolant Temperature Preheat Low Temperature Warning Light Parking Brake headlight-high Beam...
Page 11 SAFETY PRECAUTIONS PRECAUTIONS bEFORE OPERATION ...... 1-2 General precautions ............1-2 PRECAUTIONS dURINg OPERATION ....... 1-6 When drivinG the tractor ..........1-10 When parkinG the tractor ..........1-12 When operatinG the p.t.o ..........1-12 When usinG the 3-point hitch ........1-13 SAFETY PRECAUTIONS dURINg SERvICINg ..1-14 SAFETY PRECAUTIONS whEN USINg ThE lOAdER ..............
Page 12: Precautions Before Operation
dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 PRECAUTIONS bEFORE OPERATION gENERAl PRECAUTIONS a careful operator is the best opera- tor. most accidents can be avoided safety helmet by observing certain precautions. to help prevent accidents, use these fit clothes safety precautions, and pay attention to the job at hand.
Page 13 safetY precautions safetY precautions this tractor should be operated, ser- vice and repaired by a well-trained and skilled technician who is also aware of accompanying danger. it is necessary to follow any applicable accident prevention practices, general health and safety standards and traffic regulations.
Page 14 dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 T66O103a T66O104a T66O105a 9. never operate this tractor or 12. never start the engine while 16. all persons using the tractor any other agricultural equipment standing on the ground. should have knowledge of its while under the influence of alco- proper operation and should read 13.
Page 15 safetY precautions safetY precautions 20. for your safety ROPS with a seat belt is recommended for all applications. NOTE • always use seat belt when the tractor is equipped with a ROPS and CAb. never use the seat belt when tractor is not equipped with a ROPS.
Page 16: Precautions During Operation
dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 PRECAUTIONS dURINg OPERATION T55O116a H11O109a T66O108a 22. this cabin is not certified for 1. enter or leave the tractor leftward 2. avoid accidental contact with gear chemical proof, never operate griping hand rail on a fender.
Page 17 safetY precautions safetY precautions Td2O110a T66O109a T66O110a (1) height control hitch (2) towing hook 3. do not park your tractor on a steep 4. do not operate your tractor in 5. make sure that all pressure lines incline, and remember to shut off an enclosed building without the are tight before starting the tractor.
Page 18 dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 11. a safety chain will help control drawn equipment should it be accidentally separated from the draw-bar while transporting. using the proper adaptor parts, attach the chain to the tractor draw-bar support or other specified anchor locations.
Page 19 safetY precautions safetY precautions 15. do not leave implements and at- tachments in the raised position when the vehicle is stopped or unattended. 16. When using implements or at- tachments with your tractor you should first read their respective owner's manual. You should al- ways keep their safe operation procedures in mind.
Page 20: When Driving The Tractor
dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 whEN dRIvINg ThE TRACTOR T66O114a T66O115a TE1O481a (1) Brake pedal (l) (2) Brake pedal (r) (3) Brake lock 19. driving forward out of a ditch or 21. When working in groups, always (a) lock (B) unlock up steep inclines can cause the...
Page 21 safetY precautions safetY precautions 4. Observe all local traffic and safe- ty regulations. 5. turn the headlights on. dim them when meeting another ve- hicle. 6. drive at speeds that allow you to maintain control at all times. 7. do not apply the differential lock while traveling at road speeds.
Page 22: When Parking The Tractor
dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 whEN PARKINg ThE TRACTOR whEN OPERATINg ThE P.T.O 3. Before installing or using p.t.o driven equipment, read the man- ufacturer's manual and review the safety labels attached to the equip- ment.
Page 23: When Using The 3-Point Hitch
safetY precautions safetY precautions whEN USINg ThE 3-POINT hITCh wARNINg Ensure that implements and • attachments are properly in- stalled and that the tractor and implement PTO RPm ratings match. T66O122a te1o4c1a (1) 3-point hitch lowering speed knob (a) fast (B) sloW 1.
Page 24: Safety Precautions During Servicing
dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 SAFETY PRECAUTIONS dURINg SERvICINg T66O124a T66O125a T66O126a in order to service your tractor you 2. allow the tractor time to cool off 6. do not remove the radiator cap must park it on a flat level surface, set before servicing any part that may while the coolant is hot.
Page 25 safetY precautions safetY precautions NOTE • apply the jack lift to the lifting points according to the type of operation and follow the safety procedures given before. M55O114a M55O115a 7. if the tractor must be lifted for 10. Use floor jack of suitable capac- servicing, take it to a suitably ity and apply them at the centre equipped workshop.
Page 26 dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 T66O127a T66O128a T66O129a (1) cardboard (2) hydraulic line (3) magnifying Glass 12. When working with your trac- 14. tire mounting should be done by 17. make sure that wheel bolts have tors electrical components you qualified professionals, with the been tightened to the specified...
Page 27 safetY precautions safetY precautions Before pressurizing to the hy- draulic system, make sure that all connections are tight and that all line, pipes and hoses are free of damage. T66O130a T66O131a 19. fluid leaking from pinholes may 20. keep environmental pollution in be invisible.
Page 28: Safety Precautions When Using The Loader
dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 SAFETY PRECAUTIONS whEN USINg ThE lOAdER H11O103a H11O104a H11O102a 1. never let anyone get in the loader 2. do not stand under the lifted load- 3. the loader can be turned over if a and use the loader as a work- er or get close to it.
Page 29 safetY precautions safetY precautions H11O105a H11O106a H11O107a 4. never carry a big object with the 5. When attaching or detaching the 6. do not allow loader arms or attach- loader unless the correct imple- loader, fit parts which are con- ment to contact electrical power ment is attached.
Page 30 dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 ImPORTANT • ROPS (Roll Over Protective Structure), sun canopy are not a FOPS (Falling Object Protec- tive Structure). It never can protect the riders against falling objects. Avoid driving the vehicle into a dangerous area such as fall- C56O185a H11O108a...
Page 31: Safety Decal Maintenance
safetY precautions safetY precautions SAFETY dECAl mAINTENANCE dECAl mOUNTINg lOCATION Td2O101s TD200(DK4510,5010,5510-SA)-동남아향-21 21 2017-02-07 오전 9:24:23...
Page 32 dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 Td2O102s TD200(DK4510,5010,5510-SA)-동남아향-22 22 2017-02-07 오전 9:24:24...
Page 33: Decals
safetY precautions safetY precautions dECAlS (1) part no.: t4930-52481 (2) part no.: t4682-53552 (3) part no.: t4930-52351 wARNINg wARNINg dANgER flammables engage release stop the engine before fueling use diesel fuel only connecting hook make sure to interlock the left and right ●...
Page 34 dk4510 / dk5010 / dk5510 dk4510 / dk5010 / dk5510 (5) part no.: t2555-52141 (6) part no.: t4625-52351 (7) part no.: t2555-52262 WARNING Before starting and operating Know the operating and safety instructions in the operators manual and on the tractor.z Cear the area of bystanders.
Page 35: Cautions For Decal Maintenance
safetY precautions safetY precautions CAUTIONS FOR dECAl mAINTENANCE safety decals are attached to the ImPORTANT tractor for safe operation. make sure • If a decal is damaged or lost, to follow the instruction on the decals contact your local KIOTI deal- as well as the following instruction: er immediately to install a new CAUTION...
Page 36 memo mEmO TD200(DK4510,5010,5510-SA)-동남아향-26 26 2017-02-07 오전 9:24:26...
Page 37 PRECAUTIONS BEFORE OPERATION VEhIClE IdENTIFICATION NUmBER ......2-2 TRACTOR SERIAL NUMBER .............2-2 ENgINE SERIAL NUMBER ............2-2 TRANSMISSION NUMBER ............2-2 ESSENTIAl REPlACEmENT PARTS ......2-4 OILS ANd fLUIdS ..............2-4 fILTERS ..................2-4 BELTS ANd RUBBER pARTS.............2-5 OThER COMpONENTS .............2-5 TD200(DK4510,5010,5510-SA)-동남아향-1 1 2017-02-08 오전 8:01:18...
Page 38: Vehicle Identification Number
dK4510 / dK5010 / dK5510 VEhIClE IdENTIFICATION NUmBER TRANSmISSION NUmBER TRACTOR SERIAl NUmBER ENgINE SERIAl NUmBER TD2O201s TD2O202s TD2O203s (1) Tractor Serial Number plate (1) Engine Serial Number (1) Transmission Serial Number This number is to identify the vehicle, Engine identification plate is installed The transmission number is en- and its plate is attached on the front on the cylinder head cover.
Page 39 pRECAUTIONS BEfORE OpERATION Your dealer is interested in your new Tractor model Name:  tractor and has the desire to help you get the most value from it. After reading this manual thoroughly, you Tractor Serial No:  will find that you can do some of the regular maintenance yourself.
Page 40: Essential Replacement Parts
Engine oil Tier4 (With dpf) - ApI CJ grade above 9.7 (2.56) SAE 10W30, 10W40, 15W40 part No. Part daedong : UTf55 or 1 E6201-32443 Engine oil filter Shell : donax-Td, Transmission fluid Exxonmobil: Mobilfluid 424 43.0 (11.4) 2 T5710-38031 Hydraulic filter...
Page 41: Belts And Rubber Parts
pRECAUTIONS BEfORE OpERATION BElTS ANd RUBBER PARTS OThER COmPONENTS H11O206a H11O207a Belts, hoses and boots, which are- The battery condition is very impor- made of rubber, get weakened and tant for engine start performance cracked as they age.If these parts especially in winter.
Page 42 MEMO mEmO TD200(DK4510,5010,5510-SA)-동남아향-6 6 2017-02-08 오전 8:01:20...
Page 43: Specifications
SpecificationS General SpecificationS ........3-2 ExtErnal dimEnsions ............3-2 GEnEral spEcifications .............3-3 noisE lEvEls as pErcEivEd by thE opErator .....3-6 vibration lEvEls of thE tractor Exposition to vibrations ................3-7 DrivinG SpeeD table ..........3-8 implement limitationS .......... 3-9 thE larGEst implEmEnts allowablE ......3-9 TD200(DK4510,5010,5510-SA)-동남아향-1 1 2017-02-08 오전...
Page 44: General Specifications
dK4510 / dK5010 / dK5510 General SpecificationS external DimenSionS mm (in.) ropS moDel item DK4510 / DK5010 / DK5510 1. overall length (a1) 3,307 (130.2) 2. overall length (a2) 3,157 (124.3) 3. overall width (b) 1,596 (62.8) 4. overall height (c) 2,246 (88.5) 5.
Page 45: General Specifications
spEcifications General SpecificationS moDel item DK4510 DK5010 DK5510 model 4b243dl-a1 4b243dl-a 4b243dtl-a number of cylinders total displacement cc (cu) 2,435 bore and stroke mm (in.) 87 × 102.4 (3.4 × 4) Engine gross power kw (hp) 33.6 (45) 37.3 (50) 41 (55) Engine net power kw (hp)
Page 46 dK4510 / dK5010 / dK5510 moDel item DK4510 DK5010 DK5510 clutch dry single plate clutch front 2.06 - 26.6 (1.28 - 16.53) Ground speed (tire for agricultural) km/h (mph) rear 2.00 - 25.9 (1.24 - 16.09) four wheel drive mechanical brake wet disc type differential lock...
Page 47 spEcifications moDel item DK4510 DK5010 DK5510 from 24 in. (61 cm) behind 1,232 (2,716) max. lifting capacity kgf (lbs.) Under lower link 1,360 (2,998) number of External hydraulic valves 1 (2Ea) type independent rear pto shaft saE 1-3/8, 6 spline speed 540 / 750 min.
Page 48: Noise Levels As Perceived By The Operator
dK4510 / dK5010 / dK5510 noiSe levelS aS perceiveD by the operator the following tables give the noise level values, measured from the driver’s seat in instantaneous conditions in com- pliance with standards 2009/76/Ec(dba) - annex ii (without load) - and when driving by in compliance with standard 2009/63/Ec(dba).
Page 49: Vibration Levels Of The Tractor Exposition To Vibrations
spEcifications vibration levelS of the tractor expoSition to vibrationS WarninG the vibration level transmitted to the body as a whole depend on different parameters, some of them relat- • ing to the machine, others to the terrain and many specific for the operator. The prevailing parameters are the type of terrain or work surface and the ground speed.
Page 50: Driving Speed Table
dK4510 / dK5010 / dK5510 DrivinG SpeeD table km/h (mph) tire sizes 13.6-24 6pr (aG) ranGe main Shift Shift forward reverse 2.06 (1.28) 2.01 (1.25) 2.8 (1.73) 2.71 (1.68) low speed 4.7 (2.92) 4.62 (2.87) 6.5 (4.04) 6.30 (3.91) 8.0 (4.97) 7.81 (4.85) 10.8 (6.71) 10.5 (6.52)
Page 51: Implement Limitations
spEcifications implement limitationS the larGeSt implementS alloWable mm (in.) implement DeScription DK4510 / DK5010 / DK5510 remarKS 1. loader max. bucket width 1,676 (66) 2. backhoe with sub frame max. digging depth 2,280 (89.7) do not use 3 point hitch backhoe 3.
Page 52 MEMO memo TD200(DK4510,5010,5510-SA)-동남아향-10 10 2017-02-08 오전 8:08:59...
Page 53: Function Description And Operating Tips
Function description and operating tips exterior view ......... 4-3 engine oil pressure warning laMp .. 4-15 battery charge warning laMp ..4-15 switches ........... 4-4 parKing braKe warning laMp ..4-16 Mounting location ....... 4-4 glow plug indicator ......4-16 Key switch ..........
Page 54 Function description and operating tips one-touch liFting/lowering leVer (iF applicable) ....... 4-26 liFting arM (lower linK) speed control Knob ........4-27 7-pin socKet (optional) ....4-27 tires ............4-28 inFlation pressure ......4-29 tread............4-30 wheel torQue and direction ..4-33 additional weight (option) ....
Page 55: Exterior View
Function description and oper- Function description and operating tips exterior view td2O401s (1) seat (5) headlight (9) top link (13) lower link (2) steering wheel (6) rops (10) pto shaft (14) sun canopy (3) Fuel Filler port (7) turn signal lamp (11) lift rod (15) rear View Mirror (4) bonnet...
Page 56: Switches
dK4510 / dK5010 / dK5510 switches mounting location td2O403s (1) combination switch (2) hazard warning Flasher switch (3) Key switch (4) pto switch td2O402s TD200(DK4510,5010,5510-SA)-동남아향-4 4 2017-02-07 오전 9:32:50...
Page 57: Key Switch
Function description and operating tips Key switch oFF (b) started)  when the key switch is in the posi- the automatic preheating opera- tion "b," the engine and all electrical tion is informed by illumination of the devices in the vehicle are turned off. preheat indicator on the instrument However, flasher lights and turn sig- cluster.
Page 58: Combination Switch
dK4510 / dK5010 / dK5510 combination switch head light switch caution • stop the engine immediately if the oil pressure warning lamp does not go off after the engine is started. the engine may be severely damaged. • if the battery charge warning lamp does not go off after the engine is started, check the electrical systems, such as...
Page 59: Hazard Lamp Switch
Function description and operating tips hazard lamp switch turn signal light switch horn switch td2O407s td2O408s td2O409s (1) turn signal light switch (1) horn switch (1) hazard warning Flasher switch (a) right turn (b) left turn (a) on (b) oFF the turn signal lights are used when the horn switch can be operated this switch can be used to warn...
Page 60: Front Wheel Drive Lever
dK4510 / dK5010 / dK5510 Front wheel drive lever caution caution • if the hazard lamps are turned on to avoid accidents: for an extended period of time • do not activate the 4wd func- while the engine is stopped, the tion while driving on a road.
Page 61: Pto Switch (On / Off)
Function description and operating tips pto switch (on / oFF) caution PRESSING PRESSING to avoid personal injury and ac- cident: • b e f o r e d i s a s s e m b l i n g o r c l e a n i n g t h e p to s y s t e m , make sure that the pto switch is in the “oFF”...
Page 62: Instrument Cluster
dK4510 / dK5010 / dK5510 instrument cluster instrument cluster Features symbols on the instrument panel come on when the key switch is turned to the “on” position. (1) Fuel gauge 2 3 4 2 3 4 6 7 8 6 7 8 (2) water-in-fuel warning lamp (3) neutral indicator (4) turn signal lamp (lh)
Page 63: Tachometer/Hourmeter
Function description and operating tips tachometer/hourmeter eco pto Fuel gauge td2O416b td2O417b td2O418b (1) tachometer (2) hourmeter (1) 540 rpm (1) Fuel gauge e: empty F: Full the tachometer indicates the engine the pto speed can be selected as this gauge indicates the remain- rpm.
Page 64: Engine Coolant Temperature Gauge
dK4510 / dK5010 / dK5510 engine coolant temperature gauge warning caution if the low fuel level warning • • make sure to control the work lamp on the instrument cluster load so that the needle is not is illuminated, add fuel to the in the red zone.
Page 65: Water-In-Fuel Warning Lamp
Function description and operating tips water-in-Fuel warning lamp turn signal lamp 4wd indicator td2O430C td2O431C td2O422C when a certain amount of water (ap- operating the turn signal lamp switch this lamp indicates the activation of prox. 45 cc) is accumulated in the fuel left and right turns on the corre- the 4wd.
Page 66: Pto Indicator
dK4510 / dK5010 / dK5510 pto indicator single braKe light important • if driving with the brake pedal i n t e r l o c k r e l e a s e d ( u s i n g single brake) on a road or at a high speed, it can lead to a rollover.
Page 67: Engine Oil Pressure Warning Lamp
Function description and operating tips engine oil pressure warning lamp battery charge warning lamp caution • if the oil level is below the specified range, the engine can seize. • the engine can be severely damaged if driving or operat- ing the tractor with the engine oil warning lamp on.
Page 68: Parking Brake Warning Lamp
dK4510 / dK5010 / dK5510 parKing braKe warning lamp glow plug indicator engine checK lamp td2O427C td2O428C td2O429C when the parking brake is actuated, this indicates the operating condition this lamp indicates the current con- the lamp lights on. of the preheat system. in case the dition of the engine.
Page 69: Error Indicator
Function description and operating tips error indicator warning contact to local Kioti dealer. • note • some error codes may not be displayed depending on the model. td2O490C (1) display you can see the error code below on the lcd window for hour meter. when you found these on the lcd, please contact with Kioti dealer.
Page 70: Operating The Controls
dK4510 / dK5010 / dK5510 operating the controls (1) shuttle shift lever (2) hand throttle lever (3) parking brake lever (4) clutch pedal (5) brake pedal (lh) (6) brake pedal (rh) (7) Foot throttle (8) Main shift lever (9) range shift lever (10) lift position control lever (11) draft load control lever (12) one-touch lifting/lowering lever...
Page 71: Main Shift Lever
Function description and operating tips main shiFt lever range shiFt lever shuttle shiFt lever 1 1 1 1 1 1 1 1 1 td2O415s td2O416s td2O417s (1) Main shift lever (1) range shift lever (1) shuttle shift lever F: Forward driving r: reverse driving n: neutral Four speeds can be selected by...
Page 72: Clutch Pedal
dK4510 / dK5010 / dK5510 clutch pedal braKe pedal caution • make sure to operate the shut- tle shift lever only while the ve- hicle is stationary. otherwise, the vehicle may turn abruptly, resulting in a personal injury and transmission damage. 1 1 1 td2O418s td2O419s...
Page 73: Parking Brake
Function description and operating tips parKing braKe warning warning interconnect the left and right to avoid possible injury, death • brake pedals to avoid rollover or loss of property from a ma- or crash during driving or chine runaway: moving in or out of a field. with the engine off, the tractor •...
Page 74: Foot Throttle
dK4510 / dK5010 / dK5510 Foot throttle hand throttle lever caution • do not use the hand throttle lever while driving on the pub- 1 1 1 lic road. otherwise it can lead to an accident as it becomes hard to decelerate the tractor rapidly.
Page 75: Steering Wheel Adjustment
Function description and operating tips steering wheel adjustment diFFerential locK pedal caution • the differential lock should be 1 1 1 engaged only while the driving clutch is engaged. if the differ- ential lock pedal does not move when depressing it, try to de- press it again after releasing it.
Page 76: Seat Adjustment
dK4510 / dK5010 / dK5510 seat adjustment seat sliding seat belt warning always fasten the seat belt • when the tractor has rops properly. otherwise, never wear the seat belt. make sure that the seat belt • is not twisted. it cannot work properly, leading to a danger- ous situation.
Page 77: Position Control Lever
Function description and operating tips position control lever draFt control lever (iF applicable) the position control lever is used to adjust the height of implements on 1 1 1 the 3-point hitch ends. 1 1 1 the implement attached to the lifting arm can be lowered by pushing the lever while the implement is raised by pulling the lever.
Page 78: One-Touch Lifting/Lowering Lever (If Applicable)
dK4510 / dK5010 / dK5510 one-touch liFting/lowering lever (iF applicable) tivate the draft function at mid load caution and putting the lever into the “shal- 1 1 1 • after stopping the engine, low” position to activate the draft make sure that the one-touch function at light load.
Page 79: Lifting Arm (Lower Link) Speed Control Knob
Function description and operating tips liFting arm (lower linK) 7-pin socKet (optional) speed control Knob circuit color of wire turn signal (lh) spare ground turn signal (rh) tail light (rh) stop lamp td2O455A tail light (lh) (1) lowering speed control Knob (a) high speed (b) low speed warning...
Page 80: Tires
dK4510 / dK5010 / dK5510 tires warning do not disassemble or assem- • ble the tire. if it is necessary to disassemble/assemble the tire, let a qualified titan service person perform the work. t85O530A (A) Insufficient (B) Standard (c) excessive though the tire pressure is factory- set to the prescribed level, it naturally d slowly in the course of time.
Page 81: Inflation Pressure
Function description and operating tips inFlation pressure Always maintain the proper tire inflation pressure. Make sure the tire pressure note does not exceed the pressure recommended in the manual. • Keep the front tire pressure to maximum when using the front item tire sizes Inflation pressure...
Page 82: Tread
dK4510 / dK5010 / dK5510 tread td2O457A (1) bolt (2) rim bolt (3) rim (4) disc t46w031A When working on a field where c are linearly aligned, the tread should be ad- warning justed so that the tires do not cross over the c. also, it is necessary to increase the tread to prevent any accident when working on a slope or trailing.
Page 83 Function description and operating tips standard tread dimension (rear wheel) mm (in.) 13.6 - 24 (agricultural) < Standard > < Narrow Type > 49.25 (1,251) 1,251 (49.25) 1,141 (44.92) 44.92 (1,141) 1,155 (45.47) 44.92 (1,141) 1,141 (44.92) 45.47 (1,155) 1,265 (49.8) 1,265 (49.8) 49.8 (1,265) 49.8 (1,265)
Page 84 dK4510 / dK5010 / dK5510 mm (in.) mm (in.) 12.4 - 24 (agricultural) 14.9 - 24 (industrial) < Standard > < Narrow Type > 1,185 (46.65) 46.65 (1,185) 43.11 (1,095) 1,095 (43.11) 52.83 (1,342) 52.83 (1,342) td2O463A 50.98 (1,295) 1,295 (50.98) 1,221 (48.07) 48.07 (1,221) td2O462A...
Page 85: Wheel Torque And Direction
Function description and operating tips wheel torQue and direction Front wheel installation pattern Front tire specs and wheel rear wheel installation pattern bolt/nut torQue tire size (agri) 8-16 / 6pr tightening torque of wheel bolt (nut) 196~225 n·m 144.6~166.3 lbf-ft 20 ~ 23 kgf·m warning t85O535A...
Page 86: Additional Weight (Option)
dK4510 / dK5010 / dK5510 additional weight (option) rear tire specs and wheel additional Front weight if the front tires are excessively load- bolt/nut torQue ed, it becomes hard to steer the trac- tire size (agri) tor, the tires can be worn faster and 13.6-24 / 6pr the durability of the front axle can be deteriorated.
Page 87 Function description and operating tips components For additional Front weight additional rear weight (option) max. load 26 kg×6 pieces (344 lbs.) caution • additional weight might be needed for transporting heavy implements. • reduce the speed regardless of additional weight when H11O4E1A tE1O4E9A driving on a bumpy or rough...
Page 88 dK4510 / dK5010 / dK5510 important • attach only required amount of weight. • unnecessary weight can result in poor braking performance, rapid wear of the brake discs, shortened axle life, and in- crease in fuel consumption. H11O4E2b (1) rear weight (2) weight bolt (3) nut (4) spring washer...
Page 89: Operation
OPERATION PRE-OPERATION CHECK ........... 5-2 INITIAl OPERATION ............ 5-2 OPERATING THE ENGINE .......... 5-3 STARTING THE ENGINE ............5-3 SToppING THE ENGINE ............5-6 WARMING Up ................5-7 JUMp STARTING ................5-8 OPERATING THE TRACTOR ........5-9 HoW To dRIvE ................5-9 HoW To Fold THE RopS ............5-13 HoW To RAISE THE RopS To UpRIGHT poSITIoN ....5-14 pARkING ...................5-15 TURNING ..................5-16...
Page 90: Pre-Operation Check
dk4510 / dk5010 / dk5510 PRE-OPERATION CHECK INITIAl OPERATION CHECK ITEmS It is a good practice to know the con- • Walk around inspection. driving a new tractor at a high speed dition of your tractor before you start or under heavy load can affect its du- •...
Page 91: Operating The Engine
opERATIoN OPERATING THE ENGINE STARTING THE ENGINE WARNING NOTE To avoid accidents: • When the parking brake is en- gaged, the parking brake lamp be sure to read and under- • on the instrument cluster illu- stand the warning and cau- minates.
Page 92 dk4510 / dk5010 / dk5510 1 1 1 1 1 1 1 1 1 Td2o502S td2O418s (1) position control lever (1) clutch pedal (A) “doWN” 5. lower the attachment by pushing 6. Set the hand throttle lever to the Td2o501S the position control lever forward.
Page 93 opERATIoN It is normal that the charge warn- ing lamp and engine oil pressure warning lamps come on when the key is in “oN” position before the engine starts. WARNING Never operate the start motor • for more than 10 consecu- tive seconds as it consumes td2O503b td2O404s...
Page 94: Stopping The Engine
dk4510 / dk5010 / dk5510 STOPPING THE ENGINE CHECKING WARNING lAmPS 1. If the oil pressure warning lamp (2) WARNING does not go off in 4 to 5 seconds If driving the tractor for an ex- • after the engine is properly started, tended period of time with the stop the engine immediately and charge warning lamp ON, the...
Page 95: Warming Up
opERATIoN WARmING UP HOW TO WARm UP ENGINE(fOR It is recommended always to warm up mANUAl TRACTOR) WARNING the engine before driving in order to 1. Start the engine and run it at a low • Never touch the muffler or hot maintain the durability of the engine.
Page 96: Jump Starting
dk4510 / dk5010 / dk5510 JUmP STARTING HOW TO WARm UP ENGINE (fOR HyDRAUlIC SHUTTlE TRACTOR) WARNING 1. After starting the engine with the Warming up the engine ex- • clutch depressed, make sure that cessively increases fuel con- the shuttle lever is in its neutral po- sumption and affects the dura- sition and release the clutch pedal 1 1 1...
Page 97: Operating The Tractor
opERATIoN OPERATING THE TRACTOR HOW TO DRIvE 2. check the length of the jump cable 8. disconnect the black cable from and position another tractor near the negative battery terminals of the tractor with the discharged bat- both of the tractors. tery.
Page 98 dk4510 / dk5010 / dk5510 WARNING Do not wear the seat belt if • 1 1 1 the ROPS is not installed or folded down. Td2o504S H11o511A (1) Seat Belt (1) Brake pedals (lH/RH) (2) Brake pedal Interlock latch (A) depress 2.
Page 99 opERATIoN 1 1 1 1 1 1 Td2o505S Td2o506S td2O422s (1) parking Brake (2) Brake pedal (1) position control lever (1) Hand Throttle lever (A) depress (A) “Up” : Slow : Fast 4. If an implement is attached, push 5. Increase slowly the engine RpM 6.
Page 100 dk4510 / dk5010 / dk5510 CAUTION 1 1 1 • Never put your foot on the clutch pedal during driving. The 1 1 1 clutch disc can be rapidly worn. • m a k e s u r e t o o p e r a t e t h e clutch fast when disengaging it and slowly when engaging it.
Page 101: How To Fold The Rops
opERATIoN HOW TO fOlD THE ROPS CAUTION • It is very dangerous to drive with the ROPS folded. fold the ROPS only when there is abso- lutely no possibility for roll over. If the situation changes, raise the ROPS upright immediately. td2O512A td2O513A (1) knock Bolt...
Page 102: How To Raise The Rops To Upright Position
dk4510 / dk5010 / dk5510 HOW TO RAISE THE ROPS TO UPRIGHT POSITION CAUTION CAUTION To avoid accidents: To avoid accidents: • fix the mounting bolts firmly • make sure to set the ROPS up- and secure the frame with the right and fasten the seat belt knock bolt.
Page 103: Parking
opERATIoN PARKING 1. pull the parking brake lever (2) up WARNING with the brake pedals depressed fully to engage the pedals with the latch. The brake pad can be rapidly • If the braking force is insufficient, de- worn if you drive with the park- ing brake applied.
Page 104: Turning
dk4510 / dk5010 / dk5510 TURNING DRIvING ON SlOPE You should turn slowly by reducing ve- 1. please drive according to the con- ImPORTANT hicle speed. ditions of the slope at safe speed so that the engine is not under •...
Page 105: Precautions When Coming In And Out Of Work Field
opERATIoN PRECAUTIONS WHIlE DRIvING PRECAUTIONS WHEN COmING ON THE ROAD IN AND OUT Of WORK fIElD ImPORTANT • for a heavy load job, such as front end loader operation, use low speed of the range shift lever. Td2o516A T85o536A (1) Turn Signal lamp (RR) (2) Turn Signal lamp (FRT) 1.
Page 106: Loading Into And Unloading Out Of The Truck
dk4510 / dk5010 / dk5510 lOADING INTO AND UNlOAD- ING OUT Of THE TRUCK WARNING If the tractor is broken down • during driving on the road, move it to a safe place with flasher lights blinking. If not, it can cause personal injury.
Page 107: Precautions When Using Power Steering
opERATIoN PRECAUTIONS WHEN USING POWER STEERING 2. If you operate the steering wheel WARNING with the tractor loaded, using the When transporting the trac- implement or loader, the steering • tor with a truck, fix the trac- wheel operation can be somewhat tor firmly onto the truck and a little heavy.
Page 108 dk4510 / dk5010 / dk5510 NOTE NOTE WARNING The power steering system in this • Therefore, it is easy to control The center of gravity of the • tractor is a load reaction, full hy- the steering wheel during driving. tractor is higher compared to other common vehicles, draulic type.
Page 109: 3-Point Hitch Control Position Control
opERATIoN 3-POINT HITCH CONTROl POSITION CONTROl WARNING 1 1 1 If stopping the engine while • driving, the steering perfor- mance can become deterio- rated due to loss of hydraulic power, resulting in a severe accident. Never stop the en- gine while driving.
Page 110 dk4510 / dk5010 / dk5510 WARNING 1 1 1 If trying to lift an object with • excessive weight by the 3-point hitch while the tractor is not equipped with proper front suit case weights, the front wheels may be lifted instead, leading to roll over.
Page 111 opERATIoN DRAfT CONTROl (If APPlICAblE) the increase of the plowing depth while the draft control lever is set to the “Shallow” position, the plow- 1 1 1 ing depth is maintained as shal- low because the reaction force is transferred to the internal system via the top link and the lifting arm is automatically lifted.
Page 112 dk4510 / dk5010 / dk5510 PT1/2 COUPlER SOCKET (ImPlEmENT) 7. However, if the draft control lever is CAUTION pushed forward to its end, the low- • The implement may shake up est position of the lifting arm can be and down as the draft sensor lowered a little.
Page 113 opERATIoN CONNECTING AND DISCONNECTING ImPlEmENT CONNECTION DISCONNECTION WARNING 1. Make sure to stop the engine be- 1. Make sure to stop the engine be- Never connect or disconnect • fore connecting it. fore disconnecting it. the implement hydraulic hoses 2. Move the double acting valve le- 2.
Page 114 MEMO mEmO TD200(DK4510,5010,5510-SA)-동남아향-26 26 2017-02-07 오전 9:37:22...
Page 115: 3-Point Hitch Implement And Loader Operation
3-POINT HITCH IMPLEMENT AND LOADER OPERATION REMOvAL AND INsTALLATION Of 3-POINT HITCH IMPLEMENT (INCLuDINg CONNECTION Of uNIvERsAL jOINT) ..........6-2 OPERATION fOR 3-POINT HITCH IMPLEMENT MOuNTINg COMPONENTs ........6-4 Adjustment of lift rod .............6-5 Adjustment of top link .............6-5 Adjustment of check link ..........6-5 dismounting the implement ..........6-6 drAwbAr And trAiler ............6-6 instAlling pto shAft ............6-8...
Page 116: Removal And Installation Of 3-Point Hitch Implement (Including Connection Of Universal Joint)
dk4510 / dk5010 / dk5510 REMOvAL AND INsTALLATION Of 3-POINT HITCH IMPLEMENT (INCLuDINg CONNECTION Of uNIvERsAL jOINT) H61O608b H61O601A H61O615A (1) implement support (2) implement pin (1) check link (2) turn buckle (1) turn buckle (2) lift rod (rh) (3) lower link (4) implement pin (5) lynch pin 1.
Page 117 3-point hitch implement And loAder operAtion 10. Adjust the balance of implement by adjusting the length of lift rod (rh). tighten the turn buckle lock nut of lift rod (rh) securely afterward. H61O608A td2O602s (1) top link (2) top link bracket (1) implement support (3) pin 7.
Page 118: Operation For 3-Point Hitch Implement Mounting Components
dk4510 / dk5010 / dk5510 OPERATION fOR 3-POINT HITCH IMPLEMENT MOuNTINg COMPONENTs (1) top link (2) lift rod (l) (3) lift rod (r) (4) check chain (5) lower link (6) hitch td2O601s TD200(DK4510,5010,5510-SA)-동남아향-4 4 2017-02-07 오전 8:40:36...
Page 119: Adjustment Of Lift Rod
3-point hitch implement And loAder operAtion ADjusTMENT Of LIfT ROD ADjusTMENT Of TOP LINk ADjusTMENT Of CHECk LINk 1 1 1 td2O603s td2O604s td2O605s (1) lift rod (2) turn buckle (1) top link (2) set pin (1) check chain (2) turn buckle (3) lock nut (3) lynch pin (3) set pin...
Page 120: Dismounting The Implement
dk4510 / dk5010 / dk5510 DIsMOuNTINg THE IMPLEMENT DRAwbAR AND TRAILER 1. park the tractor with the implement TYPE 1 (standard for Eu market) TYPE 3 on the level ground and lower the implement all the way down. install the implement support as needed. 2.
Page 121 Approval number e11*89/173*2000/1*2002*00 Approval number e11*2009/144*2013/8*4117*00 bar. maker daedong industial co.,ltd maker daedong industial co.,ltd The specification and type of the draw- bar are different according to the each towable mass...
Page 122: Installing Pto Shaft
dk4510 / dk5010 / dk5510 INsTALLINg PTO sHAfT wARNINg Never use any other part for • pulling except draw bar. Pull- ing with top link, ROPs and etc. will cause a fatal accident. be sure to install the auxiliary • safety chain when installing a trailer.
Page 123 3-point hitch implement And loAder operAtion wARNINg wARNINg Make sure that the PTO safety before starting up any PTO- • • cover is in its position before driven implement hitched to driving the PTO shaft. the three-point linkage, lift the implement to its full height Never go close to the rotating •...
Page 124 dk4510 / dk5010 / dk5510 M55O626A (1) pto cover (A) Allowable Angle Of Universal Joint: 50˚ refer to the chart below as to install- ing of an universal joint. The type of PTO shaft sAe 1-3 / 8" 6 splines Allowable angle of universal joint 50˚...
Page 125: Handling Loader
3-point hitch implement And loAder operAtion HANDLINg LOADER (1) loader mounting bracket (2) balancing cylinder (3) loader Arm (4) boom (5) grill guard (6) tilt cylinder (7) bucket for detailed information about installa- tion and use of the front loader, refer to the separate manual of the loader.
Page 126: Fixation Points For Front End Loader
dk4510 / dk5010 / dk5510 fIxATION POINTs fOR fRONT END LOADER [Front axle frame] [Front axle frame] [front axle frame] [front axle frame] [Flywheel housing] [Flywheel housing] [flywheel housing] [flywheel housing] [clutch housing] [Clutch housing] [Rear axle & Transmission] [rear axle & transmission] s76O605A wARNINg •...
Page 127: Driving On Slope
3-point hitch implement And loAder operAtion DRIvINg ON sLOPE wHEN LOADED buCkET AND REAR wHEN uNLOADED buCkET AND REAR bALLAsT ARE INsTALLED bALLAsT ARE INsTALLED when driving downhill with the empty DRIvINg ON uPHILL DRIvINg ON uPHILL bucket and rear ballast installed, keep the rear ballast toward the higher level of the ground.
Page 128: Hydraulic Block
dk4510 / dk5010 / dk5510 HYDRAuLIC bLOCk PARkINg wITH LOADER INsTALLED wARNINg Never let anyone get in the • loader and use the loader as a workbench. Otherwise, it may lead to injury or even death. Do not stand under the lifted •...
Page 129 3-point hitch implement And loAder operAtion wARNINg when attaching or detach- • ing the loader, fix all parts which are connected to the bucket and boom. The bucket or boom can be accidentally dropped down, leading to in- jury or even death. •...
Page 130 memo MEMO TD200(DK4510,5010,5510-SA)-동남아향-16 16 2017-02-07 오전 8:40:44...
Page 131 MAINTENANCE MAINTENANCE ChECk lIsT .... 7-3 changing engine oil anD rePlacing filter (l) ......7-15 Daily check item ........7-3 rePlacing transmission fluiD maintenance scheDule chart ..7-4 anD filter (m) ........7-17 lUBRICANTs ........7-8 changing front axle case oil (n).. 7-18 aDJusting Brake PeDal (o) ....
Page 132 MAINTENANCE aDJusting front axle Pivot Pin (aD) .. 7-29 aDJusting engine valve clearance (ae) ........7-29 rePlacing air cleaner filter (af) . 7-29 flush cooling system anD changing coolant (aJ) ....7-30 anti-freeze ..........7-31 BleeDing fuel system (ak) ....7-32 Draining water from clutch housing (al) ........
Page 133: Maintenance Check List
maintenance MAINTENANCE ChECk lIsT DAIly ChECk ITEM sERVICE sChEDUlE Maintenance codes Item sERVICE REQUIRED engine oil Check the oil level and add as needed. Do not overfill. hydraulic (transmission/ check level and add as needed. front axle) oil level Air cleaner and its filter Check the filter condition for leakage and damage.
Page 134: Maintenance Schedule Chart
Dk4510 / Dk5010 / Dk5510 MAINTENANCE sChEDUlE ChART Maintenance Run hour Run Age Mainte- Interval Remarks nance 50 100 200 250 400 600 800 1500 3000 1 year 2 year codes Item Di / iDi ⊙ ○ ○ change tier2 or 3 ○...
Page 135 maintenance Maintenance Run hour Run Age Mainte- Interval Remarks nance 50 100 200 250 400 600 800 1500 3000 1 year 2 year codes Item check ⊙ 11 air cleaner element clean t, af ○ replace ○ ○ 12 Fuel filter element replace ○...
Page 136 Dk4510 / Dk5010 / Dk5510 Maintenance Run hour Run Age Mainte- Interval Remarks nance 50 100 200 250 400 600 800 1500 3000 1 year 2 year codes Item 21 toe-in adjust ○ engine valve clear- adjust ○ ance fuel injection nozzle check ○...
Page 137 maintenance Maintenance Run hour Run Age Mainte- Interval Remarks nance 50 100 200 250 400 600 800 1500 3000 1 year 2 year codes Item 3-point hitch & check ○ drawbar 36 Pin fastening check ○ IMPORTANT • must be done after the first 10 or 50 hours of operation. ⊙...
Page 138: Lubricants
: tier2 or 3 (without DPf) - aPi ch grade above engine oil 9.7 (2.56) tier4 (with DPf) - aPi cJ grade above oil viscosity : sae 10w30, 10w40, 15w40 DaeDong : utf55 or s h e l l : Donax-tD, Exxonmobil: Mobilfluid 424 Transmission fluid 43.0 (11.3)
Page 139: Maintenance Code
maintenance MAINTENANCE CODE hOW TO DIsCONNECT ThE hOOD (A) ChECkING AND ADDING fUEl (C) 1 1 1 td2O701s td2O702s td2O703s (1) hood (2) opening knob (1) hood (1) fuel tank cap (a) Pull (B) open 1. it is very easy to open the hood the fuel tank is installed in the mid- CAUTION with one touch pulling knob.
Page 140: Checking Transmission Fluid Level (D)
Dk4510 / Dk5010 / Dk5510 ChECkING TRANsMIssION flUID lEVEl (D) 1. turn the key switch to "on", check IMPORTANT the amount of fuel by fuel gauge. • Be careful not to let the fuel 2. if the needle on the fuel gauge is tank become empty.
Page 141: Checking Engine Oil Level (E)
maintenance ChECkING ENGINE OIl lEVEl (E) IMPORTANT • If oil level is low, do not run engine. • Never add the oil over the up- per limit. • Be sure to check the oil level after installing hydraulic imple- ment. Add the fluid as needed. •...
Page 142: Checking Coolant Level (F)
Dk4510 / Dk5010 / Dk5510 ChECkING COOlANT lEVEl (f) IMPORTANT • When using oil of different maker or viscosity from the previous one, remove all of the old oil. Never mix two dif- ferent types of oil. • Do not start the engine when the oil level is below lower limit.
Page 143: Cleaning Grill, Radiator Screen (G)
maintenance ClEANING GRIll, RADIATOR sCREEN (G) 3. the tractor is furnished in the fac- IMPORTANT tory with a mixture of anti-freeze 1 1 1 • Bonnet grill and screen must (ethylene glycol) and water in a ra- be clean from debris to pre- tio of 50:50 which is usable in any vent engine from overheating season.
Page 144: Checking Brake And Clutch Pedals (H)
Dk4510 / Dk5010 / Dk5510 ChECkING BRAkE AND ClUTCh ChECkING GAUGEs, METER ChANGING ENGINE OIl AND PEDAls (h) AND INDICATORs (I) REPlACING fIlTER (l) 1. t h e b r a k e a n d c l u t c h p e d a l s 1.
Page 145 maintenance Oil Capacity 9.7 l (2.56 u.s. gal.) 8. run the start motor for approx. 10 seconds to distribute oil to each part of the engine. 9. run the engine for approx. 5 min- utes and check for proper opera- tion through the engine oil warning lamp.
Page 146: Replacing Transmission Fluid And Filter (M)
Dk4510 / Dk5010 / Dk5510 REPlACING TRANsMIssION flUID AND fIlTER (M) WARNING CAUTION The engine oil is very hot while • To avoid injury: the engine is running or right • Be sure to stop the engine after the engine is stopped. Be before changing the fluid or re- careful not to be burnt.
Page 147 maintenance 4. unscrew the fluid filter from the rear right section on the tractor us- ing a filter wrench. td2O709s td2O704A (1) Drain Plug (1) oil Dipstick (2) oil filler Plug (a) oil level is acceptable within this range 3. to drain the used fluid, place the 5.
Page 148: Changing Front Axle Case Oil (N)
Dk4510 / Dk5010 / Dk5510 ChANGING fRONT AxlE CAsE OIl (N) Oil Capacity 43 l (11.36 u.s.gal.) CAUTION To avoid injury: • Be sure to stop the engine before changing the fluid or replacing the filter. • Cool down the fluid sufficient- td2O714A td2O715A ly.
Page 149: Adjusting Brake Pedal (O)
maintenance ADJUsTING BRAkE PEDAl (O) 3. when adjustments are needed, loosen the locking nut and turn the turn buckle until the rod length is at the desired and acceptable limit. 4. after adjustment, tighten the lock- ing nut firmly. 5. repeat the same procedure for the left brake pedal and measure its free play.
Page 150: Lubricating Grease Nipple (P)
Dk4510 / Dk5010 / Dk5510 lUBRICATING GREAsE NIPPlE (P) Apply quality multi-purpose grease to the locations specified in the following figure at every 50 hours of use or when necessary. also, record the operating hour on every application. td2O710s td2O711s td2O717A (1) front Bracket (axle Pivot) (1) throttle Pedal...
Page 151: Checking Wheel Bolt/Nut Torque (Q)
maintenance ChECkING WhEEl BOlT/NUT TORQUE (Q) ADJUsTING ClUTCh PEDAl (R) CAUTION To avoid injury: • Never operate tractor with a loose rim, wheel, or axle. • Any time bolts and nuts are loosened, retighten to speci- fied torque. • Check all bolts and nuts fre- quently and keep them tight.
Page 152: Fuel Filter (S)
Dk4510 / Dk5010 / Dk5510 fUEl fIlTER (s) ClEANING AND REPlACING AIR ClEANER fIlTER (T) REMOVING WATER fROM fUEl fIlTER 1. water and dust in fuel are accumu- lated in the filter. Remove the plug from the bottom of the fuel filter to drain any impurities.
Page 153: Checking Fuel Lines (U)
maintenance ChECkING fUEl lINEs (U) 4. For filter replacement, refer to the IMPORTANT instruction for replacing the air • Be sure to refit the cover with cleaner filter for every year. the arrow (on the rear of To clean the filter, use only clean dry cover) upright.
Page 154: Adjusting Fan Belt Tension (V)
Dk4510 / Dk5010 / Dk5510 ADJUsTING fAN BElT TENsION (V) 3. if the fuel pipes and hose clamps IMPORTANT are found damaged or deterio- • When disconnecting the fuel rated earlier than two years, then pipe for replacement, plug change them immediately. both ends with cloth or paper 4.
Page 155: Battery (W)
maintenance BATTERy (W) PRECAUTIONs fOR hANDlING 3. apply grease to the terminals and Belt deflection for cable end in order to prevent cor- proper fan belt tension (A) rosion. A deflection of between 7 ~ 9 mm (0.27 ~ 0.35 in.) WARNING 4.
Page 156 Dk4510 / Dk5010 / Dk5510 ChARGING DIRECTION fOR sTORAGE 1. to slow charge the battery, con- 1. when storing the tractor for a long CAUTION nect the battery positive terminal period, remove the battery from • T h e c h a r g e w a r n i n g l a m p to the charger positive terminal tractor and store in a dry place out comes on if the charging sys-...
Page 157: Checking Intake Air Line (X)
maintenance ChECkING INTAkE AIR lINE (x) ADJUsTING TOE-IN (y) ADJUsTING PROCEDURE 6. front distance should be 2 ~ 8 mm (0.079 ~ 0.315 in.) less than rear distance. if not, adjust the length of the tie rod joint. t46OA36A td2O714s (1) air line hose (2) clamp (a) wheel - to - wheel Distance at front...
Page 158: Checking Radiator Hose And Clamp (Z)
Dk4510 / Dk5010 / Dk5510 ChECkING RADIATOR hOsE AND ClAMP (z) POWER sTEERING lINE (AA) take the following actions in the event the coolant temperature reach- es the boiling point, what is called "over-heating". 1. stop the machine in a safe place and keep the engine unloaded idling.
Page 159: Adjusting Front Axle Pivot Pin (Ad)
maintenance ADJUsTING fRONT AxlE PIVOT ADJUsTING ENGINE VAlVE REPlACING AIR ClEANER fIlTER PIN (AD) ClEARANCE (AE) (Af) improper adjustment of the valve clear- ance can reduce the performance and / or damage the engine. this ad- justment should only be preformed by a certified kIOTI dealer.
Page 160: Flush Cooling System And Changing Coolant (Aj)
Dk4510 / Dk5010 / Dk5510 flUsh COOlING sysTEM AND ChANGING COOlANT (AJ) 2. unscrew the air cleaner clip and remove the cover. 1 1 1 3. clean the inside of the air cleaner housing thoroughly. 4. replace the filter and check the housing for damage.
Page 161: Anti-Freeze
maintenance ANTI-fREEzE 11. check the coolant level in the This tractor is filled with 50% of eth- IMPORTANT reservoir tank. if the level is low, ylene glycol at factory. • Do not start engine without add coolant. if the anti-freeze has been replaced coolant.
Page 162: Bleeding Fuel System (Ak)
Dk4510 / Dk5010 / Dk5510 BlEEDING fUEl sysTEM (Ak) * at 760 mmhg pressure (atmo- NOTE spheric). a higher boiling point is • Bleeding is not necessary if in- obtained by using a radiator pres- stalling the fuel port after fueling. sure cap.
Page 163: Draining Water From Clutch Housing (Al)
maintenance DRAINING WATER fROM ClUTCh hOUsING (Al) IMPORTANT CAUTION To protect the catalyst filter, • Never bleed the fuel system keep the followings: while the engine is hot. • Make sure to use only speci- IMPORTANT fied fuel. • keep the engine oil replace- •...
Page 164: Body Fuse (An)
Dk4510 / Dk5010 / Dk5510 BODy fUsE (AN) there are marks for the fuse capac- ity and location on the cover of the fuse panel. replace the fuse accord- ing to the following procedure: 1. turn the key switch to the “off” position and turn off all the electri- cal devices.
Page 165: Slow-Blow Fuse (Ap)
maintenance slOW-BlOW fUsE (AP) WARNING Never use a fuse with the ca- • pacity higher than specified on the fuse box cover. If using a faulty fuse, steel • wire, or foil, the electrical de- vice can be damaged or even can catch a fire.
Page 166: Replacing Bulb (Aq)
Dk4510 / Dk5010 / Dk5510 REPlACING BUlB (AQ) hEADlAMP the slow-blow fuse is to protect the bulbs and their capacity used 1 1 1 electric devices and wirings. if the ig- in this tractor are listed in the below nition, preheat, charge or main func- table.
Page 167 maintenance REAR TURN sIGNAl lAMP AND POsITION lAMP WARNING If using a bulb other than the • specified one, the lamp can be damaged and the tractor can even catch fire. Make sure to use bulbs with • the specified capacity. CAUTION td2O721s td2O722s...
Page 168 Dk4510 / Dk5010 / Dk5510 td2O742A (1) screw (2) cover 3. loosen the screw to remove the cover. td2O741A td2O743A (1) connector (2) nut (1) turn signal lamp (2) Position lamp 2. Disconnect the connector and 4. turn the socket counterclockwise loosen the nut from the bottom of to remove the bulb and replace it the fender to remove the turn sig-...
Page 169 maintenance fRONT TURN sIGNAl lAMP AND POsITION lAMP BACkUP lAMP (OPTION) td2O723s td2O724s (1) screw (2) lens (1) turn signal lamp Bulb 1. the front turn signal lamps are in- 3. remove the bulb by turning its stalled onto the ROPs frame. socket counterclockwise.
Page 170 Dk4510 / Dk5010 / Dk5510 td2O747A (1) Bulb socket 2. remove the bulb by turning its socket counterclockwise. install a new bulb. TD200(DK4510,5010,5510-SA)-동남아향-40 40 2017-02-08 오전 9:03:23...
Page 171: Storage And Disposal
STORAGE AND DISPOSAL TRAcTOR STORAGE ..........8-2 Daily storage ................8-2 long-term storage .............8-2 Using traCtor aFter longterm storage ....8-4 USAGE AND DISPOSAL ..........8-4 TD200(DK4510,5010,5510-SA)-동남아향-1 1 2017-02-07 오전 8:53:22...
Page 172: Tractor Storage
DK4510 / DK5010 / DK5510 TRAcTOR STORAGE DAILy STORAGE LONG-TERm STORAGE 1. Keep the tractor clean when it is if the tractor will be kept unused for 5. C h a n g e t h e e n g i n e o i l a n d stored.
Page 173 storage anD DisPosal 10. Clean the engine components as cAUTION well as the tractor. To avoid injury: 11. Add grease to all the grease fit- • Never clean the tractor body ting. while the engine is running. 12. Flush the cooling system and •...
Page 174: Using Tractor After Longterm Storage
DK4510 / DK5010 / DK5510 USAGE AND DISPOSAL USING TRAcTOR AFTER LONGTERm STORAGE 1. Check the tire air pressure and in- 10. Drive the tractor outside and in order to protect the environment, flate the tires if they are low. check if it is operating properly.
Page 175: Troubleshooting
TROUBLESHOOTING ENGINE TROUBLESHOOTING ........9-2 TRacTOR TROUBLESHOOTING ....... 9-4 TD200(DK4510,5010,5510-SA)-동남아향-1 1 2017-02-07 오전 8:53:41...
Page 176: Engine Troubleshooting
DK4510 / DK5010 / DK5510 This troubleshooting chart summarizes simple service items for users who are familiar with mechanical systems. For more detailed service items, contact your local KIOTI Dealer. ENGINE TROUBLESHOOTING cause countermeasures 1. When engine is difficult to start • Fuel is thick and doesn’t flow. •...
Page 177 TROUBLESHOOTING cause countermeasures 1. When engine is difficult to start • Start motor does not rotate • Depress the clutch pedal unless depressed. when key switch is turned • Put the PTO switch to the OFF position. • If the switch or start motor is faulty, have it repaired in a workshop.
Page 178: Tractor Troubleshooting
DK4510 / DK5010 / DK5510 TRacTOR TROUBLESHOOTING cause countermeasures 1. When tractor does not • Shift lever is in neutral position • Check the shift levers. move while engine is running • Parking brake is applied • Release the parking brake. 2.
Page 179 TROUBLESHOOTING cause countermeasures 4. Steering wheel is not • Steering wheel is heavy or vibrates • The tire inflation pressure is different. Inflate the left and right operating properly tires into the specified pressure. • Each connection is loose. Re-tighten each connection and replace the part.
Page 180 DK4510 / DK5010 / DK5510 cause countermeasures 6. Electric system is faulty • Headlamps cannot be turned on • The fuse is blown. Check the wiring and replace the fuse. or are dim. • The bulb is blown. Replace it •...
Page 181: Index
INDEX INDEX................10-2 TD200(DK4510,5010,5510-SA)-동남아향-1 1 2017-02-07 오전 9:00:46...
Page 182 DK4510 / DK5010 / DK5510 NUMERIC 3-point hitch control position control ..5-21 BAcKup lAMp (option) ..........7-39 3-point hitch iMplEMEnt AnD loADEr opErAtion 6-1 BAttErY (W) ..............7-25 4WD inDicAtor ...............4-13 BAttErY chArgE WArning lAMp ......4-15 7-pin socKEt (optionAl) ..........4-27 BElts AnD ruBBEr pArts ..........2-5 BlEEDing fuEl sYstEM (AK) ........7-32 BoDY fusE (An) ..............7-34 ADDitionAl front WEight .........4-34...
Page 183 inDEx chEcKing sEAt BElt AnD cABin (K) ......7-14 DriVing on slopE ............6-13 chEcKing trAnsMission fluiD lEVEl (D) ....7-11 DriVing spEED tABlE .............3-8 chEcKing WArning lAMps ...........5-6 chEcKing WhEEl Bolt/nut torquE (q) ....7-21 clEAning AnD rEplAcing Air clEAnEr filtEr (t) 7-22 Eco pto ................4-11 clEAning grill, rADiAtor scrEEn (g) ....7-13 EnginE chEcK lAMp .............4-16...
Page 184 DK4510 / DK5010 / DK5510 hoW to WArM up EnginE (for hYDrAulic shut- tlE trActor) ..............5-8 front WhEEl instAllAtion pAttErn ......4-33 hoW to WArM up EnginE(for MAnuAl trActor) ..5-7 fuEl filtEr (s) ..............7-22 hYDrAulic BlocK............6-14 fuEl gAugE ..............4-11 function DEscription AnD opErAting tips ..4-1 iMplEMEnt liMitAtions ..........3-9 inDEx.................10-1 gEnErAl prEcAutions ..........1-2...
Page 185 inDEx luBricAnts ...............7-8 othEr coMponEnts ............2-5 luBricAting grEAsE nipplE (p) ........7-20 pArKing ................5-15 MAin shift lEVEr ............4-19 pArKing BrAKE .............4-21 MAintEnAncE ..............7-1 pArKing BrAKE WArning lAMp .........4-16 MAintEnAncE chEcK list ..........7-3 pArKing With loADEr instAllED ......6-14 MAintEnAncE coDE ............7-9 position control lEVEr ...........4-25 MAintEnAncE schEDulE chArt .........7-4 poWEr stEEring linE (AA) .........7-28 Mounting locAtion ............4-4...
Page 186 DK4510 / DK5010 / DK5510 spEcificAtions ..............4-31 rEAr tirE spEcs AnD WhEEl Bolt/nut torquE ..4-34 stAnDArD trEAD DiMEnsion (rEAr WhEEl) ....5-3 rEAr turn signAl lAMp AnD position lAMp ..7-37 stArting thE EnginE ...........4-23 rEAr WhEEl instAllAtion pAttErn ......4-33 stEEring WhEEl ADjustMEnt ........5-6 rEMoVAl AnD instAllAtion of 3-point hitch stopping thE EnginE ............8-1 iMplEMEnt (incluDing connEction of uni-...
Page 187 inDEx usAgE AnD DisposAl ............8-4 using trActor AftEr longtErM storAgE ...2-2 VEhiclE iDEntificAtion nuMBEr ........3-7 ViBrAtion lEVEls of thE trActor Exposition to ViBrAtions ...............5-7 WArMing up ..............4-13 WAtEr-in-fuEl WArning lAMp ........4-33 WhEEl instAllAtion DirEction ........4-33 WhEEl torquE AnD DirEction .........1-10 WhEn DriVing thE trActor ........6-13 WhEn loADED BucKEt AnD rEAr BAllAst ArE instAllED ..............1-12...
Page 188 MEMO MEMo TD200(DK4510,5010,5510-SA)-동남아향-8 8 2017-02-07 오전 9:00:47...

This manual is also suitable for:

Kioti dk5010 Kioti dk5510

Daedong KIOTI DK4510 Manual

Precautions before Operation

Specifications

Implement Limitations

Function Description and Operating Tips

Operation

3-Point Hitch Implement and Loader Operation

Handling Loader

Maintenance Check List

Lubricants

Maintenance Code

Storage and Disposal

Troubleshooting

Index

Quick Links

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for Daedong KIOTI DK4510

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Table of Contents