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C4000I
Translation of the original instructions

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Summary of Contents for FAAC C4000I

  • Page 1 C4000I Translation of the original instructions...
  • Page 2 FAAC S.p.A. esso elettronico, meccanico o tramite fotocopia, senza il preventivo consenso Tutti i nomi e i marchi citati sono di proprietà...
  • Page 3: Eu Declaration Of Conformity

    EU DECLARATION OF CONFORMITY The Manufacturer Company name: FAAC S.p.A. Soc. Unipersonale Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY hereby declares on his sole responsibility that the following products: Description: Gearmotor for sliding gates Model: C4000I...
  • Page 4: Table Of Contents

    3. C4000I ........
  • Page 5  1 3 DOWNLOAD functions from USB ..... 42  1 4 Scheduled maintenance ......45 C4000I 532100 - Rev.A...
  • Page 6: Introduction To This Instructions Manual

    For manual lifting, there should C4000I will be installed, prior to commissioning the be 1 person for every 20 kg to be lifted. machine. These activities include the analysis of all ...
  • Page 7: Symbols: Safety Signs And Symbols (En Iso 7010)

    (drill). SHEARING HAZARD Risk of shearing from moving parts. IMPACT HAZARD Risk of impact or crushing due to moving parts. FORKLIFT TRUCK IMPACT HAZARD Risk of collision/impact with forklift trucks. C4000I 532100 - Rev.A...
  • Page 8: Safety Recommendations

    200 lux. regulations to avoid Operate CE marked machinery and equipment in com- the risk of impacts or pliance with the manufacturer's instructions. Use collisions. work instruments in good conditions. C4000I 532100 - Rev.A...
  • Page 9: Unpacking And Handling

    3. Dispose of the packaging materials. The packaging materials (plastic, polystyrene etc.) must not be left within reach of children as they are potential sources of danger. N° 1 C4000I gearmotor 2.4 WASTE DISPOSAL N° 1 fasteners After having dismantled the product, dispose of it N°...
  • Page 10: C4000I

    3. C4000I and Installation Requirements sections. - It is forbidden to use C4000I in a constructional 3.1 INTENDED USE configuration other than the one provided by the FAAC C4000I series gearmotors are designed to oper- manufacturer. ate horizontal sliding gates for residential use.
  • Page 11: Emergency Use

    3.4 EMERGENCY USE 3.6 TECHNICAL CHARACTERISTICS The C4000I is designed to be installed in a column, the In emergencies or if there is a fault, turn off the power minimum internal dimensions of which are 110x110 supply to the automation and disconnect the buffer batteries if there are any.
  • Page 12: Component Identification

    3.7 COMPONENT IDENTIFICATION C4000I Pinion Cage nut Electric motor Electric motor cable Side release hex socket Central release lever/prepared for remote release Encoder Height adjustment system Encoder cable E4000I Enclosure Enclosure fastening screws Boards Enclosure cover ENCLOSURE MOUNTING BRACKET This way up arrow...
  • Page 13: Dimensions

    3.8 DIMENSIONS 90.2 52.4 68.8 4 5 C4000I 532100 - Rev.A...
  • Page 14: Manual Operation

    1. Insert the release device and rotate it a quarter turn as shown in figure 6 -2. 2. Make sure that the gate cannot be moved manually and then remove the release device.   6 C4000I 532100 - Rev.A...
  • Page 15: Installation Requirements

    Presence of external mechanical limit stops to limit the travel of the leaf when opening and clo- sing. The stops must be suitably sized and solidly fastened so that they resist any impact of the leaf in C4000I 532100 - Rev.A...
  • Page 16: Preparing The Column

    ø5 ø5 ø5 ø3.5 ø3.5 ø8.5 ø8.5 ø8.5 ø8.5 ø80 ø80 ø8.5 ø8.5 ø8.5 ø8.5 A > 30 A > 30 B 180 …280 B 180 …280 90.2 90.2 C2 >10 C1 > 200 >110 7 C4000I 532100 - Rev.A...
  • Page 17: Door Opening Measurements

    DOOR OPENING MEASUREMENTS GATE RELEASE SLOT POSITION  The gate release slot can be on either side of the column. 95.5 ø13.75 ≥110 E ≥ 113 6 -A E ≥ 110 6 -B 8 9 C4000I 532100 - Rev.A...
  • Page 18: Electrical System

    The control accessories must be positioned in areas that are always accessible and not dangerous for the user. It is recommended to position the control accessories within the field of view of the automation. C4000I 532100 - Rev.A...
  • Page 19: Example System

    4.4 EXAMPLE SYSTEM The example is an illustration only and is just one of the possible applications of the C4000I (1 0 ). Minimum wire cross Example system section 1 Mains power supply 3G 1.5 sq. mm 2 Junction box 3 Key button 4G 1.5 sq.
  • Page 20: Mechanical Installation

    Where necessary for safety, a torque wrench with the specified tightening torque will be shown. FASTENING TORQUE VALUE The torque wrench and the tightening torque in Nm is shown in the figures. E.g.: SPANNER 6 set at 2.5 Nm C4000I 532100 - Rev.A...
  • Page 21: Installing The Gearmotor

    4. Fix the gearmotor to the column making sure that you fit the washer and the split washer in the correct order 13 . Use the torque wrench to tighten to the torque shown in the figure. 12 13 C4000I 532100 - Rev.A...
  • Page 22: Installing The Rack

    4. Fit the cable glands provided into their seats 15. 5. Screw the cable glands onto the enclosure as far as they will go.  Place only one cable into each cable gland. 15 C4000I 532100 - Rev.A...
  • Page 23: Install The Electronic Board Enclosure

    5. Insert the enclosure and rest it against the column. Then move it downwards and slide it onto the 3 mounting points ( 1 9). 17 M4 x 12 UNI 5933 DIN 7991 M4 UNI 5588 DIN 934 18 19 C4000I 532100 - Rev.A...
  • Page 24: Without Enclosure Mounting Bracket

    (2 0-1) 2. Fasten the enclosure to the column via the previ- ously drilled holes using the screws and nuts (not supplied) (20-2). M3x12 UNI 5931 DIN 912 M3 UNI 5588 DIN 934 20 C4000I 532100 - Rev.A...
  • Page 25: Electronic Installation

    Board power on LED WARNING ELECTRIC SHOCK HAZARD Microprocessor power on LED BUS 2easy “BUS MON“ diagnostic signalling LED “RADIO1” (OMNIDEC) signalling LED “RADIO2” (OMNIDEC) signalling LED “ERROR” error/alarm signalling LED Device signalling LED to BUS 2easy ACTIVE C4000I 532100 - Rev.A...
  • Page 26 BOARD POWER SUPPLY UNIT DISPLAY WARNING MOT1 MOT1 DL16 DL10...15 2 3 4 5 6 7 8 9 230 V~ 1A max 100mA 21 C4000I 532100 - Rev.A...
  • Page 27: Connections

    PARTIAL OPENING of the gate  OPEN B If the Hr function (advanced functions) is enabled, it com- mands the FORCED OPENING of the automation with a main- tained command. C4000I 532100 - Rev.A...
  • Page 28: Output 24 V Out

    MAINS POWER CABLE (NOT SUPPLIED) 26  Use a 3G 1.5 mm cable. 1. Route the mains power cable through one of the cable glands at the base of the enclosure. 2. Connect the mains power cable to terminal board C4000I 532100 - Rev.A...
  • Page 29: Start-Up

    Proceed in the same way for all the functions. The last function ) allows you to close the program. / - buttons: 5. In select using the = save the new program = DO NOT save the new program C4000I 532100 - Rev.A...
  • Page 30: Basic Programming

    Dead-man MOTOR OPERATION mode  OPENS (displaying ) as long as the E.g. If the display indicates , the button remains pressed. time is 2 min. and 50 sec. CLOSES (displaying ) as long as the button remains pressed. C4000I 532100 - Rev.A...
  • Page 31: Advanced Programming

    PRE-FLASHING TIME (displayed only if unit must be set taking into account not disabled): the movement times of both leaves. Regulates the pre-flashing time in steps of 1 second. minimum pre-flashing maximum pre-flashing C4000I 532100 - Rev.A...
  • Page 32 SAFE OP and SAFE CL safety If the number of cycles carried out is greater than devices. 99,990 the next two functions will - it cannot be used via radio devices display respectively. and BUS 2easy. AUTOMATED SYSTEM STATUS Basic Function C4000I 532100 - Rev.A...
  • Page 33: Operating Logics

     The set-up procedure must detect a stroke of between 0.5 and 12 m. The system needs to be set-up: - When the automation system is first started - When the board has been replaced C4000I 532100 - Rev.A...
  • Page 34: Putting Into Service

    4. Fill out the EC declaration of conformity and the system register. 5. Give the EC Declaration, the system register with the maintenance plan and the instructions for use of the automation to the system owner/operator. C4000I 532100 - Rev.A...
  • Page 35: Accessories

    9.3 XF RADIO MODULE The E4000I is fitted with an OMNIDEC integrated two channel decoding system that can memorise, via the XF radio module, FAAC radio controls that use the 29 following types of radio code: SLH/SLH LR, LC/RC, DS.
  • Page 36: Slh/Slh Lr - Memorising The First Radio Control

    If the procedure was carried out ming). After pressing the button for about 5 correctly, the C4000I will open the gate, if per- seconds, the corresponding radio LED (DL4 or DL5) mitted by the operating mode that has been set.
  • Page 37: Deleting Radio Controls From Memory

    DL5 will turn on with a steady light to confirm that all the radio codes (OPEN A and OPEN B/CLOSE) have been deleted from the board’s memory. 2. Release the - button. The LEDs turn off, indicating that the codes were deleted correctly. C4000I 532100 - Rev.A...
  • Page 38: Bus 2Easy Devices

    2. Register the BUS 2easy photocells ( Basic pro- gramming). 3. Check the status of LEDs DL3 and DL7 (). 4. Check that the photocells are operating correct- ly. When the gate is moving, interrupt the beam C4000I 532100 - Rev.A...
  • Page 39: Wireless Safety Edge System

    BUS 2EASY DEVICE REGISTRATION Registration is required: - When the automation system is first started or after the board has been replaced. - Following any changes (addition, replacement or C4000I 532100 - Rev.A...
  • Page 40 Open A control device Open B control device Closing photocells Photocells for Open impulse Opening and closing photocells Close control device Opening photocells Stop control device Closing edge Not used Not used Opening edge BUS 2easy status Not used C4000I 532100 - Rev.A...
  • Page 41: Master-Slave

    3. The BUS 2easy devices can be connected to the Master or to the Slave board. The devices must be registered on the Master gearmotor. 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9 32 C4000I 532100 - Rev.A...
  • Page 42: Upload/Download From/To Usb Device

    Board PROGRAMMING E4000I.prg option : E4000I_xxx.rad * RADIO CODES E4000I.rad RADIO CODES option : E4000I.rad * xxx = sequential numbering 000, 001, 002 etc. depending on how many configuration files are already on the USB device. C4000I 532100 - Rev.A...
  • Page 43: Diagnostics

    Board powered with emergency Battery operation battery Stationary then CLOSES Wait until the test ends and if PAUSED Fail Safe in progress necessary, check the operation of Opening the safety devices. Closing BUS 2easy device verification in progress C4000I 532100 - Rev.A...
  • Page 44: Errors

    LED or replace the motor encoder 12.6 CHECK FIRMWARE VERSION When the display of the E4000I is switched on, it shows the following in succession: (Bootloader) - firmware version (2 digits separated by a point) - automation system status C4000I 532100 - Rev.A...
  • Page 45: 4 Scheduled Maintenance

    For cantilever systems, check the solidity of the guide system components. for the suspended leaf and the counterweight, where present. FAAC S.p.A. shall bear no liability for damage or Check that the mechanical stops are fastened solidly and injury due to components that have been modified in good condition.
  • Page 46: Fuse Replacement

    Check that each pair of photocells is working correctly. 6 Check that there is no optical/light interference between the pairs of photocells. Check the force limitation curve (standards EN 12453 and EN 12445). 33 C4000I 532100 - Rev.A...
  • Page 47: Instructions For Use

    14.1 SAFETY RECOMMENDATIONS Installations using FAAC C4000I series gearmotors are 14.4 MANUAL OPERATION designed for use with vehicular traffic. The user must be in good physical and mental health...
  • Page 48     3 4 C4000I 532100 - Rev.A...
  • Page 49 FAAC S.p.A. Soc. Unipersonale Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY Tel. +39 051 61724 - Fax +39 051 09 57 820 www.faac.it - www.faacgroup.com C4000I 532100 - Rev.A...

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