Burndy PATRIOT IN-LINE MD-LW Series Safety Operating & Maintenance Instructions

Burndy PATRIOT IN-LINE MD-LW Series Safety Operating & Maintenance Instructions

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SAFETY OPERATING & MAINTENANCE INSTRUCTIONS
(ENGLISH)
PATRIOT
IN-LINE
MD-LW SERIES
®
®
© BURNDY LLC, 2020

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  • Page 1 SAFETY OPERATING & MAINTENANCE INSTRUCTIONS (ENGLISH) PATRIOT IN-LINE MD-LW SERIES ® ® © BURNDY LLC, 2020...
  • Page 3: Table Of Contents

    29CFR 1910 etseq. (1994). Additional or replacement manuals may be obtained free If a conflict arises between the material contained in this of charge from the BURNDY Tool Service Center. ® manual, rules of the user, his/her employer or company,...
  • Page 4 BURNDY Technical ® bystanders from the work area especially when Specifications applicable to the tool. Use of non BURNDY ® cutting cable and rebar ends to avoid potential non-conforming products with the tool shall be deemed injury to bystanders.
  • Page 5: Description

    (3.0 Ahr) battery. Forcing any other battery into this tool will void the warranty. Remove battery prior to placing tool in storage. The BURNDY PATRIOT IN-LINE Crimpers use standard BURNDY "W" and "X" dies for use with off-the-shelf BURNDY ® ® ® ® ®...
  • Page 6: Specifications

    MD-LW CRIMPER/CUTTER SERIES ® ® PATMDCUTLW CUTTERS PATMD6LW, PATMD68LW, and Jaws with Cutting Blades PATMD66LW CRIMPERS Uses BURNDY "W" & "X" Type Dies ® Uses BURNDY Multi-purpose ACSR or CU/AL Blades ® Crimp Force......6 tons (5.4 Metric Tons) Cutting Force......6 tons (5.4 Metric Tons) Crimp Capacity*......
  • Page 7: Features And Benefits

    - Increased crimps and cuts per charge - Ergonomically balanced tool - Eases operation and helps lessen fatigue - State of the art head and jaw design - Allows use of standard BURNDY dies and connectors ® - Large hand grip area...
  • Page 8: Specifications - Hydraulic Power Source

    Cutter, carefully read and follow these PRE-OPERATION item. If you suspect that your tool is not functioning instructions to ensure your tool is in proper working properly, please contact the BURNDY Tool Service ® condition. Read and follow the Battery Charger Instruction Center: 1-800-426-8720, ToolService@burndy.com...
  • Page 9: Operation

    JAW INSTALLATION PROCEDURE BLADE REPLACEMENT Continued One of the main features of the BURNDY PATRIOT 3) Remove each blade by removing the three ® ® IN-LINE Crimper/Cutter tool is its ability to easily change #10-32 x 1/2" socket head cap screws on both sides.
  • Page 10 OPERATION INSTRUCTIONS PATMD-LW Crimpers Only: PATMDCUTLW Cutter Only: 1. Read and follow the PRE-OPERATION instructions 1. Read and follow the PRE-OPERATION instructions and Battery Charger Instruction Manual. and Battery Charger Instruction Manual. 2. Ensure that jaws are fully open by depressing the 2.
  • Page 11: Crimping And Instructions

    DIELESS CRIMPING INSTRUCTIONS: 1. Place tool around the connector so that 4. Make the second crimp about 1/16” it rests in the nest side of the jaw. after the first crimp. 2. Make the first crimp in the middle 5. Continue crimping, rotating the of the splice next to the knurled area tool between each crimp, until the splice is completely crimped.
  • Page 12 PATMD430LWJAW Dieless Scissor Jaw Crimp Chart: Conductor Size Series Connector Catalog Number # Crimps per Side (AAC, AAAC, ACSR) #4 AWG YDS4RL , YDSR4RL , YDS4RLY #2 AWG YDS2RL, YDSR2RL, YDS2RLY YDS-RL, #2 AWG YDS021RL, YDS021RLY YDSR-RL, 1/0 AWG YDS25RL, YDSR25RL, YDS25RLY YDS-RLY 2/0 AWG YDS26RL, YDSR26RL, YDS26RLY...
  • Page 13: Maintenance

    MAINTENANCE PREVENTIVE MAINTENANCE • Extreme care should be taken to prevent contaminants from entering the hydraulic system. The tool hydraulic circuit is a closed system. Replacement of hydraulic fluid or topping off of hydraulic fluid by the user is NOT recommended.
  • Page 14: Service

    4. If electrolyte gets into your eyes, rinse them out with RECOMMENDED. RETURN THE TOOL TO THE clear water and seek medical attention right away. It BURNDY TOOL SERVICE CENTER OR BURNDY ® ® may result in loss of your eyesight.
  • Page 15: Troubleshooting

    Should you have any problems or questions with your BURNDY hydraulic tooling, please do not hesitate to contact ® the BURNDY Customer and Technical Service Departments by calling 1-800-346-4175, or the BURNDY Tool Service ® ® Center for tool servicing and repair related questions at 1-800-426-8720; ToolService@burndy.com.
  • Page 16: Commonly Asked Questions

    COMMONLY ASKED QUESTIONS & ANSWERS: 1. Q - How many crimps/cuts can I get before I 3. Q - Can the batteries be recycled? need to recharge the battery? YES! Once the battery no longer accepts a recharge, simply follow the recycling instruction included in this It is very difficult to estimate the amount of cuts/crimps you manual for proper recycling.
  • Page 17: Parts Section

    PARTS SECTION CATALOG NUMBER DESCRIPTION PATMDLWLBLPRODL PATMD Label, Left PATMDLWLBLPRODR PATMD Label, Right PATMDLWLBLWRN Warning Label PATMD6LWJAW Crimping Jaw with “D3” and “BG” Grooves PATMD68LWJAW Crimping Jaw with “D3” and “O” Grooves PATMD66LWJAW Crimping Jaw with “D3” Groove Only (Snub Nose) PATMDCUTLWJAW Cutting Jaw with ACSR Cutting Blades PATMDCUTCLWJAW...
  • Page 18: Battery Recycling

    ® apply to shipments containing Lithium ion batteries. feasible. Recycling regulations and methods vary within Whenever possible, Lithium ion batteries should be North America and BURNDY does not endorse any one ® sorted from other rechargeable batteries. recycling method or company. Consumers that wish to...
  • Page 20: Burndy ® Tool Service Center

    For more information write or call: BURNDY TOOL SERVICE CENTER ® 150 Burndy Road PATMDLWSOMI Littleton, NH 03561 USA Rev. K or call, toll free 1-800-426-8720 Item #50054506 ToolService@burndy.com...

This manual is also suitable for:

Patmd6lwPatmd68lwPatmd66lwPatmdcutlwPatmd430lwjaw

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