RITE-HITE Dok-Lok SHR-5000 Owner's Manual
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RITE-HITE Dok-Lok SHR-5000 Owner's Manual

RITE-HITE Dok-Lok SHR-5000 Owner's Manual

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This manual covers units: built after serial numbers: 4487000001 and up
SHR-5000 9" CARRIAGE
SHR-5000 9" CARRIAGE
9in Carriage
Language: English
SHR-5000 12" CARRIAGE
12in Carriage
SHR-5000 12" CARRIAGE
SHR-5000
Shadow Hook Vehicle Restraint
NOTICE TO USER                         2
SAFETY                                 5
                            6
ELECTRICAL
Control Harness                           7
Power-Board                             8
Restraint Micro Board                      9
Wiring: Corner-Vu / Leveler-Vu              11
Wiring: Pedestrian-Vu                     12
Wiring: Approach-Vu™                     14
Wiring: Outside Light Box                   15
OPERATION                            16
Planned Maintenance                     23
Drive Chain                             24
Component Testing                       25
LED Status Chart                         26
Setting Horn Override Code                 27
PARTS
Carriage and Track 9in                     30
Carriage and Track 12in                    32
Electrical                                34
Signs                                  36
WARRANTY                            40
Publication: AMEN00096 2018-05-30
Dok-Lok
™
®
Owner's Manual
                21
Model: SHR-5000

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Summary of Contents for RITE-HITE Dok-Lok SHR-5000

  • Page 1: Table Of Contents

    SHR-5000 Dok-Lok ™ ® Shadow Hook Vehicle Restraint Owner's Manual This manual covers units: built after serial numbers: 4487000001 and up SHR-5000 9" CARRIAGE SHR-5000 12" CARRIAGE SHR-5000 9" CARRIAGE NOTICE TO USER                         2 9in Carriage 12in Carriage SAFETY                                 5...

  • Page 2: Notice To User

    , Hydrachek , Wheel-Lok™, Dok-Lok ® ® ® ® Dual-Dok , Safe-T-Strut™, Dok-Commander , Jumbo™, Hydra-Rite™, ® ® Safe-T-Gate , Rite-Vu™ Hazard Recognition and Communication System, ® and Smooth Transition Dok System™, are trademarks of Rite-Hite ® Publication: AMEN00096 2018-05-30...
  • Page 3 Your local Rite-Hite representative offers owners the option of a Planned Maintenance Program (PMP) As part of this service, your local Rite-Hite representative will do all routine maintenance, lubrication, and adjustments Publication: AMEN00096 2018-05-30...
  • Page 4 SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual NOTICE TO USER Definition and Function The normal mode of the hook is in the lower STORED position, showing a flashing red light (trailer not secured) The SHR-5000 Dok-Lok vehicle restraint is an...

  • Page 5: Safety

    Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual SAFETY Safety Identifications Lockout Procedure Barricade work area and post safety DANGER warnings Power supply/control must: Indicates a hazardous situation which, if not • Be disconnected or locked in OFF avoided, will result in death or serious injury. position using a lockout device approved by local codes WARNING...

  • Page 6: Features

    SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual FEATURES A Anchor Kit B Carriage Return Springs Anchor C Control Box Outside Lights Control Box D Control Harness With Horn Inside E Drive Gear Sign F Electric Motor Assembly Carriage Return Caution...

  • Page 7: Control Harness

    plug 120V 1 Phase Power MOTOR Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual ELECTRICAL Control Harness Low Voltage 12V Power (LOCK) (UNLOCK) bushing control cord grip Cord Grip harness Bushing Control Harness Locknut with locknut Gasket with gasket Figure 2 Publication: AMEN00096 2018-05-30...

  • Page 8: Power-Board

    SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual ELECTRICAL Power-Board FROM CUSTOMER MAIN POWER & SAFETY PROTECTION DEVICE. 110-120v. 1PH. 60HZ./208-240v. 1PH. 50HZ. USE 10.0A/5.0A DUAL ELEMENT TIME DELAY FUSE SEE NOTE 2 1FU1 (1L1) DUMMY FUSED DISCONNECT (BY OTHERS) SEE NOTE 7...

  • Page 9: Restraint Micro Board

    Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual ELECTRICAL Restraint Micro Board <SHR 5000_Schematicpdf> Figure 4 Publication: AMEN00096 2018-05-30...
  • Page 10 -GROUND TERMINAL: 35 LB-IN -PCB TERMINAL BLOCK ALL OTHER: 4.0 LB-IN 6. LS1 & LS2 PROVIDED BY RITE-HITE WITH VEHICLE RESTRAINT. 6. LS1 & LS2 PROVIDED BY RITE-HITE WITH VEHICLE RESTRAINT. 6. LS1 & LS2 PROVIDED BY RITE-HITE WITH VEHICLE RESTRAINT.

  • Page 11: Wiring: Corner-Vu / Leveler-Vu

    Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual ELECTRICAL CORNER/LEVELER-VU WIRING Wiring: Corner-Vu / Leveler-Vu MICRO CONTROL CIRCUIT BOARD N.O. N.C. J13-1 N.O. J13-2 J13-3 N.C. J13-4 RITE-VU WIRE LABELS J13-5 PLUG & PLAY J13-6 ORIGINAL RELEASE VERSION J14-1 J14-2 PVDT J14-3 OUT0 CVRD...

  • Page 12: Wiring: Pedestrian-Vu

    SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual ELECTRICAL Wiring: Pedestrian-Vu Leveler Stored to Unlock Restraint <Rite-Vu_PED-VU STRD UNLK SchematicPDF> Figure 7 Publication: AMEN00096 2018-05-30...
  • Page 13 Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual ELECTRICAL Wiring: Pedestrian-Vu Continued Leveler Stored to Close Overhead Door <Rite-Vu_PED-VU OHD STRD UNLK SchematicPDF> Figure 8 Publication: AMEN00096 2018-05-30...

  • Page 14: Wiring: Approach-Vu

    SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual ELECTRICAL Wiring: Approach-Vu™ <Appr-Vu_Approach Vu for Manuals 170520pdf> Figure 9 Publication: AMEN00096 2018-05-30...

  • Page 15: Wiring: Outside Light Box

    Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual ELECTRICAL Wiring: Outside Light Box Light Lamp Green Light Green Lamp #42 Wire − Any pin on J2 term − For Gen2 Light Box − OSPWR term for URC Cover − 42 term on SDL #40 Wire +12/VDC Red Light...

  • Page 16: Operation

    Dok-Lok vehicle restraints should be operated by authorized personnel who have read and understand Owner’s Manual. Contact your local Rite-Hite representative or Rite-Hite (U.S.) 800-456-0600 with any questions. Failure to follow these procedures could allow unexpected trailer / loading dock separation, resulting in death or serious injury.
  • Page 17 Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual OPERATION RESTRAINT DEFAULT STATUS CONTROL BOX OUTSIDE LIGHT RESTRAINT POSITION CONTROL BOX: STATUS STATUS STATE POSITION INSIDE LIGHTS, SOUND OUTSIDE LIGHTS Restraint UNLOCKED/ STORED position. DO NOT ENTER TRAILER DO NOT ENTER TRAILER DO NOT ENTER TRAILER DO NOT ENTER TRAILER Hook is in STORED position...
  • Page 18 SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual OPERATION RESTRAINT DEFAULT STATUS CONTROL BOX OUTSIDE LIGHT RESTRAINT POSITION CONTROL BOX: STATUS STATUS STATE POSITION INSIDE LIGHTS, SOUND OUTSIDE LIGHTS Restraint LOCKED When RIG is entrapped by hook, DO NOT ENTER TRAILER...
  • Page 19 Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual OPERATION RESTRAINT DEFAULT STATUS CONTROL BOX OUTSIDE LIGHT RESTRAINT POSITION STATUS STATUS STATE POSITION CONTROL BOX / INSIDE LIGHTS OUTSIDE LIGHTS FAULT State from LOCKING State DO NOT ENTER TRAILER DO NOT ENTER TRAILER DO NOT ENTER TRAILER DO NOT ENTER TRAILER Hook cannot entrap RIG...
  • Page 20 SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual OPERATION CONTROL BOX OUTSIDE LIGHT RESTRAINT POSITION RESTRAINT DEFAULT STATUS STATUS STATUS STATE POSITION CONTROL BOX / INSIDE LIGHTS OUTSIDE LIGHTS HORN OVERRIDE State DO NOT ENTER TRAILER DO NOT ENTER TRAILER DO NOT ENTER TRAILER...

  • Page 21: Approach-Vu™ (Optional)

    UNLESS OTHERWISE SPECIFIED CONFIDENTIAL DIMENSIONS ARE IN INCHES. RESPONSIBLE ENGINEER M. SVE TOLERANCES: THIS DOCUMENT IS THE PROPERTY MANUFACTURING ENGINEER OF RITE-HITE® PRODUCTS .120 CORPORATION. SUBJECT MATTER .060 HEREIN IS CONFIDENTIAL. DO NOT .XXX .030 USE, REPRODUCE, COPY OR ANGLE DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE-HITE®...

  • Page 22: Maintenance

    NOTICE and safety clip • Release the pushbutton on powered levelers Contact Rite-Hite if loading docks are exposed to allowing the Safe-T-Strut™ to rest on the harsh environments (extreme climates, corrosive underside of lip...

  • Page 23: Planned Maintenance

    Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual MAINTENANCE Planned Maintenance P.M. IN DAYS INSPECT AND PERFORM: Remove debris around Dok-Lok vehicle restraint    Verify horns, inside and outside lights are working    Replace damaged or missing light bulbs and lenses ...

  • Page 24: Drive Chain

    SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual MAINTENANCE lubricate drive verify torque is greater chain - use spray than 500 in-lbf - use a Drive Chain grease (Zep 2000 flex-beam style torque or equivalent) wrench Inspect the drive chain (A) for dirt and chain tightness:...

  • Page 25: Troubleshooting

    Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual TROUBLESHOOTING Component Testing Limit Switch 1 Set multimeter to “RX1” scale for “Continuity Test” Plunger released = No meter reading 2 Attach multimeter leads to pins (B) and (C) wires of Plunger depressed = a "Full Scale" meter reading switch connector: Green (ground) wire of limit switch does not have to be Plunger with Roller...

  • Page 26: Led Status Chart

    SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual TROUBLESHOOTING LED Status Chart MICRO CONTROL BOARD POWER BOARD INPUTS OUTPUTS ? = Varies (per operation) FIELD PUSH BUTTONS 12VDC RELAY 115/230VAC * = On for 15 sec before M2 energizes A = Alternating...

  • Page 27: Setting Horn Override Code

    Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual TROUBLESHOOTING Setting Horn Override Code To create a new or replace a forgotten code: 1 Press and hold DIAGNOSTIC button until horn chirps (≈ 5 seconds). Without opening the control box cover, press and hold the #1 and #3 buttons on the cover until the horn chirps 2 Enter the factory preset HORN OVERRIDE code:...
  • Page 28 SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual TROUBLESHOOTING Diagnostics Mode Diagnostic mode may be entered while restraint is in any state To enter diagnostic mode: 1 Press and hold DIAGNOSTIC button until horn chirps (≈ 5 seconds). 2 Press LOCK button...
  • Page 29 Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual TROUBLESHOOTING Diagnostics Mode Continued Steps 17-21 (Diagnostic Sequence) are used to test mechanical Inputs and Outputs of lock (motor, limit switches, etc) • When controls enter Steps 17-21, horn will chirp to alert operator to check hook position •...

  • Page 30: Carriage And Track 9In

    SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual PARTS Carriage and Track 9in Non-Shadow Option Shadow Option 52,54 53,54,55 34 2 Publication: AMEN00096 2018-05-30...
  • Page 31 Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual PARTS Carriage and Track 9in Continued PART # PART # NON- NON- DESCRIPTION SHADOW SHADOW DESCRIPTION SHADOW SHADOW Roller Track 139912 139912 Harness Lock Nut w/Gasket 55877 55877 Cage Nut 56540 56540 Carriage Decal, Left (facing dock) 140207 140207 Spring Cover, Left (facing dock)

  • Page 32: Carriage And Track 12In

    SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual PARTS Carriage and Track 12in Non-Shadow Option Shadow Option 52,54 53,54,55 64 47 Publication: AMEN00096 2018-05-30...
  • Page 33 Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual PARTS Carriage and Track 12in Continued PART # PART # NON- NON- DESCRIPTION SHADOW SHADOW DESCRIPTION SHADOW SHADOW Roller Track 139912 139912 Harness Lock Nut w/Gasket 55877 55877 Cage Nut 56540 56540 Carriage Decal, Left (facing dock) 138250 138250 Spring Cover, Left (facing dock)

  • Page 34: Electrical

    SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual PARTS Electrical DO NOT ENTER TRAILER KEYED OPTION ENTER TRAILER OUTSIDE LIGHTS LOCK DOK-LOK ® HORN OVERRIDE UNLOCK 708 709 X2/N J13-1 LOCK J13-2 J13-3 UNLOCK J13-4 J13-5 NEUTRAL J13-6 J14-1 NEUTRAL J14-2...
  • Page 35 155398 Less Advanced Controls Circuit Board 155413 Standard Enclosure with decals, English, 865102 *Not Shown Including Advanced Controls **Consult Rite-Hite for part number Enclosure with decals other than above 865xxx** 302* Electrical schematic decal 870xxx** 303* Fuse replacement decal 144849...

  • Page 36: Signs

    12.25” 10 1/2 part of the SMOOTH TRANSITION DOK SYSTEM MADE IN U.S.A. This Manual Covers Restraints Built After Serial Numbers: 05GD150001W and up PRINTED IN U.S.A. RITE-HITE PRINT SHOP PUBLICATION NO. 1352 Copyright 2012 JUNE 2014 4” 6.25” 3”...
  • Page 37 Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual PARTS Approach-Vu™ Truck Sensor DESCRIPTION PART # Mounting Weldment - Base 150695 Mounting Weldment - Extension 150691 Bolt 25-20 x 1" 136880 Screw #8-32X100 Phillips Head, ZP 51689 Nut #8-32 Nylock, ZP 141611 Anchor Concrete 375 dia X 35L Hex Head, ZP 105046 Installation Instructions, Truck Sensor...
  • Page 38 SHR-5000™ Dok-Lok Rite-Hite ® ® Owner's Manual Publication: AMEN00096 2018-05-30...
  • Page 39 Rite‑Hite SHR‑5000™ Dok‑Lok ® ® Owner's Manual Publication: AMEN00096 2018-05-30...
  • Page 40 Product claimed to be defective and shall, at Rite-Hite's option, either (x) grant Rite-Hite or its agent access to Owner's premises for the purpose of repairing or replacing the Product or (y)

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