Husqvarna SVARTPILEN 401 Owner's Manual

Table of Contents

Quick Links

Download this manual

OWNER'S MANUAL 2020

SVARTPILEN 401

Art. no. 3402394en

Table of Contents

Need help?

Do you have a question about the SVARTPILEN 401 and is the answer not in the manual?

Questions and answers

Summary of Contents for Husqvarna SVARTPILEN 401

Page 1 OWNER'S MANUAL 2020 SVARTPILEN 401 Art. no. 3402394en...
Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle that will continue giving you pleasure for a long time if you maintain it properly.
Page 4 Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner. ISO 9001(12 100 6061) Husqvarna Motorcycles applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard. Issued by: TÜV-Management Service Husqvarna Motorcycles GmbH Stallhofnerstraße 3...
Page 5: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS IMPORTANT NOTES ........26 MEANS OF REPRESENTATION......9 Manufacturer and implied warranty ..26 Symbols used ........9 Fuel, auxiliary substances....26 Formats used ........10 Spare parts, accessories ....26 SAFETY ADVICE ..........11 Service ..........
Page 6 TABLE OF CONTENTS Switches on the left side of the COMBINATION INSTRUMENT ....... 52 handlebar ..........39 Combination instrument ..... 52 6.4.1 High beam flasher button....39 Activation and test ......53 6.4.2 Light switch ........40 Warnings ..........54 6.4.3 Turn signal switch ......
Page 7 TABLE OF CONTENTS 7.16 Setting the units........79 10.3 Recommended work......111 7.17 Setting the clock ......... 80 TUNING THE CHASSIS......... 112 7.18 Adjusting the shift speed RPM1 ..81 11.1 Fork/shock absorber (Option: 7.19 Adjusting the shift speed RPM2 ..82 Ajustable chassis) ......
Page 8 TABLE OF CONTENTS 12.3 Lifting the motorcycle with the 12.23 Adjusting the chain tension....156 front lifting gear......... 128 12.24 Checking the chain, rear sprocket, 12.4 Taking the motorcycle off the front and engine sprocket ......158 lifting gear ......... 129 12.25 Adjusting the basic position of the 12.5 Cleaning the dust boots of the fork...
Page 9 TABLE OF CONTENTS 14.2 Installing the front wheel ....181 COOLING SYSTEM........218 14.3 Removing the rear wheel ....184 16.1 Cooling system ......... 218 14.4 Installing the rear wheel ....186 16.2 Checking the antifreeze and 14.5 Checking the rear hub damping coolant level........
Page 10 TABLE OF CONTENTS CLEANING, CARE ......... 244 AUXILIARY SUBSTANCES......277 19.1 Cleaning the motorcycle ....244 STANDARDS ..........279 19.2 Checks and maintenance steps for INDEX OF SPECIAL TERMS ......280 winter operation ........ 247 LIST OF ABBREVIATIONS ......281 STORAGE............
Page 11: Means Of Representation 1
MEANS OF REPRESENTATION 1 Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). All work marked with this symbol requires specialist knowledge and technical understand- ing.
Page 12: Formats Used
1 MEANS OF REPRESENTATION Indicates a voltage measurement. Indicates a current measurement. Indicates the end of an activity, including potential rework. Formats used The typographical formats used in this document are explained below. Proprietary name Indicates a proprietary name. Name ®...
Page 13: Safety Advice 2
SAFETY ADVICE 2 Use definition – intended use This vehicle has been designed and built to withstand the normal stresses and strains of road use. This vehicle is not suitable for use on race tracks or offroad. Info This vehicle is only authorized for operation on public roads in its homologated version. Misuse The vehicle must only be used as intended.
Page 14: Degrees Of Risk And Symbols
2 SAFETY ADVICE Info Various information and warning labels are attached in prominent locations on the product described. Do not remove any information or warning labels. If they are missing, you or others may not recognize dangers and may therefore be injured. Degrees of risk and symbols Danger Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the...
Page 15 SAFETY ADVICE 2...
Page 16: Overview Of Labels
2 SAFETY ADVICE Overview of labels F02726-10...
Page 17 SAFETY ADVICE 2 Type label for Canada Information on emissions control Information on suspension setting Information on preparations for use Information on noise emissions Type label for USA F02728-01 Type label for Canada...
Page 18: Information On Emissions Control
2 SAFETY ADVICE Information on emissions control F02729-01 Information on suspension setting F02722-01...
Page 19: Information On Preparations For Use
SAFETY ADVICE 2 Information on preparations for use F00491-01 F02730-01 Information on noise emissions...
Page 20: Reporting Safety Defects
If the NHTSA receives multiple similar complaints, it may open an investigation. and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Husqvarna Motorcycles North America, Inc.
Page 21: Noise Emission Warranty
Manufacturer warranty for the exhaust monitoring system Husqvarna Motorcycles North America, Inc. guarantees that, at the time of sale, the exhaust monitoring sys- tem complies with all the standards of the US Environmental Protection Agency (EPA) and the California Air Resources Board (CARB).
Page 22 As the owner of the motorcycle, you are responsible for the required maintenance specified in the Owner's Manual. Please note that Husqvarna Motorcycles is entitled to reject warranty claims if your motorcycle or a part fails due to misuse, negligence, an accident, participation in racing or similar events, improper service work, or unauthorized modifications.
Page 23: Consumer Rights
SAFETY ADVICE 2 2.10 Consumer rights Warranty claims should be submitted to a Husqvarna Motorcycles workshop. If you are not satisfied, please contact: Husqvarna Motorcycles North America, Inc., c/o KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA Phone: (440) 985–3553...
Page 24: Safe Operation
2 SAFETY ADVICE Removal or puncturing of the main silencers, baffles, header pipes or any other components which conduct exhaust gases. Removal or puncturing of parts of the intake system. Lack of proper maintenance. Replacing moving parts of the vehicle, or parts of the exhaust system or intake system, with parts other than those specified by the manufacturer.
Page 25: Protective Clothing
– Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing.
Page 26: Work Rules
2 SAFETY ADVICE 2.14 Work rules Unless specified otherwise, the ignition must be turned off during all work (models with ignition lock, models with remote key) or the engine must be at a standstill (models without ignition lock or remote key). Special tools are necessary for certain tasks.
Page 27: Owner's Manual
The Owner's Manual is an important component of the vehicle and must be handed over to the new owner if the vehicle is sold. The Owner's Manual is also available for download from your authorized Husqvarna Motorcycles dealer and on the Husqvarna Motorcycles website.
Page 28: Important Notes
3 IMPORTANT NOTES Manufacturer and implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty.
Page 29: Service
IMPORTANT NOTES 3 The current Husqvarna Motorcycles accessories for your vehicle can be found on the Husqvarna Motorcy- cles website. International Husqvarna Motorcycles website: www.husqvarna-motorcycles.com Service A prerequisite for perfect operation and prevention of premature wear is that the service, care, and tuning work on the engine and chassis is properly carried out as described in the Owner's Manual.
Page 30: Customer Service
3 IMPORTANT NOTES Customer service Your authorized Husqvarna Motorcycles dealer will be happy to answer any questions you may have regarding your vehicle and Husqvarna Motorcycles. A list of authorized Husqvarna Motorcycles dealers can be found on the Husqvarna Motorcycles website.
Page 31 IMPORTANT NOTES 3...
Page 32: View Of Vehicle
4 VIEW OF VEHICLE View of vehicle, front left (example) H03983-10...
Page 33 VIEW OF VEHICLE 4 Combination instrument ( p. 52) High beam flasher button ( p. 39) Light switch ( p. 40) Turn signal switch ( p. 40) Horn button ( p. 41) Clutch lever ( p. 38) Front rider’s seat Passenger seat Passenger foot pegs ( p.
Page 34: View Of Vehicle, Rear Right (Example)
4 VIEW OF VEHICLE View of vehicle, rear right (example) H03984-10...
Page 35 VIEW OF VEHICLE 4 Tool set ( p. 48) Ignition and steering lock ( p. 42) Emergency OFF switch ( p. 41) Start button ( p. 42) Throttle grip ( p. 39) Hand brake lever ( p. 38) Level viewer, engine oil Foot brake lever ( p.
Page 36: Serial Numbers
5 SERIAL NUMBERS Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 402408-10 Type label The USA type label is on the right of the frame behind the steering head. 402174-10...
Page 37: Key Number
SERIAL NUMBERS 5 The Canada type label is on the left of the frame behind the steering head. F01412-01 Key number The key number can be found on the KEYCODECARD. Info You need the key number to order a spare key. Keep the KEYCODECARD in a safe place.
Page 38: Engine Number
5 SERIAL NUMBERS Engine number The engine number is stamped on the left side of the engine under the engine sprocket. 402486-10 Fork article number The fork article number is stamped on the inside of the axle clamp. 402295-10...
Page 39: Shock Absorber Article Number
SERIAL NUMBERS 5 Shock absorber article number Shock absorber article number is on the left side of the shock absorber. F02448-10...
Page 40: Controls
6 CONTROLS Clutch lever The clutch lever is fitted on the left side of the handlebar. F01351-10 Hand brake lever The hand brake lever is fitted on the right side of the handle- bar. The front brake is engaged using the hand brake lever. F01352-10...
Page 41: Throttle Grip
CONTROLS 6 Throttle grip The throttle grip is fitted on the right side of the handlebar. F01352-11 Switches on the left side of the handlebar 6.4.1 High beam flasher button High beam flasher button is fitted on the left side of the han- dlebar.
Page 42: Light Switch
6 CONTROLS 6.4.2 Light switch Light switch is fitted on the left side of the handlebar. Possible states Low beam on – The light switch is turned down- ward. In this position, the low beam and tail light are switched on. High beam on –...
Page 43: Horn Button
CONTROLS 6 6.4.4 Horn button Horn button is fitted on the left side of the handlebar. Possible states • The horn button is in the basic position is pressed – The horn is operated in this • The horn button position.
Page 44: Start Button
6 CONTROLS 6.5.2 Start button Start button is fitted on the right side of the handlebar. Possible states • The start button is in the basic position is pressed – In this position, the starter • The start button motor is actuated. F01355-10 Ignition and steering lock The ignition and steering lock is located in front of the upper...
Page 45: Locking The Steering
CONTROLS 6 Steering locked – In this position, the ignition circuit is interrupted and the steering locked. The ignition key can be removed. Locking the steering Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. –...
Page 46: Unlocking The Steering
6 CONTROLS Unlocking the steering – Insert the ignition key into the ignition and steering lock, press in, and turn to the right. Remove the ignition key. The handlebar can now be moved again. 400731-01 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable.
Page 47 CONTROLS 6 Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
Page 48: Closing The Fuel Tank Filler Cap
6 CONTROLS – Lift the fuel tank filler cap. 6.10 Closing the fuel tank filler cap Warning Fire hazard Fuel is highly flammable, toxic and a health hazard. – Check that the fuel tank filler cap is locked cor- rectly after closing. –...
Page 49: Seat Lock
CONTROLS 6 6.11 Seat lock The seat lock is located at the front left below the fuel tank. The seat lock can be unlocked using the ignition key. F01425-10 6.12 Bag carrier The bag carrier is located on the fuel tank. The bag carrier may not be loaded with more than the specified weight.
Page 50: Tool Set
6 CONTROLS 6.13 Tool set The tool set is located under the front rider's seat. F02658-10 6.14 Grab handle The grab handle is used for maneuvering the motorcycle. If you carry a passenger, the passenger can hold onto the grab handles during the trip.
Page 51: Passenger Foot Pegs
CONTROLS 6 6.15 Passenger foot pegs The passenger foot pegs can be folded up and down. Possible states Passenger foot pegs folded up – For operation without a • passenger. Passenger foot pegs folded down – For operation with a •...
Page 52: Foot Brake Lever
6 CONTROLS The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears. 401950-11 6.17 Foot brake lever Foot brake lever is located in front of the right footrest. The foot brake lever is used to activate the rear brake. 402177-10...
Page 53: Side Stand
CONTROLS 6 6.18 Side stand The side stand is located on the left of the vehicle. The side stand is used for parking the motorcycle. Info The side stand must be folded up during motorcycle use. The side stand is coupled with the safety starting system; follow the riding instructions.
Page 54: Combination Instrument
7 COMBINATION INSTRUMENT Combination instrument The combination instrument is attached in front of the handlebar. Indicator lamps ( p. 59) Display ( p. 63) Function buttons ( p. 66) F02662-10...
Page 55: Activation And Test
COMBINATION INSTRUMENT 7 Activation and test Activation The combination instrument is activated when the ignition is switched on. Info The brightness of the displays is controlled by an ambient light sensor in the combination instrument. Test When the ignition is switched on, all indicator lamps light up briefly except for the turn signal indicator lamp.
Page 56: Warnings
If the engine is running and the malfunction indicator lamp lights up, stop (taking care not to endanger yourself or other road users in the process) and contact an authorized Husqvarna Motorcycles work- shop. The ABS warning lamp lights up until a speed of approx.
Page 57 COMBINATION INSTRUMENT 7 If an error has occurred in the CAN bus, various warnings appear on the display: CAN FAILURE, CAN ABS FAILURE, and CAN EMS FAILURE can appear. ABS Failure appears on the display if the ABS is no longer active.
Page 58 7 COMBINATION INSTRUMENT Transport Lock appears on the display if transport mode is acti- vated. Temporary Transport Lock appears on the display if temporary transport mode is activated. H03970-01 Kill Switch appears on the display if the emergency off switch is pressed.
Page 59 COMBINATION INSTRUMENT 7 Low Oil Pressure appears on the display if the oil pressure is too low. Low Battery appears on the display if the battery voltage falls below the specified value. ≤ 10.5 V Battery voltage F01407-01 Coolant Sensor Failure appears on the display if the coolant temperature sensor is faulty.
Page 60 7 COMBINATION INSTRUMENT Fuel Level Sensor Failure appears on the display if the fuel level indicator is faulty. Low Fuel Level appears on the display if the fuel level reaches the reserve mark. F01409-01...
Page 61: Indicator Lamps
If the engine is running and the malfunction indicator lamp lights up, stop (taking care not to endanger yourself or other road users in the process) and contact an authorized Husqvarna Motorcycles work- shop. The ABS warning lamp lights up until a speed of approx.
Page 62 OBD has detected an error in the vehicle electron- ics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles workshop. The shift warning lights up/flashes red – The shift warning light flashes red when the set shift speed RPM1 is reached.
Page 63: Shift Warning Light
COMBINATION INSTRUMENT 7 Shift warning light The shift warning light is located in the center above the dis- play. Info The shift warning light can be configured in the Trip 1 dis- play and Trip 2 display by keeping the MODE button pressed.
Page 64 7 COMBINATION INSTRUMENT Coolant temperature > 35 °C (> 95 °F) > 1,000 km (> 620 mi) RPM1 shift warning flashes light RPM2 shift warning lights up light...
Page 65: Display
COMBINATION INSTRUMENT 7 Display The tachometer shows the engine speed in revolutions per minute. The gear display shows the engaged gear. is shown in kilometers per hour km/h or in miles per Speed hour mph. The fuel level display is displayed in the area.
Page 66: Fuel Level Display
7 COMBINATION INSTRUMENT Fuel level display The fuel tank contents are shown in area of the display. The fuel level indicator consists of bars. The more bars are lit, the more fuel is in the fuel tank. Info If the fuel level is getting low, the warning Low Fuel Level will also appear on the display.
Page 67: Coolant Temperature Indicator
COMBINATION INSTRUMENT 7 Coolant temperature indicator The coolant temperature is shown in area of the display. The coolant temperature indicator consists of bars. The more bars that light up, the hotter the coolant. Note Engine failure Overheating damages the engine. – If the coolant temperature warning is displayed, stop imme- diately and take care not to endanger yourself or other traffic participants in the process.
Page 68: Function Buttons
7 COMBINATION INSTRUMENT Engine hot – Five to eight bars light up. • Engine very hot – All eight bars flash. • Function buttons Press the MODE button to change display modes. Possible display modes are ABS, Info (when warnings occur), total distance traveled (ODO), distance 1 (TRIP 1) and distance 2 (TRIP 2).
Page 69: Abs Display
COMBINATION INSTRUMENT 7 7.10 ABS display – Press the MODE button briefly and repeatedly until ABS appears on the display. ABS indicates the selected ABS mode. Info The ABS mode can only be changed when the vehicle is stationary. Press the MODE button briefly to change to the next dis- play mode in the display.
Page 70: Odo Display
7 COMBINATION INSTRUMENT Info The Info display is only shown if a message or warning is pending. The warnings that have occurred are saved in the Info display until these are no longer active. All warnings that have occurred are shown automatically in succession on the Info display.
Page 71: Fuel Range
COMBINATION INSTRUMENT 7 Info ODO shows the total distance covered. This value is retained, even if the 12-V battery is discon- nected from the vehicle or the fuse blows. ODO is always running and counts up to 99.999. Press the SET button briefly to change to the next menu in the display.
Page 72: Service
7 COMBINATION INSTRUMENT Press the Next menu on the display SET button briefly. Press the Next display mode in the display MODE but- ton briefly. 7.12.2 Service – Press the MODE button briefly and repeatedly until ODO appears on the display. –...
Page 73: Trip 1 Display
COMBINATION INSTRUMENT 7 Press the Next display mode in the display MODE but- ton briefly. 7.13 TRIP 1 display Press the MODE button briefly and repeatedly until TRIP 1 appears in the display. Info TRIP 1 shows the distance since the last reset, such as between two refueling stops.
Page 74: Time Trip 1
7 COMBINATION INSTRUMENT 7.13.1 Time Trip 1 – Press the MODE button briefly and repeatedly until TRIP 1 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Riding time 1 based on TRIP 1 is shown in this menu. Press the Next menu on the display SET button...
Page 75: Average Speed Trip1
COMBINATION INSTRUMENT 7 7.13.2 Average Speed Trip1 – Press the MODE button briefly and repeatedly until TRIP 1 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Average speed 1 based on TRIP 1 is shown in this menu. Press the Next menu on the display SET button...
Page 76: Avg F.c. Trip 1
7 COMBINATION INSTRUMENT 7.13.3 Avg F.C. Trip 1 – Press the MODE button briefly and repeatedly until TRIP 1 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears. Average fuel consumption 1 based on TRIP 1 is shown in this menu.
Page 77: Trip 2 Display
COMBINATION INSTRUMENT 7 7.14 TRIP 2 display Press the MODE button briefly and repeatedly until TRIP 2 appears in the display. Info TRIP 2 shows the distance since the last reset, such as between two refueling stops. TRIP 2 is always running and counts up to 9999.9.
Page 78: Average Speed Trip2
7 COMBINATION INSTRUMENT Press the Display of TRIP 2 is reset SET button for 3 sec- onds. Press the Next display mode on the display MODE but- ton briefly. 7.14.2 Average Speed Trip2 – Press the MODE button briefly and repeatedly until TRIP 2 appears on the display.
Page 79: Avg F.c. Trip 2
COMBINATION INSTRUMENT 7 Press the Next display mode on the display MODE but- ton briefly. 7.14.3 Avg F.C. Trip 2 – Press the MODE button briefly and repeatedly until TRIP 2 appears on the display. – Press the SET button briefly and repeatedly until the desired menu appears.
Page 80: Adjusting Abs Mode
7 COMBINATION INSTRUMENT 7.15 Adjusting ABS mode Condition The motorcycle is stationary. – Press the MODE button briefly and repeatedly until ABS appears on the display. – Keep the SET button pressed for 3-5 seconds to change between ABS modes. Info Do not open the throttle during the selection.
Page 81: Setting The Units
COMBINATION INSTRUMENT 7 7.16 Setting the units Info Make the setting according to the country. If you change the unit, the value ODO is retained and converted accordingly. Condition The motorcycle is stationary. – Press the MODE button briefly and repeatedly until ODO appears on the display.
Page 82: Setting The Clock
7 COMBINATION INSTRUMENT Info km or miles can be set as a length unit. l, USga, or UKga can be set as a volume unit. 7.17 Setting the clock Info The clock is displayed in 24-hour format. The time must be reset if the 12-V battery was disconnected from the vehicle or the fuse was removed. Condition The motorcycle is stationary.
Page 83: Adjusting The Shift Speed Rpm1
COMBINATION INSTRUMENT 7 – Set the hours display using the MODE button. – Set the minutes display using the SET button. – Press the MODE button and SET button simultaneously. The set time is adopted and saved. 7.18 Adjusting the shift speed RPM1 Condition The motorcycle is stationary.
Page 84: Adjusting The Shift Speed Rpm2
7 COMBINATION INSTRUMENT Info The MODE button increases the value. The SET button decreases the value. – Press the MODE button and SET button simultaneously. The RPM1 display disappears and the set shift speed RPM1 is adopted and saved. 7.19 Adjusting the shift speed RPM2 Condition The motorcycle is stationary.
Page 85 COMBINATION INSTRUMENT 7 Info The RPM2 display appears in the TRIP 2 display for each menu by keeping the MODE button pressed. RPM2 is the engine speed above which the shift warning light lights up. The engine speed can be set at intervals of 50. The shift speed RPM2 can only be set from a min- imum of 50 revolutions per minute above the shift speed RPM1.
Page 86: Preparing For Use
Make sure that only tires with a similar tire tread pattern are fitted to the front and rear wheel. Warning Danger of accidents Non-approved or non-recommended tires and wheels impact the handling characteristic. – Only use tires/wheels approved by Husqvarna Motorcycles with the corresponding speed index.
Page 87 When using the vehicle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over.
Page 88: Running In The Engine
8 PREPARING FOR USE Running in the engine – During the running-in phase, do not exceed the specified engine speed. Guideline Maximum engine speed During the first: 1,000 km (620 mi) 7,500 rpm Info During the running-in phase, the shift warning light is set to a specified value and cannot be changed.
Page 89 PREPARING FOR USE 8 Warning Danger of accidents Improper mounting of cases or the tank rucksack impairs the handling charac- teristic. – Mount and secure cases and tank rucksack according to the manufacturer's instructions. Warning Danger of accidents The luggage system will be damaged if it is overloaded. –...
Page 90 8 PREPARING FOR USE – If luggage is carried, ensure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribution between the front and rear wheels. – Do not exceed maximum permissible weight and maximum permissible axle loads. Guideline Maximum permissible overall weight 355 kg (783 lb.)
Page 91: Riding Instructions 9
RIDING INSTRUCTIONS 9 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –...
Page 92: Starting
9 RIDING INSTRUCTIONS Starting Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space. Caution Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is discharged or missing.
Page 93 RIDING INSTRUCTIONS 9 – Unlock the steering. ( p. 44) – Sit on the vehicle, take the weight off of the side stand, and move it all the way up with your foot. – Turn the emergency OFF switch to the position –...
Page 94: Starting Off
9 RIDING INSTRUCTIONS Info Do not press the start button until the combination instrument function check has finished. Do not open the throttle to start. Press the starter for a maximum of 5 seconds. Wait for a least 5 seconds before trying again. This motorcycle is equipped with a safety starting sys- tem.
Page 95: Easy Shift
RIDING INSTRUCTIONS 9 Easy Shift Using Easy Shift, you can shift up and down without actuating the clutch. Because there is no need to close the throttle grip, uninterrupted gear shifts are possible. Easy Shift uses the shifter shaft position to check whether or not a shift should be initiated, and sends a corresponding signal to the engine control unit.
Page 96: Shifting, Riding
9 RIDING INSTRUCTIONS Shifting, riding Warning Danger of accidents Abrupt load alterations can cause the vehicle to get out of control. – Avoid abrupt load alterations and sudden braking actions. – Adapt your speed to the road conditions. Warning Danger of accidents If you change down at high engine speed, the rear wheel blocks and the engine races.
Page 97 RIDING INSTRUCTIONS 9 Warning Risk of injury The passenger may fall from the motorcycle if they conduct themselves incorrectly. – Ensure that the passenger sits correctly on the passenger seat, places his or her feet on the pas- senger foot pegs and holds on to the rider or the grab handles. –...
Page 98 9 RIDING INSTRUCTIONS Warning Danger of accidents Total weight and axle loads influence the handling characteristic. The total weight consists of: motorcycle ready for operation and with a full tank, driver and passenger with protective clothing and helmet, and luggage. – Do not exceed the maximum permissible overall weight or the axle loads.
Page 99 Only use Easy Shift in the permitted speed range shown. Info If unusual noises occur while riding, stop immediately (taking care not to endanger yourself or other road users in the process), switch off the engine, and contact an authorized Husqvarna Motorcycles work- shop. –...
Page 100 (taking care not to endanger yourself or other road users in the process), switch off the engine, and contact an authorized Husqvarna Motorcycles workshop. – If the general warning symbol begins to flash in the display during the trip, several warnings have been detected.
Page 101 RIDING INSTRUCTIONS 9 – Using Easy Shift, you can shift up in the speed range shown without pulling the clutch lever. Info The minimum engine speed before shifting up in revo- lutions per minute is shown in the figure. Pull the shift lever quickly back to the stop without changing the throttle twist grip position.
Page 102: Applying The Brakes
Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Warning Danger of accidents The brake system fails in the event of overheating.
Page 103 RIDING INSTRUCTIONS 9 Warning Danger of accidents ABS may increase the stopping distance in certain situations. – Adjust application of the brakes to the respective riding situation and riding surface conditions. Warning Danger of accidents Excessively forceful application of the brakes blocks the wheels. The ABS effectiveness is only ensured if it is switched on.
Page 104: Stopping, Parking
9 RIDING INSTRUCTIONS – Use the braking effect of the engine on long downhill stretches. Shift back one or two gears, but do not overrev the engine when doing so. This means that significantly less braking is required and the brake sys- tem does not overheat.
Page 105 RIDING INSTRUCTIONS 9 Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. – Do not park the vehicle near to materials which are highly flammable or explosive. – Allow the vehicle to cool down before covering it. –...
Page 106: Transport
9 RIDING INSTRUCTIONS Transport Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. – Do not park the vehicle near to materials which are highly flammable or explosive. –...
Page 107: Refueling
RIDING INSTRUCTIONS 9 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. – Switch off the engine for refueling.
Page 108 In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment.
Page 109 RIDING INSTRUCTIONS 9 – Switch off the engine. – Open fuel tank filler cap. ( p. 44) – Fill the fuel tank with fuel up to the lower edge of the filler neck. Total fuel tank 9.5 l Super unleaded capacity, approx.
Page 110: 10 Service Schedule
Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up- to-date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husq- varna Motorcycles dealer will be glad to advise you.
Page 111 SERVICE SCHEDULE 10 every 24 months every 12 months every 15,000 km (9,300 mi) every 7,500 km (4,650 mi) after 1,000 km (620 mi) ○ ● ● ● Check the front brake fluid level. ( p. 166) ○ ● ● ●...
Page 112 Final check: Final check: Check the vehicle for safe operation and take a test ride. ○ ● ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcycles diag- nostics tool. ○ ● ● ●...
Page 113: Recommended Work
SERVICE SCHEDULE 10 10.3 Recommended work every 48 months every 12 months every 30,000 km (18,600 mi) every 7,500 km (4,650 mi) after 1,000 km (620 mi) ● Check the frame. ● Check the link fork. ● ● Check the fork bearing for play. ●...
Page 114: 11 Tuning The Chassis
11 TUNING THE CHASSIS 11.1 Fork/shock absorber (Option: Ajustable chassis) The fork and the shock absorber offer many options for adapting the chassis to the riding style and the payload. Info The recommendations for the suspension setting are shown in table .
Page 115 TUNING THE CHASSIS 11 – Turn adjuster clockwise all the way. Info Adjuster is located at the upper end of the left fork leg. The compression damping is located in left fork leg COMP (white adjuster). The rebound damping is located in right fork leg REB (red adjuster).
Page 116: Adjusting The Rebound Damping Of The Fork (Option: Ajustable Chassis)
11 TUNING THE CHASSIS 11.3 Adjusting the rebound damping of the fork (Option: Ajustable chassis) Info The hydraulic rebound damping determines the fork suspension behavior. – Turn adjuster clockwise all the way. Info Adjuster is located at the upper end of the right fork leg.
Page 117: Adjusting The Rebound Damping Of The Shock Absorber (Option: Ajustable Chassis)
Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
Page 118 11 TUNING THE CHASSIS – Turn adjusting screw clockwise up to the last perceptible click. – Turn counterclockwise by the number of clicks correspond- ing to the shock absorber type. Guideline Rebound damping Comfort 20 clicks Standard 15 clicks F02665-10 Sport 10 clicks Full payload...
Page 119: Adjusting The Spring Preload Of The Shock Absorber (Option: Ajustable Chassis)
TUNING THE CHASSIS 11 11.5 Adjusting the spring preload of the shock absorber (Option: Ajustable chassis) Warning Danger of accidents Modifications to the suspension setting may seriously alter the handling charac- teristic. – Ride slowly to start with after making adjustments to get the feel of the new handling characteristic. Info The spring preload defines the initial status of the spring operation on the shock absorber.
Page 120 11 TUNING THE CHASSIS Info The spring preload can be set to 10 different posi- tions.
Page 121: Handlebar Position
TUNING THE CHASSIS 11 11.6 Handlebar position The holes on the handlebar support are placed at a distance from the center. 5 mm (0.2 in) Hole distance The handlebar can be mounted in 2 different positions. This allows the handlebar to be mounted in the most comfortable position for the rider.
Page 122: Adjusting The Handlebar Position
11 TUNING THE CHASSIS 11.7 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent.
Page 123 TUNING THE CHASSIS 11 – Remove screws – Take off handlebar clamp . Take off the handlebar, place to one side and secure. Info Cover the components to protect them against dam- age. Do not kink the cables and lines. –...
Page 124 11 TUNING THE CHASSIS – Position the handlebar. Info Make sure the cables and wiring are positioned cor- rectly. – Position handlebar clamp – Mount screws , but do not tighten yet. Guideline F02715-10 Screw, handle- 20 Nm (14.8 lbf ft) Loctite ®...
Page 125 TUNING THE CHASSIS 11 Guideline Screw, handle- 20 Nm (14.8 lbf ft) Loctite ® 243™ bar clamp...
Page 126: 12 Service Work On The Chassis
12 SERVICE WORK ON THE CHASSIS 12.1 Raising the motorcycle with the rear lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Condition Rear wheel is not removed. –...
Page 127 SERVICE WORK ON THE CHASSIS 12 – Mount the supports of the lifting gear. Guideline Screw on left side: M10x70 – Insert the adapter in the rear lifting gear. Retaining adapter (61029955244) Rear wheel work stand (6932995500033) – Stand the motorcycle upright, align the lifting gear to the link fork and the adapters, and raise the motorcycle.
Page 128: Removing The Rear Of The Motorcycle From The Lifting Gear
12 SERVICE WORK ON THE CHASSIS 12.2 Removing the rear of the motorcycle from the lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Condition Rear wheel was not removed.
Page 129 SERVICE WORK ON THE CHASSIS 12 – Mount and tighten screw Guideline Screw, license M10x30 30 Nm (22.1 lbf ft) Loctite ® 243™ plate bracket F02668-11 Condition Rear wheel was removed. – Secure the motorcycle against falling over. – Remove the rear lifting gear and lean the vehicle on side stand –...
Page 130: Lifting The Motorcycle With The Front Lifting Gear
12 SERVICE WORK ON THE CHASSIS 12.3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Preparatory work – Raise the motorcycle with the rear lifting gear.
Page 131: Taking The Motorcycle Off The Front Lifting Gear
SERVICE WORK ON THE CHASSIS 12 – Move the handlebar to the straight-ahead position. Position the lifting gear. Mounting pin (69329965030) Front wheel work stand, large (6932996510033) Info Always raise the motorcycle at the rear first. – Lift the motorcycle at the front. 402345-01 12.4 Taking the motorcycle off the front lifting gear...
Page 132 12 SERVICE WORK ON THE CHASSIS Main work – Secure the motorcycle against falling over. – Remove the front lifting gear. 402777-01 – Mount protection cap F02669-10 Finishing work – Remove the rear of the motorcycle from the lifting gear. p.
Page 133: Cleaning The Dust Boots Of The Fork Legs
SERVICE WORK ON THE CHASSIS 12 12.5 Cleaning the dust boots of the fork legs Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 124) – Lift the motorcycle with the front lifting gear. ( p. 128) Main work –...
Page 134: Removing The Passenger Seat
12 SERVICE WORK ON THE CHASSIS Universal oil spray ( p. 278) – Press the dust boots back into their installation position. – Remove excess oil. Finishing work – Take the motorcycle off the front lifting gear. ( p. 129) –...
Page 135: Mounting The Passenger Seat
SERVICE WORK ON THE CHASSIS 12 12.7 Mounting the passenger seat – Attach hooks on the passenger seat to seat mounting on the subframe, and lower it at the rear while pushing for- ward. – Press passenger seat downward until it clicks into place. Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly.
Page 136: Mounting The Front Rider's Seat
12 SERVICE WORK ON THE CHASSIS Main work – Raise the rear of the front rider's seat, pull it toward the rear, and remove it upward. H02676-10 12.9 Mounting the front rider's seat Main work – Attach the front rider's seat in area and lower at the rear.
Page 137: Removing The Bag Carrier
SERVICE WORK ON THE CHASSIS 12 12.10 Removing the bag carrier – Remove screws with the bushings. – Take off the bag carrier. F02717-10 12.11 Installing the bag carrier – Position bag carrier. – Mount screws with the bushings and tighten. Guideline Screw, bag carrier M6x45...
Page 138: Removing The Left Side Cover
12 SERVICE WORK ON THE CHASSIS 12.12 Removing the left side cover Preparatory work – Remove the bag carrier. ( p. 135) – Remove the passenger seat. ( p. 132) – Remove the front rider's seat. ( p. 133) Main work –...
Page 139 SERVICE WORK ON THE CHASSIS 12 – Remove screw F02706-10 – Pull off holding lug in area – Take off the side cover forwards. F02718-10...
Page 140: Installing The Left Side Cover
12 SERVICE WORK ON THE CHASSIS 12.13 Installing the left side cover Main work – Position the side cover. Guideline Grease the holding lug and rubber bushing. Holding lug engages in rubber bushing – Engage side cover in area F02718-11 –...
Page 141: Removing The Right Side Cover
SERVICE WORK ON THE CHASSIS 12 – Mount and tighten screw Guideline Screw, front trim M6x15 3.8 Nm (2.8 lbf ft) F02705-11 Finishing work – Mount the front rider's seat. ( p. 134) – Mount the passenger seat. ( p. 133) –...
Page 142 12 SERVICE WORK ON THE CHASSIS Main work – Remove screw F02707-10 – Remove screw F02708-10...
Page 143: Installing The Right Side Cover
SERVICE WORK ON THE CHASSIS 12 – Pull off holding lug in area – Take off the side cover forwards. F02719-10 12.15 Installing the right side cover Main work – Position the side cover. Guideline Grease the holding lug and rubber bushing. Holding lug engages in rubber bushing –...
Page 144 12 SERVICE WORK ON THE CHASSIS – Mount and tighten screw Guideline Screw, fuel tank 5 Nm (3.7 lbf ft) bridge F02708-11 – Mount and tighten screw Guideline Screw, front trim M6x15 3.8 Nm (2.8 lbf ft) F02707-11 Finishing work –...
Page 145: Removing The License Plate Bracket
SERVICE WORK ON THE CHASSIS 12 12.16 Removing the license plate bracket – Take the cable out of holders. F02678-10 – Remove the cable tie. F02679-10...
Page 146 12 SERVICE WORK ON THE CHASSIS – Disconnect plug-in connector – Expose the cable. F02680-10 – Remove screw F02681-10...
Page 147 SERVICE WORK ON THE CHASSIS 12 – Remove nut F02682-10 – Remove screws F02683-10...
Page 148: Installing The License Plate Bracket
12 SERVICE WORK ON THE CHASSIS – Remove screw and take off license plate bracket with chain guard. Guideline Pay attention to the cable. Press the chain guard to the side for better access to the screw. F02684-10 12.17 Installing the license plate bracket –...
Page 149 SERVICE WORK ON THE CHASSIS 12 – Mount screw , but do not tighten yet. Guideline Screw, license M10x30 30 Nm (22.1 lbf ft) Loctite ® 243™ plate bracket – Mount screw , but do not tighten yet. Guideline Screw, license M8x35 19 Nm (14 lbf ft) Loctite...
Page 150 12 SERVICE WORK ON THE CHASSIS Press the chain guard to the side for better access to the screw. – Tighten screws , and Guideline Screw, license M10x30 30 Nm (22.1 lbf ft) Loctite ® 243™ plate bracket Screw, license M8x35 19 Nm (14 lbf ft) Loctite...
Page 151 SERVICE WORK ON THE CHASSIS 12 – Mount and tighten screw Guideline Screw, chain sliding 9 Nm (6.6 lbf ft) guard F02681-11 – Route the cable without tension. – Join plug-in connector F02680-11...
Page 152 12 SERVICE WORK ON THE CHASSIS – Mount the cable ties. F02679-10 – Secure the cable in the holders. F02678-10...
Page 153: Removing The Front Spoiler
SERVICE WORK ON THE CHASSIS 12 12.18 Removing the front spoiler – Remove screws – Take off the front spoiler. F02694-10...
Page 154: Fitting Front Spoiler
12 SERVICE WORK ON THE CHASSIS 12.19 Fitting front spoiler – Position the front spoiler, mount and tighten screws Guideline Screw, front spoiler 7 Nm (5.2 lbf ft) F02694-10...
Page 155: Checking For Chain Dirt Accumulation
SERVICE WORK ON THE CHASSIS 12 12.20 Checking for chain dirt accumulation – Check the chain for coarse dirt accumulation. » If the chain is very dirty: – Clean the chain. ( p. 153) 400678-01 12.21 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip.
Page 156 12 SERVICE WORK ON THE CHASSIS Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info The service life of the chain depends largely on its maintenance. Preparatory work –...
Page 157: Checking The Chain Tension
SERVICE WORK ON THE CHASSIS 12 12.22 Checking the chain tension Warning Danger of accidents Incorrect chain tension damages components and results in accidents. If the chain is tensioned too much, the chain, engine sprocket, rear sprocket, transmission and rear wheel bearings wear more quickly. Some components may break if overloaded. If the chain is too loose, the chain may fall off the engine sprocket or the rear sprocket.
Page 158: Adjusting The Chain Tension
12 SERVICE WORK ON THE CHASSIS Chain tension 5 … 7 mm (0.2 … 0.28 in) » If the chain tension does not meet the specification: – Adjust the chain tension. ( p. 156) – Remove the rear of the motorcycle from the lifting gear. p.
Page 159 SERVICE WORK ON THE CHASSIS 12 Main work – Loosen nut – Loosen nuts – Adjust the chain tension by turning adjusting screws left and right. Guideline Chain tension 5 … 7 mm (0.2 … 0.28 in) Turn the adjusting screws on the left and right so that the markings on the left and right chain adjusters are in...
Page 160: Checking The Chain, Rear Sprocket, And Engine Sprocket
12 SERVICE WORK ON THE CHASSIS Finishing work – Remove the rear of the motorcycle from the lifting gear. p. 126) 12.24 Checking the chain, rear sprocket, and engine sprocket Preparatory work – Raise the motorcycle with the rear lifting gear. ( p.
Page 161 SERVICE WORK ON THE CHASSIS 12 – Shift the transmission into neutral. – Pull on the lower chain section with the specified weight Guideline Weight, chain wear mea- 15 kg (33 lb.) surement – Measure distance of 20 chain rollers in the lower chain section.
Page 162 12 SERVICE WORK ON THE CHASSIS – Check the chain sliding guard for wear. » If in area by the chain sliding guard screw is visi- ble from above: – Change the chain sliding guard. – Check that the chain sliding guard is firmly seated. »...
Page 163: Adjusting The Basic Position Of The Clutch Lever
SERVICE WORK ON THE CHASSIS 12 12.25 Adjusting the basic position of the clutch lever – Adjust the basic position of the clutch lever to your hand size by turning adjusting wheel Info Push the clutch lever forward and turn the adjusting wheel.
Page 164: 13 Brake System
– Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles. – Only use tires/wheels approved by Husqvarna Motor- cycles with the corresponding speed index. – Maintain the specified tire pressure. – Service work and repairs must be performed pro- fessionally.
Page 165 BRAKE SYSTEM 13 The ABS is a safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces. Warning Danger of accidents Driving aids can only prevent a rollover within the physical limitations. It is not always possible to compensate for extreme rid- ing situations, for example with luggage loaded with a high center of gravity, varying road surfaces, steep descents or full braking without disengaging the gear.
Page 166: Adjusting The Basic Position Of The Hand Brake Lever
13 BRAKE SYSTEM wheels may lock during braking. The brake system itself stays functional; only ABS control is not available. The ABS warning lamp may also light up if the rotating speeds of the front and rear wheels differ greatly under extreme riding conditions, for example when making "wheelies"...
Page 167: Checking The Brake Discs
Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple...
Page 168: Checking The Front Brake Fluid Level
Warning Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
Page 169: Adding Front Brake Fluid
If the brake fluid level drops below the MIN marking, the brake system is leaking or the brake linings are worn down. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
Page 170 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.
Page 171 BRAKE SYSTEM 13 Info Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake fluid. Avoid contact between brake fluid and painted parts. Brake fluid attacks paint. Only use clean brake fluid from a sealed container.
Page 172: Checking The Front Brake Linings
Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.
Page 173: Checking The Rear Brake Fluid Level
Warning Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
Page 174: Adding Rear Brake Fluid
If the brake fluid level drops below the MIN marking, the brake system is leaking or the brake linings are worn down. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.)
Page 175 Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage.
Page 176 13 BRAKE SYSTEM Info Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not designed for DOT 5 brake fluid. Avoid contact between brake fluid and painted parts. Brake fluid attacks paint. Only use clean brake fluid from a sealed container.
Page 177 BRAKE SYSTEM 13 – Position the vehicle upright. – Remove screw cap with membrane – Add brake fluid up to the marking Brake fluid DOT 4 / DOT 5.1 ( p. 274) – Mount the screw cover with the membrane. Info Use water to immediately clean up any brake fluid that F02687-10...
Page 178: Checking The Rear Brake Linings
Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect.
Page 179: Checking The Free Travel Of The Foot Brake Lever
BRAKE SYSTEM 13 13.10 Checking the free travel of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake.
Page 180: Adjusting The Free Travel Of The Foot Brake Lever
13 BRAKE SYSTEM 13.11 Adjusting the free travel of the foot brake lever Warning Danger of accidents The brake system fails in the event of overheating. If there is no free travel on the foot brake lever, pressure builds up in the brake system on the rear brake.
Page 181 BRAKE SYSTEM 13 – Release nut and use screw to adjust the specified free travel Guideline Free travel at foot brake 3 … 5 mm (0.12 … 0.2 in) lever Info The range of adjustment is limited. – Hold screw and tighten nut E01127-10...
Page 182: 14 Wheels, Tires
14 WHEELS, TIRES 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 124) – Lift the motorcycle with the front lifting gear. ( p. 128) Main work – Remove screws with washers and push the fender slightly to the side.
Page 183: Installing The Front Wheel
WHEELS, TIRES 14 Info Do not actuate the hand brake lever when the front wheel is removed. – Remove spacers F02734-10 14.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –...
Page 184 14 WHEELS, TIRES – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.
Page 185 WHEELS, TIRES 14 – Clean the thread of the wheel spindle and screw – Clean and grease the wheel spindle. Long-life grease ( p. 277) – Position the front wheel and insert the wheel spindle. The brake linings are correctly positioned. –...
Page 186: Removing The Rear Wheel
14 WHEELS, TIRES – Take the motorcycle off the front lifting gear. ( p. 129) – Remove the rear of the motorcycle from the lifting gear. p. 126) – Operate the front brake and compress the fork a few times firmly.
Page 187 WHEELS, TIRES 14 Main work – Remove screw and pull wheel speed sensor out of the hole. – Remove nut with the washer. – Take off chain adjuster – Hold the rear wheel and remove wheel spindle with the washer and chain adjuster –...
Page 188: Installing The Rear Wheel
14 WHEELS, TIRES – Remove spacers F01414-10 14.4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. Warning Danger of accidents There is no braking effect to start with at the rear brake after installing the rear wheel.
Page 189 WHEELS, TIRES 14 – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change the rear wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.
Page 190 14 WHEELS, TIRES – Pull the rear wheel back and mount wheel spindle with the washer and chain adjuster Guideline Mount left and right chain adjusters in the same posi- tion. – Mount nut with the washer. – Make sure that the chain adjusters are fitted correctly on the screws.
Page 191: Checking The Rear Hub Damping Rubber Pieces
WHEELS, TIRES 14 Finishing work – Remove the rear of the motorcycle from the lifting gear. p. 126) 14.5 Checking the rear hub damping rubber pieces Info The engine power is transmitted from the rear sprocket to the rear wheel via the 6 damping rubber pieces.
Page 192: Checking The Tire Condition
126) 14.6 Checking the tire condition Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.)
Page 193 Danger of accidents Non-approved or non-recommended tires and wheels impact the handling characteristic. – Only use tires/wheels approved by Husqvarna Motorcycles with the corresponding speed index. Warning Danger of accidents New tires have reduced road grip. The contact surface on new tires is not yet roughened.
Page 194 DOT number. The first two digits indicate the week of manufacture and the last two digits the year of manufacture. Husqvarna Motorcycles recommends that the tires be H01144-10 changed after 5 years at the latest, regardless of the...
Page 195: Checking Tire Pressure
WHEELS, TIRES 14 » If the tires are more than 5 years old: – Change the tires. 14.7 Checking tire pressure Info Low tire pressure leads to abnormal wear and overheating of the tire. Correct tire pressure ensures optimal riding comfort and maximum tire service life. –...
Page 196: Checking Spoke Tension
Other spokes will become looser as a result. – Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Strike each spoke briefly using a screwdriver blade. Info The frequency of the sound depends on the spoke length and spoke diameter.
Page 197: Using Tire Repair Spray
WHEELS, TIRES 14 14.9 Using tire repair spray Warning Danger of accidents Incorrect use of tire repair spray will result in the repaired tire losing pressure. Tire repair spray cannot be used for all types of damage. – Observe the instructions and specifications of the manufacturer of the tire repair spray.
Page 198: 15 Electrical System
15 ELECTRICAL SYSTEM 15.1 Removing the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
Page 199 ELECTRICAL SYSTEM 15 Main work – Detach rubber strap and take out tool set – Remove screws – Remove battery support bracket E01317-10...
Page 200 15 ELECTRICAL SYSTEM – Remove battery cover from the 12-V battery. – Disconnect negative cable from the 12-V battery. – Pull back positive terminal cover – Disconnect positive cable from the 12-V battery. – Pull the 12-V battery upwards and out of the battery com- partment.
Page 201: Installing The 12-V Battery
ELECTRICAL SYSTEM 15 15.2 Installing the 12-V battery Main work – Position the 12-V battery in the battery compartment. 12-V battery (ETZ‑9‑BS) ( p. 263) – Position positive cable and mount and tighten the screw. – Position positive terminal cover –...
Page 202 15 ELECTRICAL SYSTEM – Position battery support bracket , mount screws , and tighten. Guideline Screw, battery sup- 19 Nm (14 lbf ft) port bracket – Position tool set and mount rubber strap E01318-10 Finishing work – Mount the front rider's seat. ( p.
Page 203: Charging The 12-V Battery
ELECTRICAL SYSTEM 15 15.3 Charging the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases.
Page 204 15 ELECTRICAL SYSTEM Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, or charging time is exceeded, electrolyte escapes through the safety valves.
Page 205 ELECTRICAL SYSTEM 15 Main work – Connect a battery charger to the 12-V battery. Switch on the battery charger. Battery charger (58429074000) In addition, this battery charger can be used to test the open- circuit voltage, the starting ability of the 12-V battery, and the alternator.
Page 206: Changing The Main Fuse
15 ELECTRICAL SYSTEM Finishing work – Mount the front rider's seat. ( p. 134) – Mount the passenger seat. ( p. 133) – Set the clock. ( p. 80) 15.4 Changing the main fuse Warning Fire hazard Incorrect fuses overload the electrical system. –...
Page 207 ELECTRICAL SYSTEM 15 Main work – Remove protection cap F02696-10 – Remove faulty main fuse Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the fuse box. – Insert a new main fuse. Fuse (75011088030) ( p.
Page 208: Changing The Abs Fuses
15 ELECTRICAL SYSTEM – Mount protection cap F02696-10 Finishing work – Mount the front rider's seat. ( p. 134) – Mount the passenger seat. ( p. 133) – Set the clock. ( p. 80) 15.5 Changing the ABS fuses Info Two fuses for the ABS are located under the protection cap next to the fuse box.
Page 209 ELECTRICAL SYSTEM 15 To change the fuse of the ABS hydraulic unit: – Take off the protection cap and remove fuse Info You can recognize a faulty fuse by a burned-out fuse wire Warning Fire hazard Incorrect fuses overload the electri- E01312-10 cal system.
Page 210 15 ELECTRICAL SYSTEM To change the fuse of the ABS return pump: – Take off the protection cap and remove fuse Warning Fire hazard Incorrect fuses overload the electri- cal system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses.
Page 211: Changing The Fuses Of Individual Power Consumers
ELECTRICAL SYSTEM 15 15.6 Changing the fuses of individual power consumers Info The fuse box containing the fuses of individual power consumers is located under the seat. Preparatory work – Remove the passenger seat. ( p. 132) – Remove the front rider's seat. ( p.
Page 212 15 ELECTRICAL SYSTEM Main work – Open fuse box cover – Remove the faulty fuse. Guideline Fuse 1 - not assigned Fuse 2 - 10 A - combination instrument, fuel pump Fuse 3 - 10 A - power relay Fuse 4 - 15 A - ignition coil, start auxiliary relay, horn Fuse 5 - 15 A - radiator fan Fuse 6 - 15 A - brake light, turn signal, high beam, low beam, position light, tail light, license plate lamp...
Page 213 ELECTRICAL SYSTEM 15 Warning Fire hazard Incorrect fuses overload the electrical system. – Only use fuses with the required ampere value. – Do not bypass or repair fuses. – Insert the spare fuse with the correct rating. Fuse (75011088010) ( p. 263) Fuse (75011088015) ( p.
Page 214: Changing The Turn Signal Bulb
15 ELECTRICAL SYSTEM 15.7 Changing the turn signal bulb Note Damage to reflector Grease on the reflector reduces the light intensity. Grease on the bulb will evaporate due to the heat and be deposited on the reflector. – Clean and degrease the bulbs before mounting. –...
Page 215: Checking The Headlight Setting
ELECTRICAL SYSTEM 15 Guideline Insert holding lug into cut-out – Insert the screw and first turn counterclockwise until it engages in the thread with a small jerk. Tighten the screw lightly. 15.8 Checking the headlight setting – Position the vehicle upright on a horizontal surface in front of a light wall and make a marking at the height of the center of the low beam headlight.
Page 216: Adjusting The Headlight Range
15 ELECTRICAL SYSTEM The light-dark boundary must be exactly on the lower marking when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable. » If the boundary between light and dark does not meet specifications: –...
Page 217 ELECTRICAL SYSTEM 15 – Set the headlight to marking Guideline The light-dark boundary must lie exactly on lower mark- when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable. – Tighten screw Guideline 400726-11...
Page 218: Diagnostics Connector
15 ELECTRICAL SYSTEM 15.10 Diagnostics connector Diagnostics connector is located under the passenger seat. F01713-10 15.11 Front ACC1 and ACC2 Installation location – Power supplies ACC1 and ACC2 front are located under the cover of the ABS module. E01310-10...
Page 219: Acc2 Rear
ELECTRICAL SYSTEM 15 15.12 ACC2 rear Installation location – Rear ACC2 power supplies are located under the passen- ger seat. E01309-10...
Page 220: 16 Cooling System
16 COOLING SYSTEM 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . Heat expansion causes excess coolant to flow into compensating tank .
Page 221: Checking The Antifreeze And Coolant Level
COOLING SYSTEM 16 16.2 Checking the antifreeze and coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
Page 222 16 COOLING SYSTEM – Remove the front rider's seat. ( p. 133) – Remove the right side cover. p. 139) Main work – Stand the motorcycle upright on a horizontal surface. – Remove cap of the compensating tank. – Check the antifreeze in the coolant. −25 …...
Page 223 COOLING SYSTEM 16 – Remove radiator cap – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) » If the antifreeze in the coolant does not match the speci- fied value: – Correct the antifreeze in the coolant. –...
Page 224: Checking The Coolant Level
16 COOLING SYSTEM 16.3 Checking the coolant level Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
Page 225 COOLING SYSTEM 16 – Stand the motorcycle upright on a horizontal surface. – Check the coolant level in compensating tank The coolant level must be between MIN and MAX. » If the coolant level does not match the specified value: –...
Page 226: Draining The Coolant
16 COOLING SYSTEM 16.4 Draining the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature.
Page 227: Filling/Bleeding The Cooling System
COOLING SYSTEM 16 – Position the motorcycle upright. – Position an appropriate container under the engine. – Remove screw with the seal ring. – Remove the radiator cap. – Completely drain the coolant. – Mount and tighten screw with a new seal ring. Guideline Screw plug, water 10 Nm (7.4 lbf ft)
Page 228 16 COOLING SYSTEM Preparatory work – Remove the bag carrier. ( p. 135) – Remove the passenger seat. ( p. 132) – Remove the front rider's seat. ( p. 133) – Remove the right side cover. p. 139) Main work –...
Page 229 COOLING SYSTEM 16 – Completely fill the radiator with coolant. Mount the radiator cap. – Rest the vehicle on the side stand. Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine.
Page 230: Changing The Coolant
16 COOLING SYSTEM Finishing work – Install the right side cover. p. 141) – Mount the front rider's seat. ( p. 134) – Mount the passenger seat. ( p. 133) – Install the bag carrier. ( p. 135) 16.6 Changing the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure.
Page 231 COOLING SYSTEM 16 Warning Danger of poisoning Coolant is toxic and a health hazard. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. – Consult a doctor immediately if coolant is swallowed. –...
Page 232 16 COOLING SYSTEM Main work – Position the motorcycle upright. – Position an appropriate container under the engine. – Remove screw with the seal ring. E01307-10 – Remove radiator cap – Completely drain the coolant. – Mount and tighten screw with a new seal ring.
Page 233 COOLING SYSTEM 16 – Loosen bleeder screw Guideline 3 turns – Tilt the vehicle slightly to the right. – Pour in the coolant until it emerges without bubbles at the bleeder screw, and then mount and tighten the bleeder screw immediately.
Page 234 16 COOLING SYSTEM – Stop the engine and allow it to cool down. – When the engine is cool, check the coolant level in the radia- tor and, if necessary, add coolant. – Remove the cover of compensating tank and top up the coolant level up to the MAX marking.
Page 235: Tuning The Engine 17
TUNING THE ENGINE 17 17.1 Checking the clutch lever play Note Clutch damage If there is no free travel by the clutch lever, the clutch will begin to slip. – Check the free travel of the clutch lever each time before using the motorcycle. –...
Page 236: Adjusting Play In The Clutch Lever
17 TUNING THE ENGINE 17.2 Adjusting play in the clutch lever – Move the handlebar to the straight-ahead position. – Push back sleeve – Loosen lock nut – Adjust the play in the clutch level by turning adjusting screw Guideline 1 …...
Page 237: Checking The Basic Position Of The Shift Lever
TUNING THE ENGINE 17 17.3 Checking the basic position of the shift lever Info When driving, the shift lever must not touch the rider's boot when in the basic position. If the shift lever is permanently touching the boot, the transmission will be subject to excessive load; this can cause a malfunction of the Easy Shift.
Page 238 17 TUNING THE ENGINE – Loosen nuts – Adjust the shift lever by turning shift rod Guideline Shift rod adjustment 128 … 142 mm (5.04 … range 5.59 in) Make equal adjustments on both sides. At least five screw threads must be screwed into the seat- ing.
Page 239: Service Work On The Engine 18
SERVICE WORK ON THE ENGINE 18 18.1 Checking the engine oil level Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Check the engine oil level. Info After switching off the engine, wait one minute before checking the level.
Page 240: Changing The Engine Oil And Oil Filter, Cleaning The Oil Screens
18 SERVICE WORK ON THE ENGINE 18.2 Changing the engine oil and oil filter, cleaning the oil screens Warning Danger of scalding Engine and gear oil get very hot when the motorcycle is ridden. – Wear suitable protective clothing and safety gloves. –...
Page 241 SERVICE WORK ON THE ENGINE 18 Main work – Position an appropriate container under the engine. – Remove oil drain plug with the O-ring. – Remove oil screen with the O-ring. – Remove screw plug with oil screen – Allow the engine oil to drain completely. –...
Page 242 18 SERVICE WORK ON THE ENGINE – Remove screws . Take off oil filter cover with the O- ring. – Pull oil filter out of the oil filter housing. – Allow the engine oil to drain completely. – Thoroughly clean the parts and the sealing surface. E01120-10 –...
Page 243 SERVICE WORK ON THE ENGINE 18 – Remove filler plug from the clutch cover together with the O-ring, and fill up with engine oil. Engine oil 1.7 l (1.8 qt.) Engine oil (SAE 15W/50) p. 275) – Mount and tighten the filler plug together with the O-ring. Danger 401955-12 Danger of poisoning Exhaust gases are toxic and...
Page 244: Adding Engine Oil
18 SERVICE WORK ON THE ENGINE 18.3 Adding engine oil Info Too little engine oil or poor-quality engine oil will result in premature wear of the engine. Main work – Remove filler plug with the O-ring, and fill up with engine oil.
Page 245 SERVICE WORK ON THE ENGINE 18 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.
Page 246: 19 Cleaning, Care
19 CLEANING, CARE 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –...
Page 247 CLEANING, CARE 19 – Close off the exhaust system to keep water from entering. – Remove loose dirt first with a soft jet of water. – Spray heavily soiled parts with a normal commercial motorcy- cle cleaner and then brush off with a soft brush. Motorcycle cleaner ( p.
Page 248 19 CLEANING, CARE Warning Danger of accidents Moisture and dirt impair the brake system. – Brake carefully several times to dry out and remove dirt from the brake linings and the brake discs. – After cleaning, ride the vehicle a short distance until the engine warms up.
Page 249: Checks And Maintenance Steps For Winter Operation
CLEANING, CARE 19 – Treat all painted parts with a mild paint care product. Perfect finish and high gloss polish for paints ( p. 277) Info Do not polish parts that were matte when delivered as this would strongly impair the material quality. –...
Page 250 19 CLEANING, CARE – Clean the motorcycle. ( p. 244) – Clean the brakes. Info After EVERY trip on salted roads, thoroughly clean the motorcycle and, in particular, the brake calipers and brake linings, after they have cooled down and with- out removing them, with cold water and dry carefully.
Page 251: Storage 20
STORAGE 20 20.1 Storage Info If you plan to garage the motorcycle for a longer period, perform the following steps or have them per- formed. Before storing the motorcycle, check all parts for function and wear. If service, repairs, or replacements are necessary, you should do this during the storage period (less workshop overload).
Page 252 12 V battery without direct sunlight – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with the rear lifting gear. ( p. 124) –...
Page 253: Preparing For Use After Storage
STORAGE 20 20.2 Preparing for use after storage – Take the motorcycle off the front lifting gear. ( p. 129) – Remove the rear of the motorcycle from the lifting gear. p. 126) – Install the 12-V battery. p. 199) –...
Page 254: 21 Troubleshooting
Carry out start procedure. ( p. 90) – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Engine has too little power Air filter is very dirty Change the air filter.
Page 255 Large difference in wheel Stop the vehicle, switch off the igni- speeds of the front and rear tion, and start it again. wheels – Malfunction in ABS Read out the ABS fault memory using the Husqvarna Motorcycles diagnos- tics tool.
Page 256 21 TROUBLESHOOTING Faults Possible cause Action – High oil consumption Engine vent hose bent Route the vent hose without bends or change it if necessary. – Engine oil level too high Check the engine oil level. ( p. 237) – Engine oil too thin (low viscos- Change the engine oil and the oil filter, ity)
Page 257: Technical Data 22
TECHNICAL DATA 22 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 373 cm³ (22.76 cu in) Stroke 60 mm (2.36 in) Bore 89 mm (3.5 in) Compression ratio 12.6:1 Control DOHC, 4 valves controlled via cam lever, chain drive Intake valve diameter 36 mm (1.42 in) Exhaust valve diameter 29 mm (1.14 in)
Page 258: Engine Tightening Torques
22 TECHNICAL DATA Transmission ratio 1st gear 12:32 2nd gear 14:26 3rd gear 19:27 4th gear 21:24 5th gear 23:22 6th gear 25:21 Mixture preparation Electronic fuel injection Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V, 230 W BOSCHSUPER R6 VR6NEU Spark plug Spark plug electrode gap...
Page 259 TECHNICAL DATA 22 Screw, crankshaft speed sensor 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, gear sensor 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, retaining bracket 6 Nm (4.4 lbf ft) Loctite ® 243™ Screw, retaining bracket, stator 8 Nm (5.9 lbf ft) Loctite ®...
Page 260 22 TECHNICAL DATA Screw, camshaft, decompression 10 Nm (7.4 lbf ft) Loctite ® 243™ shaft Screw, chain securing guide 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, clutch cable retaining 6 Nm (4.4 lbf ft) Loctite ® 243™ bracket Screw, clutch cover 12 Nm (8.9 lbf ft) Screw, clutch spring...
Page 261 TECHNICAL DATA 22 Screw, retaining bracket 12 Nm (8.9 lbf ft) Loctite ® 243™ Screw, retaining bracket, radial 12 Nm (8.9 lbf ft) Loctite ® 243™ shaft seal ring, clutch cover Screw, shift drum locating 12 Nm (8.9 lbf ft) Loctite ®...
Page 262 22 TECHNICAL DATA Coolant temperature sensor 14 Nm (10.3 lbf ft) Oil pressure sensor 14 Nm (10.3 lbf ft) Screw, camshaft gear wheel 36 Nm (26.6 lbf ft) Loctite ® 243™ Screw, cylinder head 1st stage 30 Nm (22.1 lbf ft) 2nd stage 60 Nm (44.3 lbf ft) Thread is oiled, head flat is greased...
Page 263: Capacities
TECHNICAL DATA 22 22.3 Capacities 22.3.1 Engine oil Engine oil 1.7 l (1.8 qt.) Engine oil (SAE 15W/50) ( p. 275) 22.3.2 Coolant Coolant 1.2 l (1.3 qt.) Coolant ( p. 274) 22.3.3 Fuel Please observe the labels on EU fuel pumps. A00420-10 Total fuel tank capacity, approx.
Page 264: Chassis
22 TECHNICAL DATA 22.4 Chassis Frame Lattice frame of steel tubes, powder-coated Fork WP APEX 3343 Shock absorber WP APEX 3446 Brake system front Disc brake with 4-piston brake caliper rear Disc brake with single-pot brake caliper, floating Suspension travel front 142 mm (5.59 in) rear...
Page 265: Electrical System
TECHNICAL DATA 22 rear 2.2 bar (32 psi) Secondary ratio 15:45 Chain 5/8 x 1/4” (520) X‑ring Steering head angle 65° Wheelbase 1,357 ± 15.5 mm (53.43 ± 0.61 in) Seat height, unloaded 835 mm (32.87 in) Ground clearance, unloaded 145 mm (5.71 in) Weight without fuel, approx.
Page 266: Tires
110/70 R 17 M/C 54H M+S TL 150/60 R 17 M/C 66H M+S TL Pirelli SCORPION RALLY STR Pirelli SCORPION RALLY STR The tires specified represent one of the possible series production tires. Additional information is available in the Service section under: www.husqvarna-motorcycles.com...
Page 267: Fork
TECHNICAL DATA 22 22.7 Fork Fork article number 05.58.8T.32 Fork WP APEX 3343 Compression damping Comfort 20 clicks Standard 15 clicks Sport 8 clicks Full payload 15 clicks Rebound damping Comfort 20 clicks Standard 15 clicks Sport 8 clicks Full payload 15 clicks Spring rate Medium (standard)
Page 268: Shock Absorber
22 TECHNICAL DATA 22.8 Shock absorber Shock absorber article number 01.58.5T.32 Shock absorber WP APEX 3446 Rebound damping Comfort 20 clicks Standard 15 clicks Sport 10 clicks Full payload 10 clicks Spring preload Comfort 5 clicks Standard 5 clicks Sport 5 clicks Full payload 10 clicks...
Page 269: Chassis Tightening Torques
TECHNICAL DATA 22 22.9 Chassis tightening torques Exhaust clamp 21 Nm (15.5 lbf ft) Screw, chain guard EJOT DELTA PT ® K40x12 1.5 Nm (1.11 lbf ft) Screw, combination instrument EJOT PT ® K50x12 1.6 Nm (1.18 lbf ft) Screw, headlight mask EJOT PT ®...
Page 270 22 TECHNICAL DATA Screw, headlight fixation on com- 2 Nm (1.5 lbf ft) bination instrument Screw, light switch 1.5 Nm (1.11 lbf ft) Screw, tail light 5 Nm (3.7 lbf ft) Screw, throttle grip 1.5 Nm (1.11 lbf ft) Screw, wheel cover license plate 5 Nm (3.7 lbf ft) bracket Spoke nipple...
Page 271 TECHNICAL DATA 22 Screw, brake line holder 7 Nm (5.2 lbf ft) Loctite ® 243™ Screw, chain sliding guard 9 Nm (6.6 lbf ft) Screw, control unit holder 7 Nm (5.2 lbf ft) Screw, engine shift lever 11 Nm (8.1 lbf ft) Screw, engine sprocket cover 11 Nm (8.1 lbf ft) Screw, fender on axle clamp...
Page 272 22 TECHNICAL DATA Screw, license plate bracket M6x25 7 Nm (5.2 lbf ft) Loctite ® 243™ Screw, seat fixing 12 Nm (8.9 lbf ft) Screw, shift rod 9 Nm (6.6 lbf ft) Loctite ® 243™ Screw, splash protector 9 Nm (6.6 lbf ft) Screw, wheel cover holder on 9 Nm (6.6 lbf ft) Loctite...
Page 273 TECHNICAL DATA 22 Screw, front brake disc 35 Nm (25.8 lbf ft) Loctite ® 243™ Screw, front wheel spindle 20 Nm (14.8 lbf ft) Screw, fuel tank bridge 18 Nm (13.3 lbf ft) Screw, fuel tank fastening M8x12 19 Nm (14 lbf ft) Screw, fuel tank fastening M8x45 25 Nm (18.4 lbf ft)
Page 274 22 TECHNICAL DATA Screw, front brake caliper M8x1 30 Nm (22.1 lbf ft) Loctite ® 243™ Banjo bolt, brake line 24 Nm (17.7 lbf ft) Fitting, engine mounting bracket 50 Nm (36.9 lbf ft) Loctite ® 243™ Nut, side stand bracket 38 Nm (28 lbf ft) Remaining nuts, chassis 45 Nm (33.2 lbf ft)
Page 275 TECHNICAL DATA 22 Screw, steering head, top 55 Nm (40.6 lbf ft) Loctite ® 243™ Lambda sensor 50 Nm (36.9 lbf ft) Nut, steering head M30x1 1st stage 50 Nm (36.9 lbf ft) 2nd stage (loosen, counterclock- wise) 2 turns 3rd stage 5 Nm (3.7 lbf ft)
Page 276: 23 Substances
23 SUBSTANCES Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 MOTOREX ®...
Page 277 SUBSTANCES 23 The mixture ratio must be adjusted to the necessary antifreeze protection. Use distilled water if the coolant needs to be diluted. The use of premixed coolant is recommended. Observe the coolant manufacturer specifications for antifreeze protection, dilution and miscibility (compatibility) with other coolants.
Page 278 23 SUBSTANCES Fork oil (SAE 4) (48601166S1) Standard/classification – SAE ( p. 279) (SAE 4) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that exhibit the corresponding properties. Shock absorber fluid (SAE 2.5) (50180751S1) Standard/classification –...
Page 279: Auxiliary Substances 24
AUXILIARY SUBSTANCES 24 Chain cleaner Recommended supplier MOTOREX ® – Chain Clean Fuel additive Recommended supplier MOTOREX ® – Fuel Stabilizer Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX ® – Moto Clean Perfect finish and high gloss polish for paints Recommended supplier MOTOREX...
Page 280 24 AUXILIARY SUBSTANCES Preserving materials for paints, metal and rubber Recommended supplier MOTOREX ® – Moto Protect Special cleaner for glossy and matte paint finishes, metal and plastic surfaces Recommended supplier MOTOREX ® – Quick Cleaner Street chain spray Guideline Recommended supplier MOTOREX ®...
Page 281: Standards 25
STANDARDS 25 JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds.
Page 282: 26 Index Of Special Terms
26 INDEX OF SPECIAL TERMS Anti-lock braking system Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces Easy Shift Engine electronics function for shifting up and down without clutch actuation On-board diagnosis Vehicle system, which monitors the specified param- eters of the vehicle electronics...
Page 283: List Of Abbreviations 27
LIST OF ABBREVIATIONS 27 Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly...
Page 284: 28 List Of Symbols
Malfunction indicator lamp lights up yellow – The OBD has detected an error in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles work- shop. ABS warning lamp lights up yellow – Status or error messages relating to ABS.
Page 285: Index
INDEX INDEX Auxiliary substances ....26 12-V battery Bag carrier ......47 charging .
Page 286 INDEX Info display ......67 Chain chain dirt accumulation, checking ..153 ODO display .
Page 287 INDEX Engine removing ......133 running in ......86 Front spoiler Engine number .
Page 288 INDEX Headlight setting Misuse ......11 checking ......213 Motor sprocket High beam flasher button .
Page 289 INDEX Play in the clutch lever adjusting ......234 Safe operation ..... . . 22 Preparing for use Seat lock .
Page 290 INDEX Side stand ......51 fork ......265 Spare parts .
Page 291 INDEX Use definition ......11 Vehicle identification number ... . . 34 View of vehicle front left .
Page 292 *3402394en* 3402394en 03/2020 Husqvarna Motorcycles GmbH Photo: Mitterbauer/KISKA, Stallhofnerstraße 3 5230 Mattighofen Austria Husqvarna Motorcycles GmbH www.husqvarna-motorcycles.com...

This manual is also suitable for:

3402394en

Husqvarna SVARTPILEN 401 Owner's Manual

1 Means of Representation 1

2 Safety Advice 2

3 Important Notes

4 View of Vehicle

5 Serial Numbers

6 Controls

7 Combination Instrument

8 Preparing for Use

9 Riding Instructions 9

10 Service Schedule

11 Tuning the Chassis

12 Service Work on the Chassis

13 Brake System

14 Wheels, Tires

15 Electrical System

16 Cooling System

17 Tuning the Engine 17

18 Service Work on the Engine 18

19 Cleaning, Care

20 Storage 20

21 Troubleshooting

22 Technical Data 22

23 Substances

24 Auxiliary Substances

25 Standards

26 Index of Special Terms

27 List of Abbreviations 27

28 List of Symbols

Quick Links

Need help?

Questions and answers

Related Manuals for Husqvarna SVARTPILEN 401

Summary of Contents for Husqvarna SVARTPILEN 401