Bad Boy 3026H 2021 Operator's Manual
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Bad Boy 3026H 2021 Operator's Manual

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Summary of Contents for Bad Boy 3026H 2021

  • Page 2 PREFACE This operator’s manual contains handling tips and precautions for safe operation of your BAD BOY 2024H / 3026H tractor. Read it carefully before you operate your tractor and make sure that you have a full under- standing of this manual. This will ensure correct operation and to keep the tractor optimum condition.
  • Page 4 TABLE OF CONTENTS  FOR SAFE OPERATION ............ REGARDING WARRANTY SUPPORT .........  SPECIFICATION ..............SECTION  DESCRIPTION OF OPERATING SYSTEM ...... CONTROLS AND COMPONENTS ........ PERIODIC CHECKS AND MAINTENANCE ...... DIAGNOSIS AND TROUBLE SHOOTINGS .........
  • Page 5 SAFETY AND VEHICLE DAMAGE WARNING The instructions given with the following marks are very important for your safety. Failure to observe the instruction given with this mark may result in death or injury. DANGER Failure to observe the instruction given with this mark may expose you to the risk of death or injury.
  • Page 6 SYMBOL MARKS OF CONTROLLER This manual includes symbol marks of the controller to simplify operations for maneuverability and mainte- nance. These meanings are as below, so carefully read it for a proper function. Left side indicator Preheat High Beam Right side indicator Battery Engine oil pressure...
  • Page 7 "USE AND DISPOSAL" POLICY CONCERNED WITH ENVIRONMENT PRESERVATION We try our best to preserve the environment and are always concerned about our environmental impact at each step of planning, development, production, distribution, use and disposal of products, and for our over- all operations through an “environmentally friendly”...

  • Page 8: Table Of Contents

    1. FOR SAFE OPERATION SAFETY PRECAUTIONS ...............1-2 BEFORE USING THE MACHINE ................1-2 BEFORE WORKING ....................1-11 WHILE WORKING .....................1-16 AFTER USING THE MACHINE ................1-17 PRECAUTION FOR PROLONGED STORAGE ............1-21 OTHER........................1-23 DECAL MOUNTING LOCATION ............1-31 DECAL ....................1-33 CAUTIONS FOR DECAL MAINTENANCE ..............1-36...

  • Page 9: Safety Precautions

    BAD BOY TRACTOR SAFETY PRECAUTIONS BEFORE USING THE MACHINE If the instructions in this chapter are ignored, it may cause a machine fail- ure, a fatal accident with injury or death. Ventilating 환기를 충분히 For further detailed information, refer to each chapter.
  • Page 10 FOR SAFE OPRERATION WARNING Clean and arranged place; • D o n o t m e s s t h e p l a c e b y dust, mud, oil, or parts If this instruction is ignored, an unexpected accident may occur. 6015O103A 6015O104A WARNING...
  • Page 11 BAD BOY TRACTOR 6015O105A 6015O106A 6015O107A WARNING WARNING WARNING Do not drive if you are; Wear properly for the job; Use only recommended imple- ments; • • Unable to concentrate be- H a i r b a n d , l o o s e c l o t h i n g •...
  • Page 12 FOR SAFE OPRERATION 6015O108A 6015O109A 6015O110A WARNING WARNING WARNING Start the machine slowly after Pay attention to the shoulder of Interlock the brake pedals (left reminding bystander; the road; and right) when driving on a • • Start the engine after remind- When moving along the un- road;...
  • Page 13 BAD BOY TRACTOR 6015O111A 6015O112A 6015O113A WARNING WARNING WARNING Avoid rapid starting, braking, Observe traffic regulations and O b s e r v e t r a f f i c r e g u l a t i o n s turning, and excessive speed;...
  • Page 14 FOR SAFE OPRERATION 100m or more 100m 이상 6640O114A 6015O115A 6015O116A WARNING WARNING WARNING Put machine shut down sign if the Only driver should be aboard Do not allow anyone near while machine is stopped on the road; the tractor while in operation; operating the tractor or imple- •...
  • Page 15 BAD BOY TRACTOR Read manual 사용전에 before drive 잘 읽는다. 6015O117A 6640O118A 6015O119A WARNING WARNING WARNING Precautions for children; Properly train anyone operating; Use Pesticides safely; • • • Fully warn the children and Explain the handling tips in Careless use of agricultur-...
  • Page 16 FOR SAFE OPRERATION WARNING Observe all relevant regulations for disposal; • Be sure to observe all relevant regulations when you dispose of the engine oil, transmission oil, fuel, coolant, filters and battery. • Never dispose the used oil di- 6015O120A 6015O121A rectly to the river or drainage, follow legal procedures.
  • Page 17 BAD BOY TRACTOR Loading (backward) 실을때(후진) Sufficient Fuel is 연료가 폭, 길이 Strength, leaking! 새고 있어요 강도는 length and Loading 여유를... width...! (forward) 내릴때(전진) 3 1 : 6640O122A 6640O123A 6640O124A WARNING WARNING WARNING Inspect for fuel leaking; Consider the strength, length Move the tractor backward when and width of loading ramps be- •...

  • Page 18: Before Working

    FOR SAFE OPRERATION BEFORE WORKING 6015O125A 6015O126A 6015O127A WARNING WARNING CAUTION Be careful when driving on the Do not shift gears on slopes or Stop the engine before mainte- loading ramps; on the loading ramps; nance; • • • Be careful when driving on the When driving on slopes or Stop the engine before mainte- loading ramps.
  • Page 19 BAD BOY TRACTOR 6015O128A 6015O129A 6015O130A DANGER DANGER DANGER Stop and cool down the engine No fire or spark near to the bat- Remove dirt and debris from before fueling or lubricating; tery; muffler and engine before oper- • Do not fill the fuel while the •...
  • Page 20 FOR SAFE OPRERATION Use a cor- 공구는  Do not inflate the rect tool 올바르게! 최대 공기압 이상 tire bead max air 으로 공기를 넣지 pressure 마십시오. 6015O131A 6640O132A 6640O133A WARNING CAUTION CAUTION Check electrical component and Do not over inflate tires; Use correct tools; •...
  • Page 21 BAD BOY TRACTOR Oops! 앗! 6640O134A 6015O135A 6015O136A CAUTION CAUTION WARNING Secure hood and side covers Observe correct procedures It is necessary to inspect the before operating tractor; when installing or removing the brake and steering wheel; • After detaching the covers battery;...
  • Page 22 FOR SAFE OPRERATION Good Main- 확실한 점검을 tenance! 6015O137A 6015O138A 6640O139A WARNING DANGER WARNING Lock tilt lever and telescopic Avoid contact with the battery Be sure to check before and af- knob when adjusting steering solution; ter using machine; • • wheel;...

  • Page 23: While Working

    BAD BOY TRACTOR WHILE WORKING 6015O140A 6015O141A 6015O142A WARNING WARNING WARNING Use the loading ramps when Properly ventilate when working Pay attention and keep hands crossing a ditch or a dike; in a green house; on the steering wheel while driv- •...

  • Page 24: After Using The Machine

    FOR SAFE OPRERATION AFTER USING THE MACHINE 6015O143A 6015O144A 6015O145A WARNING WARNING WARNING Do not allow anyone near while Stop the engine when removing Perform the maintenance on a grass, etc. from blades of the level and safe location; operating the tractor or imple- cultivator;...
  • Page 25 BAD BOY TRACTOR It's HOT 앗 뜨거! 닿 으 면 안 돼 공 구 함 6015O146A 6640O147A 6015O148A CAUTION CAUTION CAUTION Cover the PTO shaft when not in Carry out maintenance after the Stop and cool down the engine use; parts have cooled down;...
  • Page 26 FOR SAFE OPRERATION 부 르 르 6015O149A 6640O150A 6015O151A CAUTION WARNING CAUTION Be careful of high oil pressure; Make sure that you are seated in Stop the engine before mainte- • Make sure that the hydrau- the driver’s seat with your seat nance;...
  • Page 27 BAD BOY TRACTOR 6015O152A 6015O153A 6015O154A WARNING WARNING WARNING Put tractor rain cover on only af- Do not open the radiator cap Remove dirt and debris from ter tractor has cooled down; when the radiator is hot; muffler and engine before oper- •...

  • Page 28: Precaution For Prolonged Storage

    FOR SAFE OPRERATION PRECAUTION FOR PROLONGED STORAGE It's HOT 앗 뜨거! 닿 으 면 안 돼 공 구 함 6640O155A 6015O156A 6015O157A CAUTION CAUTION CAUTION Be careful of hot muffler; After working, immediately re- Disengage the clutch when stor- • During operation and right af- pair if necessary;...
  • Page 29 BAD BOY TRACTOR 는 와 어느쪽도  Be Careful Remove from 떼어내서 보관하세요. connect + first 좋아! tractor connect + later 취부는 + when connecting 떼어낼떼는 -부터! 6640O158A 6640O159A 6015O160A CAUTION WARNING WARNING Confirm that the implement is Disconnect the Battery and the Observe correct procedures...

  • Page 30: Other

    Good Main- Do not adjust or repair following 확실한 점검을 tenance! Don't modify! 개조금지 components. Consult your local BAD BOY dealer for these re- pair; • Injection capacity and tim- ing of the engine fuel injection pump. • Correction and repair of hy-...
  • Page 31 BAD BOY TRACTOR Con- nect 블레이크를 연결시켜요. brake 6015O163A 6015O164A 6640O165A WARNING WARNING WARNING Pay attention when turning with Move wheels to widest setting Use caution sign when towing a implement; (width between left and right trailer; • • Depending on implements, the...
  • Page 32 FOR SAFE OPRERATION 6015O166A 6015O167A 6015O168A WARNING WARNING WARNING Follow the instruction manual Balance a heavy implement with Pay attention to the balance be- when engaging an implement; weights; tween the front and rear side • • When engaging an implement When engaging a heavy imple- during the front-end-loader op- eration;...
  • Page 33 BAD BOY TRACTOR 6015O169A 6015O170A 6015O171A WARNING WARNING WARNING Do not get under or put your D o n o t s u b s t i t u t e b a l a n c e Be careful of unexpected move- feet under the implement;...
  • Page 34 FOR SAFE OPRERATION 6015O172A 6015O173A 6015O174A DANGER WARNING WARNING Properly secure tractor during Interlock the brake pedals for Release the differential gear transport; both sides when loading or un- lock when making a turn; • • When transporting the tractor, loading the tractor;...
  • Page 35 BAD BOY TRACTOR 드로바를 Use drawbar 사용하세요. 6640O175A 6015O176A 6015O177A WARNING WARNING WARNING Use the drawbar when towing; Pay attention to the shoulder of Be careful when driving on a • Make sure to use the drawbar the road; hill;...
  • Page 36 FOR SAFE OPRERATION 6015O178A 6015O179A 6015O181A WARNING WARNING WARNING Turn off engine in a level area Remove spilled excess fuel after Be aware of the PTO RPM re- when leaving the tractor; closing the fuel cap; quirements for the implements; •...
  • Page 37 BAD BOY TRACTOR 6015O182A 6015O183A WARNING CAUTION Only engage or disengage im- Engage the parking brake dur- plements on flat, level area: ing warming up the engine; • Engage or disengage the im- If this instruction is ignored, the plement on a flat and safe tractor may move and cause an place.

  • Page 38: Decal Mounting Location

    FOR SAFE OPERATION DECAL MOUNTING LOCATION...
  • Page 39 BAD BOY TRACTOR...

  • Page 40: Decal

    FOR SAFE OPERATION DECAL (1) No.: TZE4190000B4 (2) No.: TZE5130000B4 (3) No.: TZE5110000B4 DANGER Start only from seat in park or neutral. Starting in gear kits. TZE5110000B4 DIESEL ONLY TZE4190000B4 (4) No.: TA00040603A [MEC. Model] TZE5130000B4 Breathing deiesel engin exhaust exposes you to chemicals known to the state of Calfnrnia to casues cancer and birth defects or other reproductive harm Alwasys start and operate th engine in a well-ventilated area.
  • Page 41 (8) No.: NTE5150000C4 (9) No.: TZE5170000B3 TO AVOID PERSONAL INJURY OR DEATH FROM ROLL-OVER; 1. BAD BOY recommends the use of a Roll-Over Protective Structures(ROPS) and seat belt in almost all applications 2. Remove the ROPS only when it substantially interferes with operation or itself presents a safety risk.
  • Page 42 FOR SAFE OPERATION (10) No.: TZE5180000C4 (11) No.: NTE5220000C4 (12) No.: TZE4300000B4 WARNING TO AVOID PERSONAL INJURY: 1. Keep PTO shield in place at all times. 2. Do not operate the PTO at speeds faster This structure’s than the speed recommended by the implement manufacturer protective capability 3.

  • Page 43: Cautions For Decal Maintenance

    Make sure • If a decal is damaged or lost, to follow the instruction on the decals contact your local BAD BOY as well as the following instruction: dealer immediately to install a CAUTION new decal.
  • Page 44 2. REGARDING WARRANTY SUPPORT REGARDING WARRANTY CERTIFICATE ...........2-2 REGARDING AFTER-SALES SERVICE ..........2-2 VEHICLE IDENTIFICATION NUMBER (VIN) ............2-2 REGARDING SUPPLYING SERVICE PARTS ........2-3 REGARDING GENUINE PARTS AND FLUID ..........2-3...
  • Page 45 BAD BOY TRACTOR REGARDING WARRANTY REGARDING AFTER-SALES SERVICE CERTIFICATE VEHICLE IDENTIFICATION NUMBER (VIN) PRODUCTION SERIAL NUMBER ENGINE SERIAL NUMBER WARNING • Do not modify the machine. If it is damaged by unapproved m o d i f i c a t i o n a n d m i s u s e...
  • Page 46 • In case of engine failure, engine serial number • Working conditions (What kind of job and how fast) The BAD BOY genuine parts and flu- • Run hour of machine id are passed severe durability and performance test. Please use BAD •...
  • Page 47 MEMO...
  • Page 48 3. SPECIFICATION MAJOR SPECIFICATIONS ..............3-2 DRIVING SPEED ..................3-5...
  • Page 49 BAD BOY TRACTOR MAJOR SPECIFICATIONS ITEMS 2024H 3026H 1. Drive system 4 Wheel Drive Overall Length in. (mm) 107 (2,728) 110 (2,798) Overall Width in. (mm) 44.3 (1,124) 53.9 (1,369) Overall Height in. (mm) 87.2 (2,216) 91.4 (2,321) Wheel Base in.
  • Page 50 SPECIFICATION ITEMS 2024H 3026H REMARKS Model A1100N2 Type 3 CYL, Water Cooled, Diesel Combustion System Swirl Chamber Aspiration Natural Engine Horsepower HP (kw) 24 (17.9) @2,600 Number. of Cylinders 3. Engine Bore x Stroke in. (mm) 3.07 x 3.23 (78 x 82) Displacement cu.in.(cc) 70.7 (1,175)
  • Page 51 10. Hydraulic Category Category I System Lift capacity at lift point lbs (kg) 1,433 (650) Pump capacity gal (L) 7.7 (29) ※ Per min ※ Specifications are subject to change without notice. Contact your local BAD BOY dealer for more information.
  • Page 52 SPECIFICATION DRIVING SPEED ※ mi/h (km/h) SHIFTING LEVEL 2024H RANGE 3.9 (6.1) Forward 12.1 (19.5) 3.9 (6.1) Reverse 12.1 (19.5) ☞ Rated Engine rpm: 2,600 rpm, Tire: agri 9.5-16 (423mm) ※ This specification will be changed without prior notice for improvement of quality. ※...
  • Page 53 BAD BOY TRACTOR ※ mi/h (km/h) SHIFTING LEVEL 3026H RANGE 4.3 (7.0) 8.0 (13.0) Forward 14.9 (23.9) 4.3 (7.0) Reverse 8.1 (13.0) 14.9 (23.9) ☞ Rated Engine rpm: 2,600 rpm, Tire: agri 11.2-20 (476mm) ※ This specification will be changed without prior notice for improvement of quality.
  • Page 54 4. OPERATION DESCRIPTION EXTERIOR VIEW ..........4-2 CONTROLS 1(PEDALS) ........4-13 SWITCHES AND LEVERS ........4-3 CLUTCH PEDAL ............ 4-14 BRAKE PEDAL ............4-14 MAIN SWITCH ............4-4 F-R HST DRIVE PEDAL ........4-15 HAZARD WARNING FLASHER SWITCH ....4-4 CONTROLS 2(LEVER) ........4-16 TURN SIGNAL/LAMP SWITCH ......

  • Page 55: Exterior View

    BAD BOY TRACTOR EXTERIOR VIEW (1) Steering Wheel (5) Front Tire (9) Brake Lights (2) Fuel Tank (6) ROPS (10) Lower Link (3) Hood (7) Seat (4) Head Lamp (8) Rear Tire...

  • Page 56: Switches And Levers

    OPERATION DESCRIPTION SWITCHES AND LEVERS (1) Steering Wheel (Handle) (2) Main Switch (3) Turn Signal / Lamp switch (4) Instrument Cluster (5) Hazard Warning Flasher Switch (6) Cruise Control Switch (7) Hand Throttle Lever ※ Refer to the relevant content for further de- tailed information...

  • Page 57: Main Switch

    BAD BOY TRACTOR MAIN SWITCH HAZARD WARNING FLASHER SWITCH CAUTION To start the engine, put the  shuttle shift lever to the "Neu- tral" position to release the safety start system. CAUTION When the tractor is not in use, ...

  • Page 58: Turn Signal/Lamp Switch

    OPERATION DESCRIPTION TURN SIGNAL/LAMP SWITCH CAUTION Prolonged operation can con-  sume electricity excessively. Therefore, use it only in emer- gency. Use it only when nec- essary as it can discharge the battery and obstruct other drivers' view. (1) Lamp Switch (2) Turn Signal Lamp Knob (3) Horn Button Turning the lamp switch clockwise to...

  • Page 59: Cruise Control Switch

    BAD BOY TRACTOR CRUISE CONTROL SWITCH 3. When applying light pressure to CAUTION the Brake pedals, the machine’s When stopping the machine ground speed will be reduced until  cruise control automatically the Brake pedals are released. At diseagages. that point, the machine will contin- Make sure to connect the both ue at the previous setting.

  • Page 60: Hand Throttle Lever

    OPERATION DESCRIPTION HAND THROTTLE LEVER (1) Hand Throttle Lever High Speed Low Speed The hand throttle lever is to increase or decrease the engine rpm. This le- ver is mainly used while working on a field with the constant engine rpm. Increasing engine RPM Decreasing engine RPM NOTE...

  • Page 61: Instrument Cluster

    BAD BOY TRACTOR INSTRUMENT CLUSTER (1) PTO Indicator (5) Engine Hydraulic Pressure Indicator (9) Tachometer (13) DPF Indicator (2) Turn Signal Indicator (6) Charge Warning Lamp (10) Fuel Gauge (3) High Beam Indicator (7) Preheat Indicator (11) Hour Meter (4) Parking Brake (Brake) Indicator...

  • Page 62: Pto Indicator

    OPERATION DESCRIPTION PTO INDICATOR LEFT/RIGHT TURN SIGNAL HIGH BEAM INDICATOR INDICATOR 1 1 1 1 1 1 (1) PTO Indicator (1) Left Turn Signal Indicator (1) High Beam Indicator (2) Right Turn Signal Indicator This comes on when the PTO clutch This indicates the condition when op- It indicates the high beam.

  • Page 63: Parking Brake & Brake Indicator

    BAD BOY TRACTOR PARKING BRAKE & BRAKE IN- ENGINE OIL PRESSURE BATTERY CHARGE WARNING LAMP DICATOR WARNING LAMP 1 1 1 1 1 1 1 1 1 (1) Parking Brake (Brake) Indicator (1) Engine Oil Pressure Warning Lamp (1) Battery Charge Warning Lamp...

  • Page 64: Preheat Indicator

    OPERATION DESCRIPTION PREHEAT INDICATOR FUEL GAUGE TACHOMETER/HOUR METER 1 1 1 (1) Preheat Indicator (1) Fuel Gauge (1) Tachometer (2) Hour Meter The tachometer indicates the engine The 4WD indicator comes on when the This indicates the remaining fuel level. rpm and the hour meter indicates the 4WD lever is placed in "ON"...

  • Page 65: Coolant Temperature Gauge

    BAD BOY TRACTOR COOLANT TEMPERATURE GAUGE NOTE • Coolant temperature over 5℃: 1 sec. or shorter / Less than 5℃: 3 - 30 seconds (1) Coolant Temperature Gauge This coolant temperature gauge indi- cates the engine coolant temperature after the ignition switch is turned to the "ON"...

  • Page 66: Operation Description

    OPERATION DESCRIPTION CONTROLS 1(PEDALS) (1) Brake Pedal (2) Clutch Pedal (3) Forward Pedal (4) Backward Pedal ※ Refer to the relevant content for further de- tailed information...

  • Page 67: Clutch Pedal

    BAD BOY TRACTOR CLUTCH PEDAL BRAKE PEDAL WARNING Make sure to interlock the left  and right brake pedals with the link bracket while driving for travel. If this instruction is ignored, there is a risk of an accident such as rollover due to unin- tended movement.

  • Page 68: F-R Hst Drive Pedal

    OPERATION DESCRIPTION F-R HST DRIVE PEDAL WARNING For safety, do not shift quickly  from “forward” to “reverse”or from “reverse” to “forward”. Engage Brake pedals when stopping the machine for ma- chine to stop quickly. (1) HST Pedal Forward (2) HST Pedal Reverse It is used for shifting between “for- ward”...

  • Page 69: Controls 2(Lever)

    BAD BOY TRACTOR CONTROLS 2(LEVER) (1) Range Shift Lever (2) PTO Shift Lever (3) MFWD Lever (4) Position Control Lever (5) Parking Brake ※ Refer to the relevant content for further de- tailed information...

  • Page 70: Range Shift Lever

    OPERATION DESCRIPTION RANGE SHIFT LEVER PTO SHIFT LEVER CAUTION Observe the PTO speed desig-  nated on the work unit. Otherwise, the work unit may  be damaged and cause an ac- cident. (1) Range Shift Lever (1) PTO Shift Lever (A) H igh (B) Low The range gear is shifted in three...

  • Page 71: Position Control Lever

    BAD BOY TRACTOR POSITION CONTROL LEVER MFWD LEVER WARNING • Confirm that no one or a foot is under the implement before operating the system. [Otherwise] There is a risk of injury. (1) Position Control Lever (1) MFWD Lever (A) Lowering...

  • Page 72: Flow Control Valve

    OPERATION DESCRIPTION FLOW CONTROL VALVE WARNING Do not work under or put a  foot under the implement. [Otherwise] The implement may fall and cause an injury. (1) Flow Control Valve It is used to regulate the lowering speed of the implement (slow return function).
  • Page 73 MEMO...
  • Page 74 5. OPERATION DAILY INSPECTION BEFORE STARTING ..5-3 ADJUSTING THE LOWERING SPEED OF THE IMPLEMENT ..........5-24 PRE-OPERATION CHECK ........5-3 TRACTOR LOADING /UNLOADING ....5-25 RUNNING-IN PERIOD .......... 5-10 ATTACHMENT OF IMPLEMENT ......5-26 STARTING / STOPPING THE ENGINE .....5-11 ATTACHMENT POSITION ........5-26 CENTER LINK ADJUSTMENT ......
  • Page 75 5. OPERATION POWER STEERING ..........5-37 TOWING INSTRUCTIONS........5-38 PTO SPECIFICATIONS & PRECAUTIONS ..5-38 LOADER OPERATION ........5-39 CARRYING THE LOAD ........5-40 HANDLING LARGE HEAVY OBJECTS ....5-41 ROPS FOLDING METHOD ........5-42 HOW TO FOLD DOWN THE ROPS ..... 5-42 HOW TO STAND UP THE ROPS ......5-42...

  • Page 76: Daily Inspection Before Starting

    OPERATION DAILY INSPECTION BEFORE PRE-OPERATION CHECK STARTING 1. Check the engine oil level. DANGER WARNING After wiping out the dipstick, insert • • Do not provide illumination Perform the maintenance on a it fully and then withdraw it. Oil with a lit cigarette or a lighter flat and safe location that will should be between the two marks when fueling.
  • Page 77 BAD BOY TRACTOR 2. Check around the tractor. CAUTION • Deformation, damage or stains. • Stop the engine during check- • Tire pressure and abrasion. ing, maintenance, or repair • • Damage to the tractor, or loos- Carry out the maintenance ened bolts.
  • Page 78 OPERATION 3. Open the engine hood. • Engine coolant level, leakage, or • Battery solution level. damage to the hose. • Engine oil level, contamination, or leakage.
  • Page 79 BAD BOY TRACTOR • Air cleaner. • Fan belt tension, damage. • Dust or straw on the radiator grill or the engine.
  • Page 80 OPERATION (A) Free play 0.2 ~ 0.4 in • Damage to the coating of the ca- 4. Check around the implement. 5. Check on the driver seat. bles, or loosening of the contacts. • Condition of the locking pin of •...
  • Page 81 BAD BOY TRACTOR (A) Free play 0.8 ~ 2.0 in (A) Free play 1.0 ~ 1.4 in • Free play of the steering wheel. • Operational condition and free play 6. Start the engine. (0.8~2.0 in) of the clutch pedal. (Manual trans- •...
  • Page 82 OPERATION ►Boarding and Leaving The Tractor • Color of the exhaust gas. • Operation of lamps and gauges Use Steps and Hand-holds Correctly 1. Prevent falls by facing the ma- chine when getting on and off. Maintain 3-point contact with steps and handrails.

  • Page 83: Running-In Period

    BAD BOY TRACTOR RUNNING-IN PERIOD Change the transmission/hy- of grease or oil. Never jump when IMPORTANT  draulic oil and oil filter element exiting machine. Never mount or • A l w a y s k e e p w h e e l b o l t s...

  • Page 84: Starting / Stopping The Engine

    Implement might rise quick- for leakage of those fluids. ly and there is a risk of injury or NOTE machinery breakdown. • Make sure to add the corre- sponding grade oil for the season. Use only genuine oil specified by BAD BOY.

  • Page 85: Starting Engine

    BAD BOY TRACTOR STARTING ENGINE WARNING • Don’t crank engine unless po- sition control lever is in the lowest position. [Otherwise] 1 1 1 1 1 1 Implement might rise quick- ly and there is a risk of injury or machinery breakdown.
  • Page 86 OPERATION IMPORTANT • Do not operate the start mo- tor more than 20 seconds at a time. If the start motor won't start, wait until the motor is cooled down at least for 2 min- utes and then try again. (1) Hand Throttle Lever (1) Main Key Switch (A) OFF...

  • Page 87: Cold Start

    BAD BOY TRACTOR COLD START STOPPING ENGINE CAUTION CAUTION • In case of the tractor equipped • When stopping the engine, with the cold start system, do never stop it with the reducer not use starting fluid. lever. • After stopping the engine, 1.

  • Page 88: Tractor Operation

    OPERATION TRACTOR OPERATION REDUCE SPEED WHEN TOWING LOAD WHEN ATTACHING WEIGHT Observe the guideline for towing speed and capacity as below. 1. If the trailed weight is the same or lighter than the tractor, maintain the maximum speed of 16 mph (26 km/h.) 2.

  • Page 89: How To Drive

    BAD BOY TRACTOR HOW TO DRIVE 1. A d j u s t t h e s e a t p r o p e r l y a n d CAUTION fasten the seat belt. Adjust the If the tractor is out of control, it...
  • Page 90 OPERATION (1) Brake Pedal (1) Position Control Lever (1) Hand Throttle Lever (A) Lowering (B) Lifting : Faster Engine RPM (A) : Slower Engine RPM (B) 2. Check if both brake pedals are in- 3. Lift the implement. 4. Control the hand throttle lever. In- terlocked.
  • Page 91 BAD BOY TRACTOR (1) Parking Brake Lever (1) Range shift lever (1) HST Pedal Forward (2) HST Pedal Reverse 5. Release the parking brake. Press 6. Put the range shift levers into the 7. Operate the HST pedal. This ped- proper positions as the operator’s...

  • Page 92: Driving On The Road

    OPERATION DRIVING ON THE ROAD CAUTION WARNING • • Don’t put a foot on the clutch This tractor is designed to ac- commodate only one person. Do pedal unnecessarily during not allow anyone on the tractor driving. Otherwise, the clutch other than the driver.

  • Page 93: Driving On The Slope

    BAD BOY TRACTOR DRIVING ON THE SLOPE ENTERING AND LEAVING THE PAVEMENT WARNING Do not put the • Do not depress the clutch gear in neutral Keep implement Keep implement plement plement Perpen- on a slope! low until rear pedal when driving on a slope.

  • Page 94: Turning On The Pavement

    OPERATION TURNING ON THE PAVEMENT WARNING WARNING Depress the pedal while • • steering the wheel! W h e n y o u c r o s s a d i k e o r Make sure to release the dif- raised ground to enter or leave ferential lock before making a the pavement, use loading...

  • Page 95: Stopping

    BAD BOY TRACTOR STOPPING 1. Stop the tractor with the brake IMPORTANT CAUTION pedal. • • When leaving the tractor, put The tractor needs to be sta- 2. Put the main shift lever to the neu- the shuttle lever into the neu- tionary before making a shift.

  • Page 96: Parking

    OPERATION PARKING CAUTION • The brake disc can be rapid- ly worn if you drive with the parking brake applied. To park the vehicle, apply the parking brake and then place prop un- der the rear wheels. (1) Parking Brake Lever 1.

  • Page 97: To Raise Or Lower The Implement

    BAD BOY TRACTOR ADJUSTING THE LOWERING SPEED OF THE IMPLEMENT TO RAISE OR LOWER THE IMPLEMENT WARNING • Do not work under or put a foot under the implement. [Otherwise] The implement may fall and cause an injury. (1) Position Control Lever...

  • Page 98: Tractor Loading /Unloading

    OPERATION TRACTOR LOADING /UNLOADING DANGER WARNING • • Fix the direction so that the Loading and unloading must tractor will not have to mod- be done on a flat and safe ify its direction on the load- place, with the engine turned ing bridge, and proceed at the off and the parking brake en- lowest speed.

  • Page 99: Attachment Of Implement

    BAD BOY TRACTOR ATTACHMENT OF IMPLEMENT ATTACHMENT POSITION CAUTION Select an implement to match the tractor horse power; The tractor horse power should correspond with the size of an implement. If the power level of tractor is exceeded, the imple- ment may be damaged.

  • Page 100: Center Link Adjustment

    OPERATION CENTER LINK ADJUSTMENT ATTACHING IMPLEMENT C: If the center link is attached to the bottom position, the draft system will be activated with highest sen- sitivity which is suitable for the im- plement such as a plow or equiva- lent which requires traction force.

  • Page 101: Adjustment Of Check Bar

    BAD BOY TRACTOR ADJUSTMENT OF CHECK BAR WARNING • To prevent the locker shaft from unexpected movement, turn "OFF" the traction (draft) control before attaching the implement to the hitch. (1) Center link (2) Fixing bracket (1) Check bar 4. Detach the center link from the fix- 1.

  • Page 102: Installation Of Pto Driven Implement

    OPERATION INSTALLATION OF PTO DRIVEN IMPLEMENT 1. Attach the implement to the trac- 8. Check if the safety shields are in CAUTION tor. place and working environment is • If someone is entangled in the normal. If the master safety shield 2.

  • Page 103: Cylinder Hose Connection

    BAD BOY TRACTOR CYLINDER HOSE CONNECTION 1. Make sure to use the correct hos- CAUTION es for expansion and retraction. The • High pressure oil leaking un- expanding hose must be connect- der pressure can penetrate the ed to the left coupler. The retracting skin and cause severe wounds.

  • Page 104: Precautions For Connecting The Implement

    OPERATION PRECAUTIONS FOR CONNECTING THE IMPLEMENT 1. When engaging or disengaging slope or when towing. the implement by moving the trac- 7. Depending on the implement, the tor, make sure that no one is al- overall length may become very lowed around the tractor or be- long.

  • Page 105: Precautions For Handling Implement

    BAD BOY TRACTOR PRECAUTIONS FOR HANDLING IMPLEMENT ROTAVATOR ▶Safety precautions for rotavator 1. When driving the tractor to attach WARNING or detach an implement, make ● Never remove the safety cover of • Read instructions on warn- sure that there is no one in be- the rotavator.

  • Page 106: Effective Plowing Pattern

    OPERATION EFFECTIVE PLOWING PATTERN ▶Safety precautions for rotavator ● This pattern can be useful in a well-planned field in a good condi- ● Turning: Turning: Moving direction Moving direction Reverse driving Reverse driving tion. ● The border shown in the figure is the effective plowing width of the (13) (13)
  • Page 107 BAD BOY TRACTOR ▶ Alternating returning plowing pattern ● This pattern is useful for narrow or short fields or poorly planned ● Turning: Turning: Moving direction Moving direction Reverse driving Reverse driving fields in which are not easy to turn.
  • Page 108 OPERATION ▶ Land leveling pattern ● The land leveling work may be performed after crushing soil or not. ● Turning: Turning: Moving direction Moving direction Reverse driving Reverse driving ● The vehicle speed can be set fast- er when performing the land level- (14) (14) ing work with soil crushed already.

  • Page 109: Adjusting Wheel Tread

    BAD BOY TRACTOR ADJUSTING WHEEL TREAD ►TIGHTENING TORQUE WARNING • When changing tires, please use a hoist or strong sup- port and make sure the tractor does not move. [Otherwise] There is a risk of death or injury. DESCRIPTION TIGHTENING TORQUE FRONTWHEEL Bolts on wheels and axle 130 (18 kgf.m)~ 152 lb-ft (21 kgf.m)

  • Page 110: Tires, Wheels And Ballast

    OPERATION POWER STEERING WHEEL AND AXLE TIRES, WHEELS AND BALLAST TIRE TYPE If the wheel or axle is loosened, tighten CAUTION to the specified torque. • Pay attention to the steering 1. Drive the tractor about 110 yds wheels while driving, because (100 m) and tighten it to the it can be very lightly manipu- specified torque.

  • Page 111: Towing Instructions

    BAD BOY TRACTOR TOWING INSTRUCTIONS PTO SPECIFICATIONS & PRECAUTIONS 5. When driver turns the handle, use the brake if necessary. 6. During traction, the transmission and other parts, are not being lu- bricated but rotating. In order to prevent breakage, please note the following: 7.

  • Page 112: Loader Operation

    OPERATION LOADER OPERATION n ± 0.2 in. WARNING Diameter Splines Type (n ± 5 mm ) • Avoid contact with electrical 1.378 in. 3.81 in power lines by loader or at- (35 mm) (97 mm) tachments. • Do not lift or carry anyone in the bucket or on any other po- sition of loader attachment.

  • Page 113: Carrying The Load

    BAD BOY TRACTOR CARRYING THE LOAD CAUTION • Operating the loader on a hill- side is dangerous. extreme care is recommended. CAUTION 1. Position the bucket just below the • Make sure material in buck- level of the tractor hood for maxi-...

  • Page 114: Handling Large Heavy Objects

    OPERATION HANDLING LARGE HEAVY OBJECTS WARNING • Do not use front end loaders for handling large, heavy ob- jects such as large, round or rectangular bales, logs and oil drums. • Handling large heavy objects can be extremely dangerous DO THIS DO THIS DO THIS DO THIS...

  • Page 115: Rops Folding Method

    BAD BOY TRACTOR ROPS FOLDING METHOD HOW TO STAND UP THE ROPS HOW TO FOLD DOWN THE ROPS 1. Pull the pins on both sides of the CAUTION tractor and turn them about 1/4 Raise the safety frame. • Don’t fasten your seat belt af- turns to release the lock of the ter folding ROPS.
  • Page 116 6. MAINTENANCE MAINTENANCE SCHEDULE CHART....6-2 OTHERS ...............6-14 OIL, GREASE AND ANTI-FREEZE CHART ..6-4 RADIATOR SCREEN & AIR CLEANER ELEMENT ..6-14 BATTERY ..............6-15 FUEL, OIL AND COOLANT CHART ....6-5 GREASING ............. 6-16 STEERING WHEEL ..........6-16 OPENING HOOD ...........6-6 BRAKE ..............

  • Page 117: Maintenance Schedule Chart

    BAD BOY TRACTOR MAINTENANCE SCHEDULE CHART Meanings of symbols= : Replace : Check : Adjust ⊙ : Clean ▲     RUNNING HOURS 700 1YR 2YR CHECK ITEMS 1. Engine oil ⊙ ▲ ▲ 2. Engine oil filter ⊙ ▲...
  • Page 118 MAINTENANCE RUNNING HOURS 700 1YR 2YR CHECK ITEMS ● ● ● ● ● ● ● 16. Hydraulic oil hose ▲ ● ● ● ● ● ● ● 17. Fuel hose ▲ 18. Electric cables ● ● ● ● ● ● ●...

  • Page 119: Oil, Grease And Anti-Freeze Chart

    Arctic Grease Below 14°F (-10°C) Grease SAE (NLGI) #0, #1 32~-22°F (0~-30°C) SAE (NLGI) #2 32~122°F (0~50°C) ASTM D4985 Coolant Anti - Freeze Extended Lift antifreeze Transmission / Steering/Front BAD BOY Origin Oil axle oil Texaco TDH oil, 1893 Front axle oil SAE 80W-90...

  • Page 120: Fuel, Oil And Coolant Chart

    MAINTENANCE FUEL, OIL AND COOLANT CHART CAPACITY ITEM 2024H 3026H Fuel 6.08 gal (23 L) 6.08 gal (23 L) Engine oil 0.79 gal (3.0 L) 0.79 gal (3.0 L) Coolant 1.21 gal (4.6 L) 1.21 gal (4.6 L) Transmission / Hyd oil 2.64 gal (13 L) 2.90 gal (13 L) Front axle...

  • Page 121: Opening Hood

    BAD BOY TRACTOR OPENING HOOD CHECKING AND CHANG- ING OILS ENGINE OIL Do not dispose of waste oils in the sewage system, and take appropri- ate measures such as contacting a waste oil disposal specialists. DANGER • Never fill the fuel tank when the engine is running or hot.

  • Page 122: Transmission Oil

    MAINTENANCE TRANSMISSION OIL (1) Dipstick (1) Drain Plug (1) Inspection Gauge (A) Upper Limit (B) Lower Limit ►CHANGING OIL ►CHECKING CAUTION Drain the oil by removing the plug un- Check the fluid level through the in- • Check the oil level before the der the engine.

  • Page 123: Front Axle Fliud

    BAD BOY TRACTOR FRONT AXLE FLIUD CAUTION • Drain the oil when oil is warm but be careful. If oil is hot, there is a risk of getting burnt. (1) Drain Plug (1) Front Axle Oil Filler ►CHANGE OF FLUID ►CHECKING OIL...

  • Page 124: Filters / Coolant Replacement

    MAINTENANCE FILTERS / COOLANT REPLACEMENT ENGINE OIL FILTER ►REPLACEMENT 1. After draining the engine oil, turn the cartridge to the left with the fil- ter wrench. 2. Apply a thin film of oil over the rub- ber ring on the bottom of the new cartridge and attach the new filter securely.

  • Page 125: Transmission Oil Filter

    BAD BOY TRACTOR TRANSMISSION OIL FILTER FUEL FILTER ►REPLACEMENT 1. After draining the transmission fl u- id, turn the cartridge to the left to take it out. 2. Apply a thin film of fluid over the rubber ring on the bottom of the new cartridge and attach the new fi lter securely.

  • Page 126: Draining Air In Fuel Line

    MAINTENANCE DRAINING AIR IN FUEL LINE Throttle lever to Max. Pull reducer lever, put main switch to START for 10 seconds. Drain the air from the fuel tank, fuel NOTE fi lter, and fuel fi lter element when the • If air is not removed, then engine stops as the fuel runs out or there will be air in the fuel...

  • Page 127: Coolant

    BAD BOY TRACTOR COOLANT ►REPLACEMENT DANGER 1. Open the radiator cap and the • D o n o t o p e n t h e r a d i a t o r drain plug to completely drain the cap while the engine is run- water from the radiator.

  • Page 128: Anti-Freeze

    MAINTENANCE ANTI-FREEZE CAUTION • When changing with new cool- ant, add anti-rust agent and idle the engine for 5 minutes for mixing. • As the coolant level is re- duced naturally, fill with clean and fresh water. • The expiration date on an- ti-freeze is 1 year.

  • Page 129: Others

    BAD BOY TRACTOR OTHERS RADIATOR SCREEN & AIR CLEANER ELEMENT ►CLEANING OF AIR CLEANER Open the cover and take out the ele- ment. Blow air inside the element or shake it to take the dust off the ele- ment. Be careful to avoid damage to the pins.

  • Page 130: Battery

    MAINTENANCE BATTERY DANGER • Avoid heat when checking or charging the battery. [Otherwise] The battery may explode and cause burns or other injury. CAUTION • When connecting the battery cable, connect the (+) terminal (1) Battery fi rst. When disconnecting the cable, disconnect the (-) termi- nal fi rst.

  • Page 131: Greasing

    BAD BOY TRACTOR STEERING WHEEL GREASING Apply grease every 50 hours. Check the relevant parts before starting work everyday and add grease as necessary. After working on a watered farm, make sure to apply grease to the tractor. (1) Steering Handle (A) Free Play : 0.8~ 2.0 in (20.3 ~50.8 mm)

  • Page 132: Brake

    MAINTENANCE BRAKE WARNING WARNING • • Check the brakes to avoid Make sure that the steering one-sided braking. Otherwise, wheel does not vibrate severe- there is a risk of accident. ly or has enough free play. • If the extent of free play is dif- [Otherwise] ferent between the two brakes there is a risk or accident.

  • Page 133: Fan Belt

    BAD BOY TRACTOR FAN BELT TOE-IN CAUTION • Carry out inspection or main- tenance after the engine is ful- ly cooled down. [Otherwise] There is a risk of getting burnt. (1) Fan Belt (F) Front (R) Rear ► CHECKING Open the engine hood and press the...

  • Page 134: Fuse & Fusible Links

    MAINTENANCE FUSE & FUSIBLE LINKS If the fuse burns immediately after being replaced, it must be checked by the authorized dealer. WARNING • When replacing the fuse, use only the one of the same ca- pacity. (1) Tie Rod Nut (2) Cylinder Rod (1) Fusible Links ►...
  • Page 135 BAD BOY TRACTOR COLOR OF EXHAUST GAS TIRES The exhaust gas may be a little black ►AIR PRESSURE IN TIRES at the time of starting the engine, but Air pressure(psi) normally its color is clear. BAD BOY • Black – Incomplete combustion 9.5 - 16 6PR...
  • Page 136 7. TROUBLESHOOTING TROUBLESHOOTING - ENGINE ............7-2 TROUBLESHOOTING - CLUTCH AND BRAKE ........7-5 TROUBLESHOOTING - HYDRAULIC SYSTEM ........7-6 TROUBLESHOOTING - ELECTRICAL SYSTEM ........7-7...
  • Page 137 BAD BOY TRACTOR TROUBLESHOOTING - ENGINE Symptom Inspection item Action Depress the clutch pedal fully and turn the igni-  Is the clutch depressed?  tion switch to the "START" position. Is the battery discharged? Charge the battery.  ...
  • Page 138 TROUBLESHOOTING Symptom Inspection item Action Is the coolant level low? Refill the coolant.   Is the fan belt loosened or damaged? Adjust the belt tension or replace it.   4. The engine is over- Is the radiator fin clogged? Clean it.
  • Page 139 BAD BOY TRACTOR Symptom Inspection item Action 6. The coolant warning lamp is turned “ON” Is the coolant level in the reservoir tank low? Refill the coolant.   during operation. Is the engine oil level low? Refill the engine oil up to required level.
  • Page 140 TROUBLESHOOTING TROUBLESHOOTING - CLUTCH AND BRAKE Symptom Inspection item Action 1. The clutch slips or does not be dis- Is the free play of clutch pedal proper? Adjust the free play of the pedals.   engaged. 2. The brake does not work or works Is the free play of the brake pedals proper? Adjust the free play of the pedals.
  • Page 141 BAD BOY TRACTOR TROUBLESHOOTING - HYDRAULIC SYSTEM Symptom Inspection item Action Is the hydraulic flow control dial in the close  Adjust the hydraulic flow control dial.  position? Is the transmission oil level low? Refill the transmission oil. ...
  • Page 142 TROUBLESHOOTING TROUBLESHOOTING - ELECTRIC SYSTEM Symptom Inspection item Action Is the bulb blown? Replace the bulb.   Is the fuse blown? Replace the fuse.   1. The headlamp does not turn “ON”. Is the cable connector separated from the socket? Inspect it.
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  • Page 144 8. STORAGE AND DISPOSAL TRACTOR STORAGE ................8-2 DAILY STORAGE ......................8-2 LONG-TERM STORAGE .....................8-3 USING TRACTOR AFTER LONG-TERM STORAGE ..........8-6 USE AND DISPOSAL ....................8-7...

  • Page 145: Tractor Storage

    BAD BOY TRACTOR TRACTOR STORAGE DAILY STORAGE 1. Store the tractor after cleaning it. DANGER Especially, clean it thoroughly af- • When covering the tractor, ter harrowing or working in a wet Don’t forget to dry off and grease the make sure that the engine or fi eld.

  • Page 146: Long-Term Storage

    STORAGE AND DISPOSAL LONG-TERM STORAGE In particular, we recommend that the electrical cables and the rubber hos- es, such as fuel hose, steering wheel Maintenance Remove hoses and radiator hoses, be re- Best Annually & placed every two years. condition When the tractor will not be used for a long time, store it in the following manner.
  • Page 147 BAD BOY TRACTOR tion that will be the cause of rust easy to be rust such as bare metal formation. And lock the fuel cock surface. to “C”. (Closed) 11. Inflate the tires to a pressure a 5. Disconnect the battery completely little higher than usual.
  • Page 148 STORAGE AND DISPOSAL IMPORTANT WARNING CAUTION • • • When cleaning the tractor, be To avoid a personal injury, Carry out checking and main- • sure to stop the engine. Allow tenance for each part every Never clean the tractor body sufficient time for the engine year.

  • Page 149: Using Tractor After Long-Term Storage

    BAD BOY TRACTOR USING TRACTOR AFTER LONG-TERM STORAGE Keep the following instructions when 10. Get onto the tractor and start the WARNING using the tractor after its long-term engine. • When operating the tractor in storage. 11. Check if the instrument pan- an enclosed area, ventilate the 1.

  • Page 150: Use And Disposal

    STORAGE AND DISPOSAL USE AND DISPOSAL It is recommended to keep the following to protect the environment: 1. Overload on the machine shortens the product life and increases the harmful exhaust gas which causes air pollution due to the incomplete combustion.
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