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RISEN ENERGY CO., LTD. (DOCUMENT)
RISEN PV MODULE INSTALLATION
AND MAINTENANCE MANUAL
DOCUMENT NO.
EDITION
DISTRIBUTION NO.
STATUS
THIS DOCUMENT HAS A TOTAL OF *34* PAGES INCLUDING THE FRONT COVER
ISSUE DATE
2021-02-01
RS/03-MR-01-2021
A/0[2021]
2021 .【Risen】
RISEN ENERGY CO., LTD. (DOCUMENT)
COMPILER
REVIEWER
APPROVER
STAMP
IMPLEMENTATION DATE
Chen shuilin
Zhang Shengcheng
Liu Yafeng
2021-02-01
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Related Manuals for Risen RSM60-6 P Series
Summary of Contents for Risen RSM60-6 P Series
- Page 1 RISEN ENERGY CO., LTD. (DOCUMENT) RISEN ENERGY CO., LTD. (DOCUMENT) RISEN PV MODULE INSTALLATION AND MAINTENANCE MANUAL DOCUMENT NO. RS/03-MR-01-2021 COMPILER Chen shuilin EDITION A/0[2021] REVIEWER Zhang Shengcheng DISTRIBUTION NO. APPROVER Liu Yafeng STATUS STAMP THIS DOCUMENT HAS A TOTAL OF *34* PAGES INCLUDING THE FRONT COVER...
- Page 2 DESCRIPTION OF AMENDMENT DATE EDITION CHAPTER AMENDED CONTENTS RECORDER 2018.04 Full Text Installation manual instructions Chen Shuilin 2018.11 Chapter 8 Add module specifications, update the content Bai Wenkai 2019.01 Full Text Updates the content Liu Fengmin 2019.02 Chapter 8 Add bolting method for bifacial dual-Glass modules Chen Shuilin Add 158.75 Cell module type;...
- Page 3 Risen has the right to refuse to compensate for the damage of the modules caused by the operation reasons or design defects of the power generation system.
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Page 4: Table Of Contents
CATALOGUE 1. Manual Introduction..............................5 2. Applicable Products..............................5 3. Warning..................................6 4. Safety Cautions................................6 5. Unloading, Transportation and Storage....................... 10 5.1. Markers on outer packaging........................10 5.2. Unloading cautions............................10 5.3. Secondary transportation and Warning....................12 5.4. Storage................................13 5.5. Markings on module.............................13 6. -
Page 5: Manual Introduction
2. Applicable Products Risen’s photovoltaic solar module is a DC power supply, which has the character of high reliability and nearly no-maintenance. It can be used in power systems of remote areas, home power systems, renewable energy vehicles, hydropower stations, water pumps, communication system or constitute solar photovoltaic power station directly. -
Page 6: Warning
RSM60-6-xxx BHDG RSM72-6-xxx BHDG RSM120-6-xxx BHDG RSM132-6-xxx BHDG HIT- Bifacial RSM144-6-xxx BHDG RSM156-6-xxx BHDG module The detail parameter can be get from the official module datasheet from our website (www.risenenergy.com) The Solar PV modules described in this manual are terrestrial used only, cannot be used in space. The high altitude influence to module operation should be considered when the modules are installed in high altitude area.。... - Page 7 The modules should be kept inside the original packaging before installation. In the transportation and storage period, please do NOT damage the packaging. The packaging cannot be opened unless at the installation site. It is recommended to open the packaging according to the opening procedure and handle this procedure carefully.
- Page 8 The modules with the glass broken or the back-sheet damage cannot be repaired and CANNOT be used, there will be the electrical shock risk in case to touch the surface or frame of these kind of modules. Do NOT try to disassemble the module, and do NOT remove or damage the module nameplate and any other parts of the module.
- Page 9 PV output; for bifacial dual glass module, additional factor of 1.1 should be multiplied at the same time. Risen Solar PV module is designed according to the IEC61215 and IEC61730, The application level is ...
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Page 10: Unloading, Transportation And Storage
angle should be maintained at more than 10° to allow the rain to wash away the dust, while the module with too small tilt angle requires more frequent cleaning. Please do NOT operate any devices at the place where is closed to the flammable gas. ... - Page 11 Use a suitable lifting fixture to handle, no more than 2 Use a forklift to remove the unit from the truck. pallets of modules. Before lifting, check whether the During loading or unloading, the forklift must not hit the tray and the carton are damaged and whether the packing box.
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Page 12: Secondary Transportation And Warning
Place the unit in a dry and ventilated place. Cover the modules with a tarpaulin to prevent the package from getting wet. 5.3. Secondary transportation and Warning Do NOT remove the original packages if the modules Packaged products can be shipped by land, sea, or require long-distance transport or long-term storage. -
Page 13: Storage
No handling the module with rope as the following. No carrying the module on the back of person 5.4. Storage Do NOT expose the modules to rain or moisture. Store the finished product in a ventilated, waterproof and dry place. ... -
Page 14: Matters Needing Attention For Unpacking
I1：Current Classification 1 I2：Current Classification 2 I3：Current Classification 3 B: Unique bar code for each module. The bar code used by Risen includes 14 digits or letters, and details are as follow. Set the YYMMDDABBCCCCC as the example: From the 1 to the 6 digits: YYMMDD means the manufacturing date;... - Page 15 Risen Anti-salt mist PV modules have passed the IEC61701 salt mist method 6 test. On land more than 1KM away from the coastline, Risen Anti-salt mist PV modules can be installed; Risen salt spray...
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Page 16: Tilt Angle Of Installation
On land and offshore seas that are less than 1Km from the coastline, Risen recommends installation of salt spray resistant modules that pass the IEC61701 salt spray 8 test 7.2. Tilt angle of Installation The installation of solar PV module string should be in the same orientation and the same installation ... -
Page 17: Installation Requirements For Bifacial Module
40°+ Same latitude +20° 7.3. Installation requirements for bifacial module Under the certain installation conditions, the backside of bifacial dual glass module will also generate electricity power after receiving the reflected light, which will bring additional power generation gain to the power station system. -
Page 18: Installation Guidelines
When designing the system, in addition to the type of ground and the height above the ground, the appropriate array spacing and how to avoid the back shadow should be considered. Please refer to 《Risen bifacial module PV system design white paper》, or consult professional system designers. -
Page 19: Fixture Installation
The Risen PV modules can be installed with bolts. There are mounting holes on the back frame of the PV module for connecting with the support system, including the mounting holes of φ 9x20 and φ 7x10. When using the φ 9x20 mounting hole, please use the M8 bolt set in table 8-1; when using the φ 7x10 mounting hole, please use the M6 bolt set in table 8-1. -
Page 20: Offshore Pv Module Connector Protection Device
Apply to aluminum frame assembly clamp Apply to zinc-magnesi a-aluminum steel frame assembly clamp Attention Ensure that the clamp is in contact with the A side of the moduel frame by 7mm≤ D ≤10mm； clamp size：length≥50mm， thickness≥3mm；(For aluminum frame modules) Specifications clamp size ：length≥100mm, thickness ≥1mm；(For steel frame modules,... -
Page 21: Installation Method Of Fixed Support
the right Slide the cold shrinkable tube over the head of the connecting head and expose the head Connect the positive and negative ends of the connector Move the connection to the middle of the cold shrinkable tube Pull the inner ring exposed in the cold shrinkable tube by hand, rotate it again and again and pull it out until the inner ring is completely pulled out... - Page 22 8holes installation with cross beam Clamp installation with cross beam （A3） （A4） inner 4 holes installation without cross beam outer 4 holes installation without cross beam （B2） （B1） 8holes installation without cross beam Clamp installation without cross beam （B3） （B4） 400mm holes installation 400mm holes + outer(inner) 4 holes installation （C1）...
- Page 23 Table 8-5 Load values corresponding to installation methods Installation Module ﹢5400 ﹢5400 ﹢5400 RSM60-6-xxxP/M ±2400 ±1600 ±1600 -2400 -2400 -2400 ﹢5400 ﹢5400 ﹢5400 RSM72-6-xxxP/M ±2400 ±1600 ±1600 -2400 -2400 -2400 ﹢5400 ﹢5400 ﹢5400 RSM120-6-xxxP/M ±2400 ±1600 ±1600 -2400 -2400 -2400 ﹢5400 ﹢5400 ﹢5400...
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Page 24: Tracking System
-2400 -2400 8.3 Tracking system Risen PV modules can be installed on the tracking system, and the installation hole should be selected according to the design form of the tracker. Table 8-6 Installation mode of tracking system 1P installation mode... -
Page 25: Cable Layout
RSM144-6-xxxMB ±1600 ±1600 ±1600 RSM156-6-xxxP/M ±1600 ±1600 ±1600 RSM120-7-xxxP/M ±1600 ±1600 ±1600 RSM144-7-xxxP/M ±1600 ±1600 ±1600 RSM150-8-xxxP/M ±2400 ±3000 ±1600 ±2400 RSM72-6-xxxP/MDG ±2400 ±3000 ±1800 ±2400 RSM72-6-xxxBMDG ±2400 ±3000 ±1800 ±2400 RSM72-6-xxxBHDG ±2400 ±3000 ±1800 ±2400 RSM144-6-xxxP/MDG ±2400 ±3000 ±1800 ±2400 RSM144-6-xxxBMDG ±2400... - Page 26 ﹢ ﹢ ﹢ ﹢ ﹢ ﹣ ﹣ ﹣ ﹣ ﹣ ﹢ ﹢ Extension Cable ﹣ ﹣ ﹣ ﹣ ﹢ ﹢ ﹢ ﹢ ﹢ ﹣ Fig. 9-1 Split J-Box at module side position for vertical direction ﹢ ﹢ ﹢ ﹢ ﹢ ﹣...
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Page 27: Electrical Connection
2. In order to avoid bad or damaged connection of the cable and connector, the cable and junction box caused by human factors, affecting the electrical safety or service life of the product, it is recommended that the force applied between the cable and connector, cable and junction box shall not be greater than 60N during the installation, dismantling, maintenance and any other related process of the Product 10. - Page 28 Fig.10-2 Parallel Connection Fig.10-3 Parallel-series Connection Different types of modules cannot be connected in series. Modules connected in series should ensure the consistency of their current. The voltage of the module string should not exceed the allowable system voltage value, which can be found on the nameplate or datasheet of the module. The maximum number of modules in series depends on the system design, the type of converter used ...
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Page 29: Bypass Secondary
Isc: short-circuit current of PV module (unit: A) Np: the number of modules in parallel or module strings To clear or trim excess cables and Risen recommends that all cables be placed in proper pipework and away from standing water. -
Page 30: Grounding
flow directly through the diode, so as to bypass the blocked part of the solar photovoltaic module and minimize the heating degree and power consumption of the solar photovoltaic module. Each module has three diodes. Each module has three diodes. Diode model, such as 15 qs045/20 ... -
Page 31: Electrical Parameters
The electrical contact points of all the above grounding methods should penetrate the anodized film of the aluminum frame. Risen modules can be grounded by other grounding devices, which must be reliable and certified. The manufacturer's requirements should be followed. -
Page 32: Inspection And Maintenance
RSM120-8-595M 41.50 18.21 34.60 17.20 21.0 450.7 38.60 14.93 32.11 14.04 RSM120-8-600M 41.70 18.26 34.80 17.25 21.2 454.5 38.78 14.97 32.29 14.08 RSM120-8-605M 41.90 18.32 34.98 17.30 21.4 458.3 38.97 15.02 32.46 14.12 RSM110-8-540M 37.78 18.18 31.46 17.17 20.7 409.0 35.14 14.91 29.19... -
Page 33: Module Visual Inspection And Replacement
PV module that have reached the designed service life of the product or cannot be used due to malfunction should be disused. You can deal with these scrapped components in the following ways: Please consult and follow the local laws and regulations, must have a qualified institution to recover processing, the product disposal;... -
Page 34: Cleaning
Comply with maintenance instructions for all modules used in the PV system, such as brackets, charging rectifiers, inverters, batteries, lightning protection systems, etc. Warning: Any electrical maintenance must shut down the PV system firstly. Improper system maintenance may cause fatal dangers such as electric shock and burning. 12.3.Cleaning Dust accumulation on the glass surface of the module will reduce its power output and may cause hot ... -
Page 35: Troubleshooting
Failure of the customer to follow the requirements outlined in this Manual during the installation of the module will result in the invalidity of product's limited warranty. Risen is not responsible for any infringement of third party patents or any other rights arising from the use of solar PV modules. - Page 36 English versions of this Manual, the Chinese version shall prevail. Risen reserves the rights to interpret this Manual. RS/03-GT-016-2019 Date: 2021-02-01...
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