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4.
asseMBly
4.1.
Insert the lower handle (fig.1A) into the socket ensuring that the linking rod engages in the block at the foot of the handle. With the
lower handle in, tighten bolt (fig.1B) to securely clamp the handle. Then slot in the upper jacking handle into the lower, line up the
holes in each and secure with the small bolt (fig.1C).
4.2.
remove the transportation plug on the side of the cylinder and replace with the vented plug.
4.3.
Oil the mechanical parts before first use - and regularly thereafter.
4.4.
Before using for the first time, open the release valve (see 4.2.1.) and pump the handle for 30-40 seconds. Close the release valve.
This will purge any air from the hydraulic system. Jack is now ready for use.
5. oPeRation
5.1.
Jacking
WarnInG! Before lifting, ensure that Section 1 safety instructions are strictly followed.
5.1.1. Prepare vehicle as described in safety instructions ensuring that the ground on which jack is to stand is level and solid (not
tarmacadam).
5.1.2. Position the lifting arm or cylinder saddle under the vehicle manufacturer's recommended lifting point (see vehicle handbook).
5.1.3. Lift and lower the handle over the entire arc of operation until the saddle/arm reaches the lifting point. Then pump the handle to raise
the vehicle.
note: If the jack becomes overloaded, the safety valve will operate and prevent the jack from lifting further.
5.2.
lowering the vehicle
5.2.1. Turn the jack handle anti-clockwise to open the release valve. Turn handle with care in order to control rate of descent.
safety WaRninG! Always lower in a slow and controlled manner and ensure that there are no persons or obstacles beneath the
vehicle, or in the path of descent.
6.
Maintenance
Lifting Operations and Lifting Equipment regulations (LOLEr) 1998.
This jack, depending on use, may fall within the scope of LOLEr. It is the owner's responsibility to determine whether or not it does and, if so,
to comply with any applicable requirements, in LOLEr, for having the jack thoroughly examined.
IMPOrTANT: Only fully qualified personnel should attempt maintenance or repair.
6.1.
When the jack is not in use, the ram should be in the lowest position to minimise corrosion. remove the handle to deactivate the jack.
6.2.
Keep the jack clean and lubricate all moving parts with oil/grease on a regular basis.
6.3.
The pump and cylinder form a closed hydraulic system and refilling with oil is only necessary in exceptional cases. To check oil level:
1) Place jack on a level surface with the saddle fully lowered.
2) remove filler screw and check that level is up to bottom of filler hole. Add hydraulic oil if necessary.
NOTE: Use a good quality jack oil, such as SEALEY HYdrAULIC JACK OIL.
WArNING: do not use brake fluid, or any fluid other than hydraulic jack oil as this will cause serious damage to the jack and will
invalidate the warranty!
6.4.
Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram, pump, saddle, lifting arm, frame and
all parts including nuts, bolts, pins and other fasteners. If any suspect item is found, remove jack from service and take the necessary
action to remedy the problem.
do not use the jack if it is believed to have been subjected to abnormal or shock loading. Inspect and take appropriate action.
6.5.
Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean cloth and jack oil.
IMPOrTANT: NO rESPONSIBILITY IS ACCEPTEd FOr INCOrrECT USE OF THIS PrOdUCT.
Hydraulic products are repaired by local service agents only. We have service/repair agents in all parts of the UK.
do not rETUrN JACKS TO US. Please telephone us on 01284 757500 to obtain the address and telephone number of your local
agent. If the jack is under guarantee you can also contact your local dealer.
de-commissioning
Should the jack become completely unserviceable, draw off the oil into an approved container and dispose of the jack and the oil
according to local regulations.
7.
tRouBleshootinG
PRoBleM
PossiBle cause
Jack will not
1) Overloaded
lift the load
2) release valve not closed
properly or
3) Air in system
will not hold
4) Low oil level
raised load.
5) Internal defect
1) Unit requires lubrication
2) Piston rod bent or damaged
Jack will not
3) Jack frame/link system distorted
lower
due to overloading/ poor positioning
4) release valve partially closed
5) release valve blocked
Recycle unwanted materials instead of disposing of them as waste. all tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
notE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
iMPoRtant: No liability is accepted for incorrect use of this product.
WaRRanty: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
© Jack Sealey Limited
ReMedy
1) Be sure to use jack with adequate capacity.
2) Check and close release valve.
3) Open release valve and pump the handle a few times. Close valve and re-try.
4) Check level and replenish if necessary. Use only hydraulic jack oil.
5) Contact Service Agent.
1) Oil all external moving parts.
2) Contact local Service Agent.
3) replace damaged parts or contact Service Agent.
4) Check and fully open release valve.
5) Clean release valve.
environmental Protection
sole uk distributor, sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7Ar
Original Language Version
www.sealey.co.uk
01284 757500
01284 703534
sales@sealey.co.uk
FJ45.V3
Issue: 1 - 28/05/15
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